Intelligent mine unmanned dust removal device

Abstract

The utility model relates to the field of unmanned dust removal, in particular to an intelligent mine unmanned dust removal device, which adopts the technical scheme that the intelligent mine unmanned dust removal device comprises a mobile platform, a bearing cover, a fog gun machine, a dust detector, a gun machine bracket, a rotary table, a storage battery, a microcomputer, a motor and an electric cylinder, first through holes are formed in the upper end and the lower end of the movable platform in a penetrating mode, a rotating table is rotationally installed in the first through holes, a gun machine support is fixedly connected to the upper end of the rotating table, a fog gun machine is hinged to the gun machine support, and a hinge piece is fixedly connected to the edge of the lower end of the fog gun machine and fixedly connected with an electric cylinder. The motor and the electric cylinder are started through the microcomputer, the motor drives the driving gear to enable the rotating table to rotate at a uniform speed so as to adjust the working range of the fog gun machine on the rotating table, and then the hinging piece driven by the electric cylinder pushes the fog gun machine to rotate up and down so as to adjust the working elevation angle of the fog gun machine on the gun machine support.

Description

Technical Field

[0001] This utility model belongs to the field of unmanned dust removal, specifically relating to unmanned dust removal devices for smart mines. Background Technology

[0002] The intelligent mine unmanned dust removal device is a mine dust removal system that integrates modern sensing, automatic control, data analysis and remote monitoring technologies. It aims to reduce dust pollution in the mining process, improve the working environment and safety, and achieve unmanned operation, reduce human intervention and improve efficiency and safety.

[0003] Traditional dust removal devices typically include fog cannons, but existing fog cannons used in mines have limited effectiveness. They require manual operation and control by workers, and their dust removal range is also limited, necessitating manual assistance. This results in low dust removal efficiency and effectiveness.

[0004] Therefore, in response to the problems of limited working range and insufficient intelligence of existing unmanned dust removal devices, a smart mine unmanned dust removal device is developed. By adding a 360-degree rotation adjustment structure, a vertical angle rotation adjustment structure, a dust detection structure, and an autonomous control structure to the dust removal device, the working range and working effect of the traditional dust removal device can be effectively improved, and its intelligence level during use can be enhanced. Utility Model Content

[0005] In order to overcome the problems of existing unmanned dust removal devices having a small working range and not being intelligent enough in use.

[0006] The technical solution of this utility model is as follows: a smart mine unmanned dust removal device, including a mobile platform, a support cover, a fog cannon, a dust detector, and a cannon support, as well as a rotary table, a storage battery, a microcomputer, a motor, and an electric cylinder. The upper and lower ends of the mobile platform are provided with first through holes, and a rotary table is rotatably installed in the first through holes. The upper end of the rotary table is fixedly connected to the cannon support, and the fog cannon is hinged to the cannon support. A hinge is fixedly connected to the lower edge of the fog cannon, and an electric cylinder is fixedly connected to the hinge. The lower end of the electric cylinder is installed at the edge of the rotary table. The lower outer wall of the rotary table is provided with teeth. The lower end of the mobile platform is fixedly connected to the storage battery, the microcomputer, and the motor, which are arranged symmetrically from left to right. The output shaft of the motor passes through the lower end of the mobile platform and is fixedly connected to a drive gear, which meshes with the teeth. Moving wheels are fixedly connected to the four corner edges of the lower end of the mobile platform.

[0007] Preferably, a dust detector is fixed to the four corners of the upper end of the support cover, and a second through hole is opened through both the upper and lower ends of the support cover.

[0008] Preferably, the lower part of the mobile platform is equipped with a housing, and the battery, microcomputer, drive gear and motor are all located on the inner wall of the housing.

[0009] Preferably, a push handle is fixed to the right edge of the mobile platform, and a support cover is installed on the upper inner wall of the mobile platform.

[0010] Preferably, the inner wall of the second through hole is fitted with the lower outer wall of the rotary table, and the teeth are located on the inner wall of the support cover.

[0011] Preferably, the connection between the electric cylinder and the rotary table is located at the upper end of the support cover, and the electric cylinder is installed at an angle.

[0012] Preferably, the microcomputer is connected to the motor, dust detector and electric cylinder via wiring, and the battery is electrically connected to the microcomputer, fog cannon, motor, dust detector and electric cylinder.

