Jig device for feeding point processing and taking out of plastic product

By introducing cleaning components into plastic product processing equipment, the automated cleaning of excess materials is achieved, solving the problem of manual cleaning, improving production efficiency and product quality, and extending equipment life.

CN223491498UActive Publication Date: 2025-10-31JIANGXI YUANXIANG PLASTIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422714187.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-31
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Existing plastic product processing equipment lacks a reciprocating cleaning mechanism, resulting in difficult and inefficient manual cleaning, which affects the operating speed of the production line and product quality.

Method used

Design a fixture device for processing and removing plastic products that includes a cleaning component. The device achieves automated cleaning through components such as sliding parts, motors, and rotating disks. It automatically scrapes off excess material using springs and cleaning grooves, reducing manual intervention.

Benefits of technology

It improves the automation level of the production line, ensures production continuity and efficiency, prevents product damage, increases product qualification rate, improves the working environment, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223491498U_ABST
    Figure CN223491498U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of plastic product jig devices, and particularly relates to a plastic product feeding point machining and taking-out jig device which comprises a mounting base and a cleaning assembly arranged on the outer side of the end of the mounting base. The cleaning assembly comprises a sliding piece, a motor and a rotating disc. The inner side of the end of the mounting base is slidably connected with the sliding piece through an air cylinder. Redundant materials generated in the plastic product machining process can be automatically scraped through the cleaning assembly, the requirement for manual cleaning is reduced, the automation degree of a production line is improved, frequent shutdown caused by redundant material cleaning is not needed, the continuity and high efficiency of the production line are guaranteed, the redundant materials can be accurately scraped through the cleaning assembly, and the production efficiency is improved. According to the device, the damage to a product main body is avoided, the completeness and precision of the product are ensured, the problems of product deformation, flaws and the like caused by material accumulation can be effectively prevented by cleaning redundant materials in time, and the product percent of pass is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the technical field of plastic product fixtures and devices, specifically relating to a fixture and device for processing and removing plastic products. Background Technology

[0002] A plastic product infeed and outfeed fixture is an auxiliary tool used in the plastic product manufacturing process for precise processing and convenient product removal. This device typically combines multiple functions to meet the needs of different stages of plastic product production. It can precisely process plastic products, such as drilling, cutting, and injection molding, ensuring that the product's shape, size, and precision meet design requirements.

[0003] However, the aforementioned device lacks a reciprocating cleaning mechanism, which means that manual or other non-automated methods are required to clean excess plastic from the surface of plastic products. This not only increases the difficulty of operation but also greatly reduces the cleaning efficiency and affects the overall operating speed of the production line. Manual cleaning often fails to achieve accurate and comprehensive results and is prone to incomplete cleaning or damage to the product surface.

[0004] To address this issue, a device for processing and removing plastic products is designed. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a device for processing and removing fixtures for plastic products. The cleaning component automatically scrapes away excess material generated during plastic product processing, reducing the need for manual cleaning, increasing the automation level of the production line, and eliminating frequent downtime for cleaning excess material. This ensures the continuity and efficiency of the production line. The cleaning component precisely scrapes away excess material, avoiding damage to the product body and ensuring product integrity and precision. Timely cleaning of excess material effectively prevents product deformation and defects caused by material accumulation, improving product qualification rate. A spring ejects material from one side of the cleaning trough, preventing waste accumulation and ensuring cleanliness on one side, thus guaranteeing efficient material scraping. No manual cleaning is required, contributing to a good working environment and employee health. Regular cleaning of the cleaning trough reduces wear and corrosion caused by material accumulation, extending the service life of equipment and fixtures. The automated cleaning and energy-saving ejection design reduces the tedious steps of manual cleaning, making equipment maintenance simpler and faster.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fixture for processing and removing plastic products, including a mounting base and a cleaning component disposed on the outer side of the end of the mounting base;

[0007] The cleaning assembly includes a sliding component, a motor, and a rotating disk. A sliding component is slidably connected to the inner side of the end of the mounting base via a cylinder. A motor is mounted on the lower surface of one end of the sliding component. A rotating disk is rotatably connected to the upper surface of the end of the sliding component. A toggle block is fixedly connected to the outer side of the motor's main shaft. A connecting column is fixedly connected to the upper surface of the rotating disk. A connecting arm is rotatably connected to the outer side of the end of the rotating disk. A mounting bracket is fixedly connected to the upper surface of the sliding component. A sliding rod is rotatably connected to the outer side of the end of the connecting arm. A mounting arm is mounted on the outer side of the end of the mounting base. A processing device is mounted on one side of the mounting arm. A connecting plate is connected to the outer side of the end of the processing device. A processing platform is connected to the inner side of the end of the mounting base via a cylinder.

