Machining equipment for rotating shaft

By designing a machining equipment that combines a sliding base and a turret, the problem of traditional lathes being unable to process large-diameter rotating shafts has been solved, enabling efficient and precise machining of rotating shafts and improving the adaptability and efficiency of the equipment.

CN223492074UActive Publication Date: 2025-10-31WUHAN XINLAN WEIR TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423095950.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-31
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Traditional lathe tool holders cannot meet the machining requirements of large-diameter rotating shafts, resulting in low machining efficiency.

Method used

A machining device comprising a lathe body, a machining fixture, a first tool holder assembly, and a second tool holder assembly is designed. By moving the sliding base and the tool turret in combination, the cutting tool can be flexibly adjusted in multiple directions to adapt to the turning of large-diameter rotating shafts.

Benefits of technology

It improves the machining efficiency and precision of large-diameter rotating shafts, reduces reliance on different types of lathes, and enhances the flexibility and versatility of machining equipment.

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Abstract

The utility model discloses processing equipment for a rotating shaft, which comprises a lathe body, a processing jig, a first tool apron assembly and a second tool apron assembly, the processing jig is rotatably mounted on the lathe body to clamp the rotating shaft, and the first tool apron assembly comprises a support plate, a fixed base, a sliding base, a tool turret and a pressing plate. The supporting plate is installed on the lathe body on one side of the machining jig, the fixed base is installed on the supporting plate, the sliding base is connected to the fixed base in a sliding mode and can slide in the first direction, the tool turret is connected to the sliding base in a sliding mode and can slide in the second direction, the pressing plate is in an L shape, and one face of the pressing plate is installed on the lathe body. The other face of the tool turret is attached to the sliding base, and the height of the tool turret is consistent with the center height of the machining jig. A tool apron sliding rail is arranged on the lathe body, and the second tool apron assembly is connected to the tool apron sliding rail in a sliding mode so as to drive the turning tool to conduct cutting machining on the rotating shaft.
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Description

Technical Field

[0001] This utility model relates to the field of rotating shaft processing technology, and more specifically to a processing device for rotating shafts. Background Technology

[0002] Rotary shafts are indispensable key components in various mechanical equipment, widely used in numerous industries such as automobiles, aerospace, and industrial machinery. Their machining accuracy and quality directly affect the performance and service life of the entire mechanical equipment. In the traditional machining process of rotary shafts, multiple machining equipment and processes are usually required to complete the machining operations of different parts. For large-diameter rotary shafts, when using ordinary lathes for machining, the range of movement of the lathe tool holder will affect the machining, which will result in the tool being unable to cut the large-diameter rotary shaft. Therefore, it is necessary to machine rotary shafts of different diameters using different lathe models, which seriously affects the machining efficiency of rotary shafts. Utility Model Content

[0003] To address the problem that existing lathe tool holders cannot meet the requirements for machining large-diameter rotating shafts, this utility model provides a machining device for rotating shafts.

[0004] To solve the above-mentioned technical problems, this utility model provides a machining equipment for rotating shafts, including a lathe body, a machining fixture, a first tool holder assembly, and a second tool holder assembly. The machining fixture is rotatably mounted on the lathe body to clamp the rotating shaft. The first tool holder assembly includes a support plate, a fixed base, a sliding base, a turret, and a pressure plate. The support plate is mounted on the lathe body on one side of the machining fixture. The fixed base is mounted on the support plate. The sliding base is slidably connected to the fixed base and can slide along a first direction. The turret is slidably connected to the sliding base and can slide along a second direction. The pressure plate is L-shaped, with one side mounted on the lathe body and the other side in contact with the sliding base. The height of the turret is consistent with the center height of the machining fixture.

[0005] The lathe body is provided with a tool holder slide rail, and the second tool holder assembly is slidably connected to the tool holder slide rail to drive the cutting tool to perform cutting on the rotating shaft.