[0013] The beneficial effects of this utility model are:

[0014] 1. When needed, the microcomputer starts the motor and electric cylinder. The motor drives the drive gear to make the rotary table rotate at a constant speed to adjust the working range of the fog cannon on the rotary table. The hinge driven by the electric cylinder pushes the fog cannon to rotate up and down to adjust its working elevation angle on the cannon bracket, thereby achieving the effect of unmanned self-starting and automatic adjustment of the dust removal range.

[0015] 2. The electric structure on the device can be powered by a storage battery to ensure its convenience when used in the mine.

[0016] 3. Four sets of equidistantly distributed dust detectors can detect the concentration of dust particles in the mine and feed the data back to the microcomputer for processing. The microcomputer then activates the fog cannon to reduce dust in the mine based on the processed dust information. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of the intelligent unmanned dust removal device for mines according to this utility model.

[0018] Figure 2 The diagram shown is a three-dimensional disassembled view of the intelligent unmanned dust removal device for mines according to this utility model.

[0019] Figure 3 The diagram shown is a three-dimensional disassembled view of the mobile platform 1, the mobile wheels, and the push handle of the intelligent unmanned dust removal device for mines according to this utility model.

[0020] Figure 4The diagram shown is a three-dimensional disassembled view of the outer shell, battery, microcomputer, motor and drive gear of the intelligent unmanned dust removal device for mines of this utility model.

[0021] Figure 5 The diagram shown is a three-dimensional disassembled view of the support cover and dust detector of the intelligent unmanned dust removal device for mines according to this utility model.

[0022] Figure 6 The diagram shown is a three-dimensional disassembled view of the fog cannon, firing support, hinge, and electric cylinder of the intelligent unmanned dust removal device for mines according to this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1-Mobile platform, 2-Bearing cover, 3-Fog cannon, 4-Rotating table, 5-Moving wheel, 6-Push handle, 7-First through hole, 8-Outer shell, 9-Battery, 10-Microcomputer, 11-Drive gear, 12-Motor, 13-Second through hole, 14-Dust detector, 15-Gear, 16-Electric cylinder, 17-Hinge, 18-Cannon bracket. Detailed Implementation

[0024] The intelligent mine unmanned dust removal device is a mine dust removal system that integrates modern sensing, automatic control, data analysis and remote monitoring technologies. It aims to reduce dust pollution in the mining process, improve the working environment and safety, and achieve unmanned operation, reduce human intervention and improve efficiency and safety.

[0025] Key features and technical points:

[0026] Unmanned Operation: Remote monitoring and automated control of mine dust removal equipment are achieved through intelligent sensors, automatic control systems, and AI algorithms, avoiding manual intervention and improving safety and operational efficiency. Intelligent Monitoring: The devices are typically equipped with high-precision sensors that can monitor real-time data such as air quality, dust concentration, temperature, and humidity in the mining area, automatically determining whether to activate or adjust the dust removal equipment. Automated Adjustment: Based on real-time monitoring data, the system can automatically adjust the operating status of equipment such as fans and spray devices. For example, it can automatically adjust the dust removal airflow and water mist spraying volume based on changes in dust concentration to ensure maximum dust removal efficiency. Remote Control and Data Analysis: The system supports remote control and data analysis via... Remote operation and data viewing via network or local area network allow managers to monitor the operational status and environmental quality of mine dust removal in real time, enabling fault diagnosis and maintenance. Energy efficiency: The intelligent dust removal system avoids over-operation through real-time monitoring and precise control, saving energy consumption and extending equipment lifespan. Safety assurance: Unmanned dust removal devices reduce the need for manual entry into hazardous areas, lowering safety risks, especially in mining areas with high temperatures, high dust concentrations, or high concentrations of toxic gases. Environmental benefits: This device effectively reduces dust pollution generated during mining operations, improving the environmental quality of the mining area and its surroundings, and complying with relevant national environmental protection regulations and requirements.

[0027] Application scenarios:

[0028] Open-pit mines: A large amount of dust is generated during the ore mining process. Intelligent dust removal systems can efficiently clean the dust in a fully automated state. Underground mines: Due to the relatively narrow space and limited manual operation, automated dust removal systems can work efficiently and ensure the safety of the working environment. Mine transportation: A large amount of dust is often generated during the transportation and transfer of ore. Intelligent dust removal devices can remove dust in the transportation area.