[0008] As a preferred embodiment of the plastic product feeding and unloading fixture device of this utility model, a cleaning groove is fixedly connected to the outer side of the end of the slide rod, and an inclined structure is provided on one side of the cleaning groove.

[0009] In a preferred embodiment of the plastic product feeding and unloading fixture device of this utility model, a connecting plate is fixedly connected to the outer side of the slide rod, and the outer sides of both ends of the spring are respectively fixedly connected to one side of the connecting plate and the inner side of one end of the mounting bracket.

[0010] As a preferred embodiment of the plastic product entry and exit fixture device of this utility model, a cleaning box is fixedly connected to the outer side of one end of the mounting base.

[0011] As a preferred embodiment of the plastic product entry and exit fixture device of this utility model, an upper baffle is fixedly connected to the outer top of the cleaning box, and the upper baffle has a fan-shaped structure.

[0012] As a preferred embodiment of the plastic product entry and exit fixture device of this utility model, a plurality of cleaning nozzles are installed on the inner side of the top of the upper baffle.

[0013] As a preferred embodiment of the plastic product entry and exit fixture device of this utility model, a caster wheel is installed on the outer side of the bottom end of the mounting base.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: The addition of a cleaning component allows for the automatic scraping of excess material generated during the processing of plastic products, reducing the need for manual cleaning, improving the automation level of the production line, eliminating the need for frequent shutdowns due to excess material removal, ensuring the continuity and efficiency of the production line, and precisely scraping away excess material to avoid damage to the product body, thus ensuring product integrity and precision. Timely cleaning of excess material effectively prevents product deformation and defects caused by material accumulation, improving product qualification rate. A spring ejects material from one side of the cleaning trough, preventing waste accumulation on that side and ensuring its cleanliness, thereby guaranteeing the efficiency of material scraping. No manual cleaning is required, which helps maintain a good working environment and employee health. Regular cleaning of the cleaning trough reduces wear and corrosion caused by material accumulation, extending the service life of equipment and fixtures. The automated cleaning and energy-saving ejection design reduces the tedious steps of manual cleaning, making equipment maintenance simpler and faster. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the spring and cleaning groove in this utility model;

[0018] Figure 3 This is a schematic diagram of the rotating disk and the actuating block in this utility model;

[0019] Figure 4 This is a schematic diagram of the sliding component and mounting bracket in this utility model;

[0020] Figure 5 This is a schematic diagram of the cleaning box and the upper baffle in this utility model.

[0021] In the picture:

[0022] 1. Install the base;

[0023] 2. Cleaning assembly; 21. Sliding component; 22. Motor; 23. Rotary disc; 24. Actuating block; 25. Connecting column; 26. Connecting arm; 27. Mounting bracket; 28. Slide rod; 29. ​​Connecting disc; 210. Spring; 211. Cleaning groove; 212. Mounting arm; 213. Processing device; 214. Connecting plate; 215. Processing platform; 216. Cleaning box; 217. Upper baffle; 218. Cleaning nozzle; 219. Caster wheel. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1 As shown;

[0026] A fixture for processing and removing plastic products includes a mounting base 1.

[0027] In this implementation plan: However, the above-mentioned device lacks a reciprocating cleaning mechanism, which means that manual or other non-automatic methods are required to clean the excess plastic on the surface of plastic products. This not only increases the difficulty of operation, but also greatly reduces the cleaning efficiency and affects the overall operating speed of the production line. Manual cleaning is often difficult to achieve accurate and comprehensive results, and it is easy to have incomplete cleaning or damage to the product surface. In order to solve this technical problem, a cleaning component 2 is added on this basis.