[0006] In an embodiment of this utility model, the sliding base includes a horizontal section and a vertical section. The bottom surface of the horizontal section is slidably connected to the fixed base, and the top surface of the horizontal section is slidably connected to the turret. The pressure plate includes a horizontal plate and a vertical plate. The horizontal plate is installed on the top surface of the lathe body, and the vertical section is fixed to one side of the horizontal section. One side of the vertical section is in contact with the lathe body, and the other side is in contact with the vertical plate.

[0007] In an embodiment of this utility model, a first slider is provided on the bottom surface of the horizontal section, and a first sliding groove is provided on the top surface of the fixed base, with the first slider slidably connected to the first sliding groove.

[0008] In an embodiment of this utility model, a second sliding groove is provided on the top surface of the horizontal section, and a second slider is provided on the bottom surface of the turret, with the second slider slidably connected to the second sliding groove.

[0009] In an embodiment of this utility model, the support plate includes a base plate and two stiffening plates. The base plate is installed on the side of the lathe body, and the two stiffening plates are respectively fixed to both sides of the base plate to support the fixed base.

[0010] In an embodiment of this utility model, the first tool holder assembly further includes a first driving member and a lead screw. A protruding connecting block is provided at the bottom of the horizontal section. A connecting groove for sliding of the connecting block is provided on the fixed base. The lead screw passes through the connecting block and is rotatably connected to both ends of the connecting groove. The first driving member is fixed to the side of the fixed base and fixedly connected to the lead screw so as to drive the horizontal section to move along the first direction through the lead screw.

[0011] In an embodiment of this utility model, the first tool holder assembly further includes a second driving member, one end of which is mounted on the vertical section, and the other end is fixedly connected to the tool turret to drive the tool turret to move along a second direction.

[0012] In an embodiment of this utility model, the processing fixture includes a chuck assembly and an extension assembly. The chuck assembly includes a chuck body, an adjustment disk, and three jaws. The three jaws are arranged in an array along the circumferential direction of the chuck body. The adjustment disk is located inside the chuck body, and a spiral track is provided on the surface of the adjustment disk. Each of the three jaws is provided with connecting teeth that mesh with the spiral track. The chuck body is provided with a connecting part that connects to the adjustment disk.

[0013] The expansion component includes an adjusting claw, a connecting rod, and an adjusting rod. The number of adjusting claws is adapted to the number of clamping claws. Each clamping claw is provided with a first step and a second step. A slide rail is provided on the first step. The adjusting claw is slidably connected to the slide rail. The connecting rod passes through the adjusting claw and is inserted into the second step. The adjusting tube passes through the connecting rod and is threadedly connected to the second step. The end face of the adjusting claw is higher than the end face height of the second step.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] The first tool holder assembly is mounted on one side of the lathe body via a support plate. A fixed base and a sliding base are provided on the support plate, allowing the sliding base to move along the first direction on the fixed base. Since the turret is slidably connected to the sliding base and can move along the second direction, the movement of the sliding base and the turret can drive the cutting tool to move in the first and second directions. This allows the turret to drive the cutting tool to perform turning operations on large-diameter rotating shafts, thus satisfying the turning operation of large-diameter rotating shafts without having to install them on different types of lathes for turning operations, thereby improving machining efficiency. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the embodiments of the present invention and form part of the specification. They are used together with the following detailed description to explain the embodiments of the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the first processing equipment provided in this embodiment of the present utility model;

[0018] Figure 2 This is a three-dimensional structural schematic diagram of the second processing equipment provided in this embodiment of the present utility model;

[0019] Figure 3 yes Figure 2 Enlarged view of point A in the image.

[0020] Figure 4 This is a three-dimensional structural diagram of the machining fixture clamping the rotating shaft in the machining equipment provided in this embodiment of the utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the processing fixture in the processing equipment provided in this embodiment of the utility model;

[0022] Figure 6 yes Figure 5 Enlarged view of point B in the image.

