Filler for small container and container

By using a planar master tape and a dot-matrix spinning assembly design in a small container, the problems of spinning sagging and insufficient filtration area are solved, achieving efficient filtration and simplified production.

CN223490611UActive Publication Date: 2025-10-31HUBEI GUANGGANG GAS ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202422903527.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-31
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing packing materials for small containers are prone to sagging or reduced filtration area when the spinning length is inappropriate, resulting in high production complexity and affecting filtration efficiency.

Method used

The design employs a planar master tape and a dot-matrix distribution of spinning groups. The two ends of the spinning groups are fixed on the master tape to form a teardrop shape. The spinning groups are spaced apart on the master tape. Combined with the positioning frame structure, this simplifies production and increases the fluffiness.

Benefits of technology

It improves the filtration efficiency and fluffiness of small container packing, reduces production difficulty and complexity, and ensures filtration effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filler for a small container, which belongs to the technical field of filtering devices and comprises a master tape and a spinning group. The spinning group dot matrixes are distributed on the same side of the thickness direction of the master tape; the two ends of the spinning groups in the extending direction are connected with the master tape, and the outlines of the spinning groups fixed on the master tape are in a water drop shape; a large number of spinning groups are firstly fixed on the planar master tape in a dot matrix distribution manner, so that the knitting difficulty in the early stage of the filler can be reduced, a worker only needs to pinch the two ends of the master tape in the length direction and twist the master tape at the same time during use, and therefore in the process that the master tape is spirally twisted into a strip-shaped structure, the spinning groups are not prone to falling off. The spinning groups on the master tape are uniformly distributed on the outer side of the strip-shaped master tape in the circumferential direction, so that the formed filler can be in a plush shape; and the two ends of the spinning group are connected with the master tape to form a water drop shape, so that the spinning group is more stereoscopic, the fluffy feeling of the filler is increased, and the overall filtering effect is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of filtration device technology, and specifically relates to a packing material and container for small containers. Background Technology

[0002] When filtering gases or liquids, appropriate packing materials are usually suspended in the container to intercept impurities in the gas or liquid to ensure the final quality of the product.

[0003] Existing packing materials are typically based on a strip-shaped main beam, with a large number of spun fibers knitted along its length, giving the packing a fluffy appearance. While this type of packing can achieve the purpose of filtration and impurity removal, because the spun fibers are only connected to the main beam at one end and the other end is free, it has been found that if the spun fibers are too long, they will sag under gravity, causing all the fibers to stick together and lose their fluffiness, thus reducing the filtration effect. If the spun fibers are too short, although the packing material can maintain its overall fluffiness, the filtration area of ​​the packing material will be significantly reduced. At the same time, when producing packing materials for small containers, the complexity of the packing process is significantly increased because a large number of spun fibers need to be knitted on the smaller main beam, which in turn reduces the production efficiency of the packing material. Utility Model Content

[0004] The technical problem to be solved by this utility model is: how to provide a packing material and container that are easy to manufacture for small containers, so as to improve the filtration efficiency of gases and liquids.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A filler for small containers includes a master tape and at least two spinning groups;

[0007] At least two of the said spinning groups are distributed on the same side of the thickness direction of the master tape;

[0008] Both ends of the spinning assembly are connected to the mother tape in the extension direction, and the outline of the spinning assembly fixed on the mother tape is teardrop-shaped.

[0009] Furthermore, the spinning groups are spaced apart along the width direction of the mother tape.

[0010] Furthermore, the spacing between the spinning groups is 1mm to 1.5mm.

[0011] Furthermore, the spinning groups are spaced apart along the length of the mother tape.

[0012] Furthermore, the spacing between the spinning groups is 0.5cm to 1.5cm.

[0013] Furthermore, the thickness of the mother tape is 1mm to 1.5mm.

[0014] Furthermore, each of the aforementioned spinning groups includes at least three cores.

[0015] Furthermore, the diameter of the wire core is 5~7mm.

[0016] Furthermore, a container is also provided, including a filter chamber, a first positioning frame, a second positioning frame, and the aforementioned packing material for small containers;

[0017] Along the depth direction of the filter cavity, the first positioning frame and the second positioning frame are arranged opposite to each other inside the filter cavity;

[0018] The two ends of the packing material in the extension direction are connected to the first positioning frame and the second positioning frame, respectively.

[0019] Furthermore, the first positioning frame and the second positioning frame have the same structure;

[0020] The first positioning frame is provided with multiple hanging ears at intervals;

[0021] The lugs on the first positioning frame and the lugs on the second positioning frame correspond one-to-one.

[0022] The beneficial effects of this utility model are as follows: The filler for small containers provided by this utility model fixes both ends of the spinning assembly on a planar master tape at the same time, and forms the spinning assembly into a teardrop shape. This not only reduces the difficulty of the initial knitting process of the filler, but also makes the spinning assembly more three-dimensional and increases the fluffiness of the filler, thereby improving the overall filtration effect. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of the packing material for a small container, which is a specific embodiment of the present invention.