[0029] Development Trends:

[0030] Integration and Intelligence: Future smart mine dust removal devices will be more integrated, combining various environmental monitoring and sensing technologies with more advanced AI algorithms to provide more precise and flexible dust control. Green and Environmentally Friendly: With increasingly stringent environmental regulations, intelligent dust removal systems will focus more on reducing environmental impact and improving energy conservation and emission reduction. Integration with Smart Mine Systems: Dust removal devices will be deeply integrated with the overall intelligent management system of smart mines to achieve more comprehensive management of the mine environment and equipment.

[0031] Summarize:

[0032] The unmanned dust removal device for smart mines significantly improves the safety, environmental protection, and efficiency of mine production through the application of automation technology and intelligent monitoring. It is an important component in realizing green mines and intelligent mine management.

[0033] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0034] Please see Figures 1-6 This utility model provides an embodiment of an unmanned dust removal device for intelligent mines, including a mobile platform 1, a support cover 2, a mist cannon 3, a dust detector 14, and a cannon support 18. It also includes a rotary table 4, a battery 9, a microcomputer 10, a motor 12, and an electric cylinder 16. The mobile platform 1 has first through holes 7 at both its upper and lower ends. A rotary table 4 is rotatably mounted within the first through holes 7. The upper end of the rotary table 4 is fixedly connected to the cannon support 18, and the mist cannon 3 is hinged to the cannon support 18. The lower end of the mist cannon 3... A hinge 17 is fixedly connected to the edge, and an electric cylinder 16 is fixedly connected to the hinge 17. The lower end of the electric cylinder 16 is installed at the edge of the rotary table 4. The outer wall of the lower end of the rotary table 4 is provided with teeth 15. A battery 9, a microcomputer 10 and a motor 12 are fixedly connected to the lower end of the moving platform 1 in a symmetrical arrangement from left to right. The output shaft of the motor 12 passes through the lower end of the moving platform 1 and is fixedly connected to a drive gear 11. The drive gear 11 meshes with the teeth 15. Moving wheels 5 are fixedly connected to the four corner edges of the lower end of the moving platform 1.

[0035] The battery 9 provides power to the electric structure of the device, ensuring its convenience when used in the mine. Four equidistant dust detectors 14 can detect the concentration of dust particles in the mine and feed the data back to the microcomputer 10 for processing. The microcomputer 10 starts the fog cannon 3 to reduce dust in the mine based on the processed dust information. When needed, the microcomputer 10 starts the motor 12 and the electric cylinder 16. The motor 12 drives the drive gear 11 to make the rotary table 4 rotate at a constant speed to adjust the working range of the fog cannon 3 on the rotary table 4. The hinge 17 driven by the electric cylinder 16 pushes the fog cannon 3 to rotate up and down to adjust its working elevation angle on the cannon bracket 18, thereby achieving the effect of unmanned self-starting and automatic adjustment of the dust removal range.

[0036] Please see Figure 3 In this embodiment, a housing 8 is installed at the lower end of the mobile platform 1. The battery 9, microcomputer 10, drive gear 11, and motor 12 are all located on the inner wall of the housing 8. During use, the housing 8 can provide some protection for the originally exposed battery 9, microcomputer 10, drive gear 11, and motor 12, thereby improving their service life. A push handle 6 is fixedly connected to the right edge of the mobile platform 1. The support cover 2 is installed on the upper inner wall of the mobile platform 1. During use, the push handle 6 can facilitate the user to push the mobile platform 1 and the moving wheels 5 to move within the mine.

[0037] Please see Figures 5-6In this embodiment, dust detectors 14 are fixedly connected to the four corner edges of the upper end of the support cover 2. The upper and lower ends of the support cover 2 are provided with second through holes 13. In use, the dust detectors 14 can efficiently detect the dust concentration in the mine air. The connection between the electric cylinder 16 and the rotary table 4 is located at the upper end of the support cover 2. The electric cylinder 16 is installed at an angle. In use, the inclined electric cylinder 16 can better drive the fog cannon 3, which is hinged to the cannon bracket 18, to adjust the elevation angle.

[0038] Please see Figures 3-6 In this embodiment, the inner wall of the second through hole 13 is in contact with the lower outer wall of the rotary table 4, and the teeth 15 are located on the inner wall of the support cover 2. During use, the support cover 2 can protect the teeth 15 and drive gear 11 on the rotary table 4 to prevent particles from entering and affecting their service life. The microcomputer 10 is connected to the motor 12, dust detector 14 and electric cylinder 16 through a circuit. The battery 9 is electrically connected to the microcomputer 10, fog cannon 3, motor 12, dust detector 14 and electric cylinder 16. During use, the microcomputer 10 can control the start of the fog cannon 3, motor 12, dust detector 14 and electric cylinder 16 as needed, and analyze and provide feedback on the data detected.

