Full-automatic reinforcing steel bar weaving welding mesh machine

Abstract

The utility model relates to the technical field of reinforcing steel bar weaving welding mesh machines, in particular to a full-automatic reinforcing steel bar weaving welding mesh machine which comprises a workbench. A fixed table is welded to the lower end of the workbench, the first electric push rod is installed in an installation groove of the fixed table, the first movable plate is fixedly connected to the output end of the first electric push rod, an installation block is welded to the upper end of the first movable plate, and the motor is installed on the surface of the right end of the installation block; the first electric push rod is started to drive the second welding table to move upwards, the motor is started to drive the rotating rod to rotate so as to drive the second welding table to turn over, after the second welding table rotates, the supporting rods on the surface of the second welding table can be aligned with the supporting rods on the surface of the first welding table, and a reinforcing mesh can fall on the first welding table through gravity; and then, the welding step is repeated, and it is ensured that all cross points are evenly welded.

Description

Technical Field

[0001] This utility model relates to the technical field of steel bar braiding and welding mesh machines, and in particular to a fully automatic steel bar braiding and welding mesh machine. Background Technology

[0002] Steel wire mesh weaving and welding machines have a wide range of uses, including enclosures for raising chickens, ducks, geese, rabbits, and zoos; protection for machinery and equipment; highway guardrails; sports field fencing; underground support in coal mines; and protective netting for roadside green belts. After being made into box-shaped containers and filled with rubble, the wire mesh can be used to protect and support seawalls, slopes, bridges, reservoirs, and other civil engineering projects. It is an excellent material for flood control and prevention, and can also be used in handicrafts and as conveyor belts for machinery and equipment.

[0003] Common steel mesh welding machines typically weld only one side of the steel mesh. Welding only one side may result in the intersections on the other side not being fully fixed, and the strength and stability of the weld points being insufficient. When a mesh is under stress, the unwelded side is prone to loosening, affecting the overall stability and load-bearing capacity of the structure.

[0004] Therefore, to address the issue that the aforementioned steel mesh weaving and welding machines typically only weld one side of the steel mesh, resulting in insufficient strength and stability at the weld points, a fully automatic steel mesh weaving and welding machine can be designed. Starting the electric push rod one moves the welding table two upwards. Starting the motor rotates the rotating rod, causing the welding table two to flip. After the welding table two rotates, the support rods on its surface align with the support rods on the surface of the welding table one. Gravity causes the steel mesh to fall onto the welding table one, thus flipping the steel mesh. The welding process is then repeated to ensure that all intersections are welded evenly, thus solving the aforementioned problem. Utility Model Content

[0005] To overcome the problem that common steel mesh weaving and welding machines usually only weld one side of the steel mesh, resulting in insufficient strength and stability of the weld points.

[0006] The technical solution of this utility model is as follows: a fully automatic steel bar braiding and welding mesh machine, including a worktable; it also includes an electric push rod, a moving plate, a motor, a rotating rod, and a welding table. A fixed platform is welded to the lower end of the worktable. An electric push rod is installed in the mounting groove of the fixed platform. The output end of the electric push rod is fixedly connected to the moving plate. A mounting block is welded to the upper end of the moving plate. A motor is installed on the right end surface of the mounting block. One end of the rotating rod is fixedly connected to the output end of the motor. The surface of the rotating rod is fixedly connected to the welding table via a connecting rod. The upper end of the fixed platform is equipped with the welding table. A connecting plate is welded to the left end surface of the worktable. A fixed block is welded to the side of the connecting plate near the motor. A sliding groove is opened on the side surface of the fixed block near the motor. One end of a slider is slidably connected inside the sliding groove. The other end of the slider is fixedly connected to the moving block. The other end of the rotating rod is connected to the surface of the moving block via a bearing.

[0007] Preferably, the reinforcing bars are laid into a mesh at a set interval using a laying device. The laid reinforcing mesh is placed on welding table two. The intersections of the reinforcing bars are welded by a welding machine. Electric push rod one is started, which moves moving plate one up and down. The mechanism connected to moving plate one also moves accordingly, thereby moving welding table two upward. Motor is started, which drives the rotating rod to rotate, thereby causing welding table two to flip. After welding table two rotates, the support rod on the surface of welding table two will align with the support rod on the surface of welding table one. The reinforcing mesh will fall onto welding table one by gravity, thereby flipping the reinforcing mesh. Then the welding steps are repeated to ensure that all intersections are welded evenly.