[0024] Figure 2 This is a side view of the packing material for a small container, which is a specific embodiment of this utility model.

[0025] Label Explanation:

[0026] 1. Mother tape;

[0027] 2. Spinning assembly; 21. Core. Detailed Implementation

[0028] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0029] The most crucial concept of this invention is to replace the traditional strip-shaped busbar with a planar busbar, thereby reducing the difficulty of fixing the spinning assembly to the busbar; and to ensure that both ends of the spinning assembly can be connected to the busbar simultaneously and form a teardrop shape, which makes the shaped spinning assembly more three-dimensional, increases the fluffiness of the filler, and thus improves the overall filtration effect.

[0030] Please refer to Figures 1 to 2 The present invention provides a filler for small containers, comprising a mother tape 1 and at least two spinning groups 2;

[0031] At least two spinning groups 2 are lattice-distributed on the same side of the thickness direction of the master tape 1;

[0032] Both ends of the extension direction of the spinning group 2 are connected to the mother belt 1, and the outline of the spinning group 2 fixed on the mother belt 1 is teardrop-shaped.

[0033] As can be seen from the above description, the beneficial effects of this utility model are as follows: It provides a filler for small containers. By fixing a large number of spinning groups 2 in a dot matrix distribution on a planar master tape 1, the difficulty of knitting the filler in the early stage can be reduced. When using it, the operator only needs to pinch both ends of the master tape 1 along its length and twist the master tape 1 at the same time. As the master tape 1 is twisted into a strip structure, the spinning groups 2 on the master tape 1 are evenly distributed circumferentially on the outside of the strip master tape 1, so that the formed filler can present a fluffy appearance. And by ensuring that both ends of the spinning groups 2 are connected to the master tape 1 to form a teardrop shape, the spinning groups 2 can be made more three-dimensional, increasing the fluffiness of the filler and improving the overall filtration effect.

[0034] Furthermore, the spinning groups 2 are spaced apart along the width of the mother tape 1, and the spacing between the spinning groups 2 is 1mm to 1.5mm. The preferred spacing between the spinning groups 2 along the width of the mother tape 1 in this invention is 1mm.

[0035] Furthermore, the spinning groups 2 are spaced apart along the length of the mother tape 1, with a spacing of 0.5cm to 1.5cm. The spacing of the spinning groups 2 along the width of the mother tape 1 is preferably 1cm.

[0036] Furthermore, the thickness of the female tape 1 is 1mm to 1.5mm. The thickness of the female tape 1 in this invention is preferably 1mm.

[0037] Specifically, since the structures and specifications of the containers for filtering materials are different, the staff can freely adjust the width and length of the mother tape 1 of this utility model according to the actual size of the container, so as to ensure that the packing can completely fill the container, and thus ensure that the filtration effect of the packing can meet the processing requirements.

[0038] As can be seen from the above description, the design has made specific modifications to the size of the mother belt 1 and the distribution requirements of the spinning group 2 on the mother belt 1. This makes it easier for workers to twist the mother belt 1 into strips so that the shaped spinning group 2 can be evenly distributed on the outside of the mother belt 1. It also ensures that each spinning group 2 can be tightly arranged to avoid affecting the final filtration effect due to excessively large pores.

[0039] Furthermore, each spinning group 2 includes at least three cores 21.

[0040] Furthermore, the diameter of the wire core 21 is 5~7mm.

[0041] Specifically, the number of cores 21 in each spinning group 2 of this invention is preferably five, and the diameter of the cores 21 of this invention is preferably 6~7mm.

[0042] As described above, this design further optimizes the composition and dimensional parameters of the spinning assembly 2. By setting multiple cores 21 and controlling the size of each core 21, the tightness between the spinning assembly 2 itself and other spinning assemblies 2 can be improved, thereby increasing the contact area between the spinning assembly 2 and the material to be filtered, and thus improving the overall filtration effect.

[0043] This utility model also provides a container, including a filter chamber, a first positioning frame, a second positioning frame, and a filler for a small container as described above;

[0044] Along the depth direction of the filter cavity, the first positioning frame and the second positioning frame are arranged opposite to each other inside the filter cavity;

[0045] The two ends of the packing material in the extension direction are connected to the first positioning frame and the second positioning frame, respectively.

[0046] Furthermore, the first positioning frame and the second positioning frame have the same structure;

[0047] The first positioning frame has multiple hanging ears spaced apart;

[0048] The lugs on the first positioning frame and the lugs on the second positioning frame correspond one-to-one.

[0049] As described above, this design specifically modifies the structure of the container used to hold the packing material, thereby providing structural support for the container to meet various filtration needs. Furthermore, since the packing material of this utility model needs to be twisted into a strip before it can be used, corresponding hanging ears are provided on the first and second positioning frames. This not only facilitates the workers in fixing the packing material and improves the efficiency of packing material placement, but also prevents the packing material from returning to its original shape due to loosening, thereby reducing the filtration effect.

[0050] The packing material of this invention for small containers can assist in the filtration and impurity removal of liquids or gases.