[0039] When in use, first push the handle 6 to move the mobile platform 1 to a suitable working position, then the worker leaves, and the battery 9 provides outdoor power to the device;

[0040] When the unmanned autonomous operation is carried out, four sets of dust detectors 14 are used to detect the dust concentration in the mine in real time and feed the data back to the microcomputer 10 for analysis. Once the feedback data exceeds the predetermined value, the microcomputer 10 will start the fog cannon 3, which blows out water mist to reduce the dust in the mine.

[0041] Next, the microcomputer 10 starts the motor 12 and the electric cylinder 16. First, the motor 12 drives the drive gear 11 to make the rotary table 4 rotate at a constant speed, so that the fog cannon 3 on the rotary table 4 can rotate in multiple directions to increase its dust suppression range. Then, the hinge 17 driven by the electric cylinder 16 pushes the fog cannon 3 to rotate up and down to adjust its working elevation angle on the cannon bracket 18, so that the fog cannon 3 can perform 360-degree up and down tilting work without dead angles, thereby realizing intelligent automated operation.

[0042] Through the above steps, the microcomputer 10 starts the motor 12 and the electric cylinder 16. The motor 12 drives the drive gear 11 to make the rotary table 4 rotate at a constant speed to adjust the working range of the fog cannon 3 on the rotary table 4. Then, the hinge 17 driven by the electric cylinder 16 pushes the fog cannon 3 to rotate up and down to adjust its working elevation angle on the cannon bracket 18. This achieves the effect of unmanned self-starting and automatic adjustment of the dust removal range, solving the problem that the existing unmanned dust removal devices have a small working range and are not intelligent enough to use.

[0043] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A smart mine unmanned dust removal device, comprising a mobile platform (1), a support cover (2), a fog cannon (3), a dust detector (14), and a cannon support (18), characterized in that: It also includes a rotating platform (4), a battery (9), a microcomputer (10), a motor (12), and an electric cylinder (16). The upper and lower ends of the moving platform (1) are provided with first through holes (7). A rotating platform (4) is rotatably installed within the first through hole (7). A gun machine bracket (18) is fixedly connected to the upper end of the rotating platform (4). A fog cannon (3) is hinged to the gun machine bracket (18). A hinge (17) is fixedly connected to the lower edge of the fog cannon (3). An electric cylinder (16) is fixedly connected to the hinge (17). The lower end of the moving cylinder (16) is installed at the edge of the rotating platform (4). The outer wall of the lower end of the rotating platform (4) is provided with teeth (15). The lower end of the moving platform (1) is fixedly connected to a battery (9), a microcomputer (10) and a motor (12) arranged in a symmetrical manner from left to right. The output shaft of the motor (12) passes through the lower end of the moving platform (1) and is fixedly connected to a drive gear (11). The drive gear (11) meshes with the teeth (15). Moving wheels (5) are fixedly connected to the four corner edges of the lower end of the moving platform (1).

2. The intelligent mine unmanned dust removal device according to claim 1, characterized in that: A dust detector (14) is fixed to the four corner edges of the upper end of the support cover (2), and a second through hole (13) is opened through the upper and lower ends of the support cover (2).

3. The intelligent mine unmanned dust removal device according to claim 2, characterized in that: The lower end of the mobile platform (1) is fitted with a housing (8), and the battery (9), microcomputer (10), drive gear (11) and motor (12) are all located on the inner wall of the housing (8).

4. The intelligent mine unmanned dust removal device according to claim 3, characterized in that: A push handle (6) is fixed to the right edge of the mobile platform (1), and a support cover (2) is installed on the upper inner wall of the mobile platform (1).

5. The intelligent mine unmanned dust removal device according to claim 4, characterized in that: The inner wall of the second through hole (13) fits against the lower outer wall of the rotating table (4), and the teeth (15) are located on the inner wall of the bearing cover (2).

6. The intelligent mine unmanned dust removal device according to claim 5, characterized in that: The connection between the electric cylinder (16) and the rotary table (4) is located at the upper end of the support cover (2), and the electric cylinder (16) is installed at an angle.

7. The intelligent mine unmanned dust removal device according to claim 6, characterized in that: The microcomputer (10) is connected to the motor (12), dust detector (14) and electric cylinder (16) via a circuit, and the battery (9) is electrically connected to the microcomputer (10), fog cannon (3), motor (12), dust detector (14) and electric cylinder (16).

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