[0008] Preferably, two electric slide rails are installed on the upper surface of the worktable, and sliding blocks are slidably connected to the surface of the electric slide rails.

[0009] Preferably, a support plate is fixedly connected to the upper surface of each of the two sliding blocks, and a mounting bracket is welded to the upper end of the two support plates. An electric push rod is installed in the mounting groove of the mounting bracket, and a movable plate is fixedly connected to the output end of the electric push rod.

[0010] Preferably, the lower end of the movable plate 2 is equipped with seven mounting parts, and each of the seven mounting parts is equipped with a welding machine body.

[0011] Preferably, two exhaust gas treatment boxes are installed at the upper end of the mounting frame, and an exhaust port is opened at the right end of the exhaust gas treatment box.

[0012] Preferably, an air suction pump is installed on the left end surface of the exhaust gas treatment box, and the output end of the air suction pump is fixedly connected to one end of the collection pipe, while the other end of the collection pipe is equipped with an air suction head.

[0013] Preferably, the lower end of the workbench is welded with four support legs, and the lower ends of the four support legs are fitted with rubber pads.

[0014] The beneficial effects of this utility model are:

[0015] 1. Reinforcing bars are laid into a mesh at set intervals using a laying device. The laid reinforcing mesh is placed on welding table two. The intersections of the reinforcing bars are welded using a welding machine. Electric push rod one is started, which moves moving plate one up and down. The mechanism connected to moving plate one also moves accordingly, thereby moving welding table two upward. The motor is started, which drives the rotating rod to rotate, thereby causing welding table two to flip. After welding table two rotates, the support rod on the surface of welding table two will align with the support rod on the surface of welding table one. The reinforcing mesh will fall onto welding table one by gravity, thus flipping the reinforcing mesh. The welding steps are then repeated to ensure that all intersections are welded evenly. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of a fully automatic steel bar weaving and welding mesh machine according to this utility model;

[0017] Figure 2 The diagram shows a three-dimensional structural representation of the mounting frame for a fully automatic steel rebar weaving and welding mesh machine according to this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional structural schematic of the fixed platform of a fully automatic steel bar weaving and welding mesh machine according to this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of the location of the moving plate of a fully automatic steel bar weaving and welding mesh machine according to this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Workbench; 2. Fixed platform; 3. Electric push rod one; 4. Moving plate one; 5. Mounting block; 6. Motor; 7. Rotating rod; 8. Connecting plate; 9. Fixed block; 10. Slide groove; 11. Sliding block; 12. Moving block; 13. Welding table one; 14. Welding table two; 15. Electric slide rail; 16. Sliding block; 17. Support plate; 18. Mounting frame; 19. Electric push rod two; 20. Moving plate two; 21. Mounting component; 22. Welding mesh machine body; 23. Exhaust gas treatment box; 24. Exhaust port; 25. Suction pump; 26. Collection pipe; 27. Suction head; 28. Support leg; 29. ​​Rubber pad. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-4This utility model provides an embodiment: a fully automatic steel bar braiding and welding mesh machine, including a workbench 1; it also includes an electric push rod 3, a moving plate 4, a motor 6, a rotating rod 7, and a welding table 14. A fixed platform 2 is welded to the lower end of the workbench 1. The electric push rod 3 is installed in the mounting groove of the fixed platform 2. The output end of the electric push rod 3 is fixedly connected to the moving plate 4. An mounting block 5 is welded to the upper end of the moving plate 4. The motor 6 is installed on the right end surface of the mounting block 5. The output end of the motor 6 is fixedly connected to the rotating rod 7. At one end, a welding platform 2 14 is fixedly connected to the surface of the rotating rod 7 via a connecting rod. A welding platform 13 is installed on the upper end of the fixed platform 2 via a mounting base. A connecting plate 8 is welded to the left end surface of the workbench 1. A fixing block 9 is welded to the side of the connecting plate 8 near the motor 6. A sliding groove 10 is opened on the side of the fixing block 9 near the motor 6. One end of a slider 11 is slidably connected inside the sliding groove 10. A moving block 12 is fixedly connected to the other end of the slider 11. The other end of the rotating rod 7 is connected to the surface of the moving block 12 via a bearing.