[0051] Please refer to Figures 1 to 2 Embodiment 1 of this utility model is as follows:

[0052] A filler for small containers includes a mother tape 1 and spinning groups 2; the spinning groups 2 are lattice-distributed on the same side of the thickness direction of the mother tape 1; both ends of the spinning groups 2 in the extension direction are connected to the mother tape 1, and the outline of the spinning groups 2 fixed on the mother tape 1 is teardrop-shaped; the spinning groups 2 are spaced apart in the width direction of the mother tape 1, and the spacing between the spinning groups 2 is 1 mm; the spinning groups 2 are spaced apart in the length direction of the mother tape 1, and the spacing between the spinning groups 2 is 1 cm; the thickness of the mother tape 1 is 1 mm; each spinning group 2 includes five wire cores 21; the diameter of the wire cores 21 is 6 mm.

[0053] Embodiment two of this utility model is as follows:

[0054] A container includes a filter chamber, a first positioning frame, a second positioning frame, and a packing material for a small container as described in Embodiment 1; the first positioning frame and the second positioning frame are disposed opposite to each other inside the filter chamber along the depth direction of the filter chamber; the two ends of the packing material in the extension direction are respectively connected to the first positioning frame and the second positioning frame, that is, the packing material is located between the first positioning frame and the second positioning frame.

[0055] The first positioning frame and the second positioning frame have the same structure; multiple hanging ears are provided at intervals on the first positioning frame; the hanging ears on the first positioning frame and the hanging ears on the second positioning frame correspond one-to-one, that is, the side of the first positioning frame with hanging ears faces the side of the second positioning frame with hanging ears.

[0056] The working principle of this utility model is as follows: During the processing and design stage of the packing, the staff determines the spacing of the spinning group 2 in the width and length directions of the mother belt 1, as well as the number and diameter of the core wires 21, according to the properties of the material to be filtered and the structure and size of the container. Then, when fixing the packing, one end of the packing is first connected to the lug on the first positioning frame, and then the other end of the packing is pinched and the packing is rotated so that the spinning group 2 is evenly distributed on the outside of the mother belt 1 during the rotation of the packing. Then, the other end can be fixed on the lug on the second positioning frame, thereby completing the packing work. During use, air or liquid flows from one end of the packing to the other end along the length direction of the packing, ensuring that the air or liquid can continuously contact the spinning group 2 during the flow to ensure the filtration effect.

[0057] In summary, the filler material for small containers provided by this utility model reduces the difficulty of initial knitting by first fixing a large number of spun yarns in a dot matrix distribution onto a planar master tape. During use, the operator only needs to pinch both ends of the master tape along its length and twist it simultaneously. As the master tape spirals and twists into a strip structure, the spun yarns on the master tape are evenly distributed circumferentially on the outer side of the strip, resulting in a fluffy filler material. Furthermore, ensuring that both ends of the spun yarns are connected to the master tape and form teardrop shapes makes the yarns more three-dimensional, increasing the fluffiness of the filler and improving the overall filtration effect. The structure of the container for holding the filler material has also been specifically modified, providing structural support to meet various filtration needs. Since the filler material of this utility model requires the master tape to be twisted into a strip before use, corresponding hanging ears are provided on the first and second positioning frames. This facilitates the operator in fixing the filler material, improving the efficiency of its arrangement, and prevents the filler material from loosening and returning to its original shape, thus reducing the filtration effect.

[0058] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A packing material for small containers, characterized in that, Includes the mother tape and at least two spinning groups; At least two of the said spinning groups are distributed on the same side of the thickness direction of the master tape; Both ends of the spinning assembly are connected to the mother tape in the extension direction, and the outline of the spinning assembly fixed on the mother tape is teardrop-shaped.

2. The packing material for small containers according to claim 1, characterized in that, The spinning groups are spaced apart along the width direction of the main belt.

3. The packing material for small containers according to claim 2, characterized in that, The spacing between the spinning groups is 1mm to 1.5mm.

4. The packing material for small containers according to claim 1, characterized in that, The spinning groups are spaced apart along the length of the mother tape.

5. The packing material for small containers according to claim 4, characterized in that, The spacing between the spinning groups is 0.5cm to 1.5cm.

6. The packing material for small containers according to claim 1, characterized in that, The thickness of the mother tape is 1mm to 1.5mm.

7. The packing material for small containers according to claim 1, characterized in that, Each of the aforementioned spinning units comprises at least three cores.

8. The packing material for small containers according to claim 7, characterized in that, The diameter of the wire core is 5~7mm.

9. A container, characterized in that, It includes a filter chamber, a first positioning frame, a second positioning frame, and the packing material for small containers as described in any one of claims 1 to 8; Along the depth direction of the filter cavity, the first positioning frame and the second positioning frame are arranged opposite to each other inside the filter cavity; The two ends of the packing material in the extension direction are connected to the first positioning frame and the second positioning frame, respectively.

10. A container according to claim 9, characterized in that, The first positioning frame and the second positioning frame have the same structure; The first positioning frame is provided with multiple hanging ears at intervals; The lugs on the first positioning frame and the lugs on the second positioning frame correspond one-to-one.