[0028] Furthermore:

[0029] like Figures 1 to 5 As shown:

[0030] Based on the above: Cleaning component 2 includes a sliding member 21, a motor 22, and a rotating disk 23. The sliding member 21 is slidably connected to the inner side of the end of the mounting base 1 via a cylinder. The motor 22 is mounted on the lower surface of one end of the sliding member 21. The rotating disk 23 is rotatably connected to the upper surface of the end of the sliding member 21. A toggle block 24 is fixedly connected to the outer side of the motor 22's main shaft. A connecting post 25 is fixedly connected to the upper surface of the rotating disk 23. A connecting arm 26 is rotatably connected to the outer side of the end of the rotating disk 23. A mounting bracket 27 is fixedly connected to the upper surface of the sliding member 21. The outer side of the end of the connecting arm 26 rotates... A sliding rod 28 is connected to the outer end of the mounting base 1, and a mounting arm 212 is installed on the outer side of the mounting base 1. A processing device 213 is installed on one side of the mounting arm 212. A connecting plate 214 is connected to the outer end of the processing device 213. A processing platform 215 is connected to the inner end of the mounting base 1 through a cylinder. A cleaning groove 211 is fixedly connected to the outer end of the sliding rod 28. An inclined structure is provided on one side of the cleaning groove 211. A connecting plate 29 is fixedly connected to the outer side of the sliding rod 28. The outer ends of the two ends of the spring 210 are fixedly connected to one side of the connecting plate 29 and the inner side of one end of the mounting bracket 27, respectively.

[0031] In this implementation scheme: When using the device, the user can move it to a designated position. The user can then activate the processing device 213 to process the material on the surface of the processing platform 215. After processing, if there is excess plastic on the surface of the processing platform 215, the cylinder will drive the cleaning groove 211 via the sliding member 21 to scrape off the excess plastic. When the cleaning groove 211 moves to the end of the mounting base 1, the user can then activate the motor 22. The motor 22 will drive the actuating block 24 on the outside of its main shaft to rotate. As the actuating block 24 rotates, it reciprocates by actuating the connecting post 25 on the upper surface of the rotating disk 23, causing the rotating disk 23 to rotate. Simultaneously, the rotating disk 23 reciprocates by pulling and pushing the connecting arm 26, which in turn reciprocates by pulling and pushing the slide bar 28 to slide inside the mounting bracket 27. This compression of the spring 210 stores elastic potential energy. When the actuating block 24 drives the rotating disk 23 to rotate, it continuously pulls the cleaning groove 211 to move until the actuating block 24 disengages from the connecting post 25. At this point, the spring 210 releases its elastic potential energy, and the cleaning groove 211 slides... Under the action of lever 28, the plastic is rapidly ejected, throwing out one side of the cleaning tank 211 and cleaning up excess material. The cleaning component 2 automatically scrapes away excess material generated during plastic product processing, reducing the need for manual cleaning, improving the automation level of the production line, and eliminating the need for frequent shutdowns to clean excess material, thus ensuring the continuity and efficiency of the production line. The cleaning component 2 can accurately scrape away excess material, avoiding damage to the product body and ensuring product integrity and precision. Timely cleaning of excess material effectively prevents product deformation caused by material accumulation. To address issues such as defects and improve product qualification rates, the material on one side of the cleaning trough 211 is thrown out by spring 210, preventing waste from accumulating on one side of the cleaning trough 211 and ensuring its cleanliness. This, in turn, ensures the efficiency of material scraping by the cleaning trough 211, eliminating the need for manual cleaning and contributing to a better working environment and employee health. Regular cleaning of the cleaning trough 211 can reduce wear and corrosion caused by material accumulation, extending the service life of equipment and fixtures. The automated cleaning and energy-saving ejection design reduces the tedious steps of manual cleaning, making equipment maintenance simpler and faster.

[0032] Furthermore:

[0033] In an optional embodiment, a cleaning box 216 is fixedly connected to the outer side of one end of the mounting base 1, and an upper baffle 217 is fixedly connected to the outer side of the top of the cleaning box 216. The upper baffle 217 has a fan-shaped structure, and a plurality of cleaning nozzles 218 are installed on the inner side of the top of the upper baffle 217.