[0023] Please see Figures 1-2 In this embodiment, two electric slide rails 15 are installed on the upper surface of the workbench 1. Sliding blocks 16 are slidably connected to the surface of each electric slide rail 15. Activating the electric slide rails 15 moves the sliding blocks 16 along them, and the mechanism connected to the sliding blocks 16 also moves. A support plate 17 is fixedly connected to the upper surface of each of the two sliding blocks 16. A mounting bracket 18 is welded to the upper end of each support plate 17. An electric push rod 19 is installed in the mounting groove of the mounting bracket 18. A moving plate 20 is fixedly connected to the output end of the electric push rod 19. The sliding blocks 16 can... The support plate 17 and the mounting frame 18 are moved, and the mechanism connected to the mounting frame 18 also moves accordingly. The electric push rod 19 is activated, which can move the moving plate 20 up and down. The mechanism connected to the moving plate 20 also moves accordingly. Seven mounting parts 21 are installed at the lower end of the moving plate 20. Each of the seven mounting parts 21 has a welding machine body 22 installed at its lower end. The mounting parts 21 are used to fix the welding machine body 22. The welding machine body 22 adopts resistance welding. High temperature is generated by high voltage power supply to melt and solidify the intersection of the steel bars to form a strong weld point.

[0024] Please see Figures 1-2In this embodiment, two exhaust gas treatment boxes 23 are installed on the upper end of the mounting frame 18. An exhaust port 24 is provided at the right end of each exhaust gas treatment box 23. The exhaust gas treatment box 23 is made of corrosion-resistant metal material and contains a filter and adsorption material. Exhaust gas generated during the welding process is extracted and sent into the exhaust gas treatment box 23 for filtering and purifying harmful substances such as smoke and harmful gases. Activated carbon adsorbs the harmful substances in the exhaust gas. The treated exhaust gas is then discharged through the exhaust port 24. An air suction pump 25 is installed on the left end surface of the exhaust gas treatment box 23. One end of a collection pipe 26 is fixedly connected to the output end of the air suction pump 25. The other end of the manifold 26 is equipped with a suction head 27. When the suction pump 25 is started, the airflow is driven through the suction head 27 into the collection pipe 26, and then into the exhaust gas treatment box 23. The exhaust gas is treated by the exhaust gas treatment box 23. The suction head 27 is set in the welding work area. Four support legs 28 are welded to the lower end of the workbench 1. Rubber pads 29 are fitted on the lower end of the four support legs 28. The support legs 28 are fixed to the lower end of the workbench 1 to provide stable support and ensure the balance and stability of the equipment during operation. The rubber pads 29 are fitted on the lower end of the support legs 28 to provide cushioning and anti-slip function, reducing the vibration and noise of the equipment during operation.

[0025] During operation, activating the electric slide rail 15 moves the sliding block 16 along it, and the mechanism connected to the sliding block 16 also moves. The sliding block 16 then moves the support plate 17 and the mounting bracket 18, and the mechanism connected to the mounting bracket 18 moves accordingly. Activating the electric push rod 19 moves the moving plate 20 up and down, and the mechanism connected to the moving plate 20 moves accordingly. The mounting component 21 is used to fix the welding machine body 22, which uses resistance welding. The process involves using a high-voltage power supply to generate high temperatures, melting and solidifying the intersections of the reinforcing bars to form a strong weld. The exhaust gas treatment box 23 is made of corrosion-resistant metal and contains a filter and adsorption material. Exhaust gas generated during the welding process is extracted and sent to the exhaust gas treatment box 23 for filtration and purification of harmful substances such as smoke and harmful gases. Activated carbon adsorbs these harmful substances, and the treated exhaust gas is discharged through the exhaust port 24. The suction pump 25 is activated, driving airflow through the suction head 27 into the collection pipe 26. The exhaust gas enters the waste gas treatment box 23 through the collection pipe 26, where it is treated. The suction head 27 is positioned in the welding work area. Support legs 28 are fixed to the lower end of the workbench 1, providing stable support and ensuring the equipment's balance and stability during operation. Rubber pads 29 are fitted onto the lower end of the support legs 28, providing cushioning and anti-slip properties to reduce vibration and noise during operation. Reinforcing bars are laid into a mesh at set intervals using a laying device. The laid reinforcing mesh is placed on the welding table 14, and the welding machine is used to weld the intersecting points of the reinforcing bars. To begin welding, start the electric push rod 3, which moves the moving plate 4 up and down. The mechanism connected to the moving plate 4 will also move accordingly, thereby moving the welding table 14 upward. Start the motor 6, which rotates the rotating rod 7, causing the welding table 14 to flip. After the welding table 14 rotates, the support rods on the surface of the welding table 14 will align with the support rods on the surface of the welding table 13. The gravity steel mesh will fall onto the welding table 13, thus flipping the steel mesh. Then repeat the welding steps to ensure that all intersections are welded evenly.