[0034] In this implementation plan, installing a waste receiving box 216 on the aforementioned plastic product processing and removal fixture device offers several significant advantages. First, it directly captures and collects waste ejected by the cleaning mechanism and the energy-saving ejection mechanism, ensuring that waste does not scatter in the work area, thereby significantly improving the cleanliness and safety of the working environment. Second, the cleaning box 216 simplifies the waste handling process, reduces the time and labor costs of manual waste collection, and improves production efficiency. Third, timely waste collection helps reduce dust and odor generation, further improving air quality and protecting employee health. In addition, the cleaning box 216 serves as a waste collection transfer station, facilitating subsequent waste sorting, recycling, or treatment, promoting resource recycling and environmentally friendly production. In summary, installing the waste receiving box 216 is an important supplement to the device design. It not only optimizes the waste handling process but also improves overall production efficiency and working environment quality, reflecting the company's emphasis on environmental protection and sustainable development. Simultaneously, the cleaning nozzle 218 can blow air to clean the material on one side of the cleaning tank 211.

[0035] Furthermore:

[0036] In an optional embodiment, a caster wheel 219 is mounted on the outer bottom end of the mounting base 1.

[0037] In this implementation plan, installing casters 219 on the aforementioned plastic product infeed and outfeed fixture device brings several significant benefits. First, the casters 219 give the entire device high flexibility and mobility, allowing for easy position adjustments based on changes in production line layout or the needs of different workstations, greatly improving the flexibility and adaptability of the production line. Second, when equipment maintenance, cleaning, or product replacement is required, operators can easily move the device to a suitable location, reducing the burden of manual handling and improving work efficiency. Furthermore, the casters 219 make the device move more smoothly and steadily, avoiding adverse effects on the internal structure of the equipment and products caused by vibration or bumps, thus protecting the integrity of the equipment and products. Finally, installing casters 219 is also a response to modern production environments, making production equipment and tools more ergonomic, improving operator comfort and work efficiency. In summary, installing casters 219 on the device is an important measure to improve production flexibility, work efficiency, and operator comfort, and is also an important step in promoting the intelligent and automated development of production lines.

[0038] Working principle: When using this device, the user can move it to a designated position. The user can then activate the processing device 213 to process the material on the surface of the processing platform 215. After processing, excess plastic remains on the surface of the processing platform 215. The cylinder, via the sliding member 21, drives the cleaning groove 211 to scrape away this excess plastic. When the cleaning groove 211 moves to the end of the mounting base 1, the user can activate the motor 22. The motor 22 drives the actuating block 24 on the outside of its main shaft to rotate. Simultaneously, the actuating block 24 reciprocates, causing the connecting post 25 on the upper surface of the rotating disk 23 to rotate. The rotating disk 23, while rotating, reciprocates... The connecting arm 26 is pulled and pushed to move, and the connecting arm 26 reciprocates by pulling and pushing the slide bar 28 to slide inside the mounting bracket 27. At the same time, it compresses the spring 210 and stores elastic potential energy. When the actuating block 24 drives the rotating disk 23 to rotate, it continuously pulls the cleaning groove 211 to move until the actuating block 24 disengages from the connecting post 25. At this time, the spring 210 releases its elastic potential energy, and the cleaning groove 211 will be quickly ejected under the action of the slide bar 28, throwing out the plastic on one side of the cleaning groove 211 and cleaning up the excess material. The cleaning component 2 can automatically scrape off the excess material generated during the processing of plastic products, reducing the need for manual cleaning, improving the automation level of the production line, and eliminating the need for frequent machine stoppages due to cleaning excess material. Ensuring the continuity and efficiency of the production line, the cleaning component 2 precisely scrapes away excess material, avoiding damage to the product body and ensuring product integrity and precision. Timely removal of excess material effectively prevents product deformation and defects caused by material accumulation, improving product qualification rate. Spring 210 throws material off one side of the cleaning trough 211, preventing waste from accumulating on that side and ensuring its cleanliness. This guarantees the efficiency of material scraping by the cleaning trough 211, eliminating the need for manual cleaning and contributing to a good working environment and employee health. Regular cleaning of the cleaning trough 211 reduces wear and corrosion caused by material accumulation, extending the service life of equipment and fixtures. Automated cleaning and... The power-assisted ejection design reduces the tedious steps of manual cleaning, making equipment maintenance simpler and faster. Installing a waste collection box 216 on the aforementioned plastic product processing and removal fixture device offers several significant advantages. First, it directly captures and collects waste ejected by the cleaning and power-assisted ejection mechanisms, ensuring that waste does not scatter in the work area, thus greatly improving the cleanliness and safety of the working environment. Second, the collection box 216 simplifies the waste handling process, reducing the time and labor costs of manual waste collection and improving production efficiency. Third, timely waste collection helps reduce dust and odor generation, further improving air quality and protecting employee health. Furthermore, the collection box 216 serves as a waste collection transfer station.This facilitates subsequent waste sorting, recycling, or treatment, promoting resource recycling and environmentally friendly production. In summary, the installation of the waste receiving box 216 is an important supplement to the device design. It not only optimizes the waste treatment process but also improves overall production efficiency and working environment quality, reflecting the company's emphasis on environmental protection and sustainable development. Simultaneously, the cleaning nozzle 218 can blow air to clean materials on one side of the cleaning tank 211. The installation of casters 219 on the aforementioned plastic product entry and exit fixture device brings several significant benefits. Firstly, the casters 219 give the entire device high flexibility and mobility, allowing for easy position adjustments based on production line layout changes or the needs of different workstations, greatly improving the flexibility and adaptability of the production line. Secondly, when equipment maintenance, cleaning, or product replacement is required, operators can easily move the equipment to a suitable location, reducing the burden of manual handling and improving work efficiency. Furthermore, the casters 219 make the equipment move more smoothly and steadily, avoiding adverse effects on the internal structure and products caused by vibration or bumps, thus protecting the integrity of the equipment and products. Finally, installing casters 219 is also a response to modern production environments, making production equipment and tools more ergonomic, improving operator comfort and work efficiency. In conclusion, installing casters 219 is an important measure to improve production flexibility, work efficiency, and operator comfort, and also a significant step in promoting the intelligent and automated development of production lines.