[0026] Through the above steps, the reinforcing bars are laid into a mesh at a set interval using a laying device. The laid reinforcing mesh is placed on welding table 14, and the intersections of the reinforcing bars are welded by a welding machine. The electric push rod 3 is started, which drives the moving plate 4 to move up and down. The mechanism connected to the moving plate 4 also moves accordingly, thereby moving welding table 14 upward. The motor 6 is started, which drives the rotating rod 7 to rotate, thereby causing welding table 14 to flip. After welding table 14 rotates, the support rod on the surface of welding table 14 will align with the support rod on the surface of welding table 13. The reinforcing mesh will fall onto welding table 13 by gravity, thus flipping the reinforcing mesh. The welding steps are then repeated to ensure that all intersections are welded evenly, thus solving the problem that common reinforcing bar weaving welding mesh machines usually only weld one side of the reinforcing mesh, resulting in insufficient strength and stability of the weld points.

Claims

1. A fully automatic steel bar weaving and welding mesh machine, comprising a workbench (1); characterized in that: It also includes an electric push rod (3), a moving plate (4), a motor (6), a rotating rod (7), and a welding table (14). A fixed platform (2) is welded to the lower end of the workbench (1). An electric push rod (3) is installed in the mounting slot of the fixed platform (2). The output end of the electric push rod (3) is fixedly connected to the moving plate (4). A mounting block (5) is welded to the upper end of the moving plate (4). A motor (6) is installed on the right end surface of the mounting block (5). One end of the rotating rod (7) is fixedly connected to the output end of the motor (6). The surface of the rotating rod (7) is fixedly connected to the rotating rod by a connecting rod. Welding table 2 (14) is connected. Welding table 1 (13) is installed on the upper end of the fixed table (2) via the mounting base. A connecting plate (8) is welded to the left end surface of the worktable (1). A fixing block (9) is welded to the side surface of the connecting plate (8) near the motor (6). A sliding groove (10) is opened on the side surface of the fixing block (9) near the motor (6). One end of the slider (11) is slidably connected inside the sliding groove (10). The other end of the slider (11) is fixedly connected to the moving block (12). The other end of the rotating rod (7) is connected to the surface of the moving block (12) via a bearing.

2. The fully automatic steel bar weaving and welding mesh machine according to claim 1, characterized in that: Two electric slide rails (15) are installed on the upper surface of the workbench (1), and sliding blocks (16) are slidably connected to the surface of the electric slide rails (15).

3. The fully automatic steel bar weaving and welding mesh machine according to claim 2, characterized in that: A support plate (17) is fixedly connected to the upper surface of each of the two sliding blocks (16). A mounting bracket (18) is welded to the upper end of the two support plates (17). An electric push rod (19) is installed in the mounting groove of the mounting bracket (18). A movable plate (20) is fixedly connected to the output end of the electric push rod (19).

4. The fully automatic steel bar weaving and welding mesh machine according to claim 3, characterized in that: The lower end of the movable plate 2 (20) is equipped with seven mounting parts (21), and the lower end of each of the seven mounting parts (21) is equipped with a welding mesh machine body (22).

5. The fully automatic steel bar weaving and welding mesh machine according to claim 3, characterized in that: Two exhaust gas treatment boxes (23) are installed on the upper end of the mounting bracket (18), and an exhaust port (24) is opened on the right end of the exhaust gas treatment box (23).

6. The fully automatic steel bar weaving and welding mesh machine according to claim 5, characterized in that: An air suction pump (25) is installed on the left end surface of the exhaust gas treatment box (23). The output end of the air suction pump (25) is fixedly connected to one end of the collection pipe (26), and the other end of the collection pipe (26) is equipped with an air suction head (27).

7. The fully automatic steel bar weaving and welding mesh machine according to claim 2, characterized in that: The lower end of the workbench (1) is welded with four support legs (28), and the lower ends of the four support legs (28) are fitted with rubber pads (29).

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