[0039] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A fixture for processing and removing plastic products, comprising a mounting base (1), characterized in that: It also includes a cleaning assembly (2) disposed on the outer side of the end of the mounting base (1); The cleaning assembly (2) includes a sliding member (21), a motor (22), and a rotating disk (23). The sliding member (21) is slidably connected to the inner side of the end of the mounting base (1) via a cylinder. The motor (22) is mounted on the lower surface of one end of the sliding member (21). The rotating disk (23) is rotatably connected to the upper surface of the end of the sliding member (21). A toggle block (24) is fixedly connected to the outer side of the main shaft of the motor (22). A connecting post (25) is fixedly connected to the upper surface of the rotating disk (23). The end of the rotating disk (23) A connecting arm (26) is rotatably connected to the outer side of the part, and a mounting bracket (27) is fixedly connected to the upper surface of the sliding member (21). A sliding rod (28) is rotatably connected to the outer side of the end of the connecting arm (26). A mounting arm (212) is installed on the outer side of the end of the mounting base (1). A processing device (213) is installed on one side of the mounting arm (212). A connecting plate (214) is connected to the outer side of the end of the processing device (213). A processing platform (215) is connected to the inner side of the end of the mounting base (1) through a cylinder.

2. The plastic product infeed and outfeed fixture device according to claim 1, characterized in that: A cleaning groove (211) is fixedly connected to the outer side of the end of the slide bar (28), and an inclined structure is provided on one side of the cleaning groove (211).

3. The plastic product infeed and outfeed fixture device according to claim 1, characterized in that: A connecting plate (29) is fixedly connected to the outside of the slide rod (28), and the outer ends of the spring (210) are fixedly connected to one side of the connecting plate (29) and the inner side of one end of the mounting bracket (27), respectively.

4. The plastic product infeed and outfeed fixture device according to claim 1, characterized in that: A cleaning box (216) is fixedly connected to the outer side of one end of the mounting base (1).

5. The plastic product infeed and outfeed fixture device according to claim 4, characterized in that: The cleaning box (216) has an upper baffle (217) fixedly connected to its top outer side. The upper baffle (217) has a fan-shaped structure.

6. The plastic product infeed processing and outfeed fixture device according to claim 5, characterized in that: A number of cleaning nozzles (218) are installed on the inner side of the top of the upper baffle (217), and casters (219) are installed on the outer side of the bottom of the mounting base (1).