[0023] Explanation of reference numerals in the attached figures

[0024] 1. Machining equipment; 11. Lathe body; 12. Machining fixture; 13. First tool holder assembly; 14. Second tool holder assembly; 111. Tool holder slide rail; 121. Chuck assembly; 122. Extension assembly; 131. Support plate; 132. Fixed base; 133. Sliding base; 134. Turret; 135. Pressure plate; 136. First drive component; 137. Second drive component; 1211. Chuck body; 1212. Chuck jaw; 1221. Adjusting jaw; 1213. First step; 1214. Second step; 1215. Slide rail; 1222. Connecting rod; 1223. Adjusting rod; 1311. Base plate; 1312. Rib plate; 1331. Horizontal section; 1332. Vertical section; 1351. Horizontal plate; 1352. Vertical plate. Detailed Implementation

[0025] The specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the scope of this utility model.

[0026] Please see Figures 1-3 To address the problems in the prior art, this utility model provides a machining device 1 for rotating shafts, including a lathe body 11, a machining fixture 12, a first tool holder assembly 13, and a second tool holder assembly 14. The machining fixture 12 is rotatably mounted on the lathe body 11 to clamp the rotating shaft. The first tool holder assembly 13 includes a support plate 131, a fixed base 132, a sliding base 133, a turret 134, and a pressure plate 135. The support plate 131 is mounted on one side of the lathe body 11 of the machining fixture 12. The fixed base 132 is mounted on the support plate 131. The sliding base 133 is slidably connected to the fixed base 132 and can slide along a first direction. The turret 134 is slidably connected to the sliding base 133 and can slide along a second direction. The pressure plate 135 is L-shaped, with one side mounted on the lathe body 11 and the other side in contact with the sliding base 133. The height of the turret 134 is the same as the center height of the machining fixture 12.

[0027] The lathe body 11 is provided with a tool holder slide rail 111, and the second tool holder assembly 14 is slidably connected to the tool holder slide rail 111 to drive the cutting tool to perform cutting on the rotating shaft.

[0028] By rotatably mounting the machining fixture 12 onto the lathe body 11, the machining fixture 12 clamps the rotating shaft and drives the rotating shaft to rotate synchronously. By sliding the second tool holder assembly 14 onto the slide rail 1215, the second tool holder assembly 14 drives the cutting tool to perform turning machining on the rotating shaft clamped by the machining fixture 12. When the diameter of the rotating shaft clamped by the machining fixture 12 is too large, the movement of the second tool holder assembly 14 cannot meet the turning machining requirements of the rotating shaft. In this case, the rotating shaft can be turned by operating the first tool holder assembly 13.

[0029] Specifically, the first tool holder assembly 13 is mounted on one side of the lathe body 11 via a support plate 131, and a fixed base 132 and a sliding base 133 are provided on the support plate 131 so that the sliding base 133 can move along the first direction on the fixed base 132. Since the turret 134 is slidably connected to the sliding base 133 and can move along the second direction, the tool can be driven to move in the first and second directions under the movement of the sliding base 133 and the turret 134. Thus, the turret 134 can drive the tool to perform turning machining on the large-diameter rotating shaft, thereby satisfying the turning machining of the large-diameter rotating shaft without having to install the large-diameter rotating shaft on different types of lathes for turning machining, thus improving machining efficiency.

[0030] In the above embodiments, when the sliding base 133 moves along the first direction, it drives the turret 134 to move along the diameter direction of the rotating shaft, thereby allowing the cutting tool to move closer to or further away from the outer cylindrical surface of the rotating shaft, facilitating turning of the outer cylindrical surface of the rotating shaft. When the turret 134 moves along the second direction, it drives the cutting tool to move along the length direction of the rotating shaft, thereby allowing the cutting tool to move along the length direction of the rotating shaft, facilitating turning of the outer cylindrical surface at different positions of the rotating shaft, thus satisfying the turning needs of large-diameter rotating shafts and improving machining efficiency.

[0031] The structural design allows the turret 134 to slide flexibly in two directions, enabling precise adjustment of the tool position to adapt to the machining needs of different parts and shapes, thus improving machining flexibility and precision. The pressure plate 135 enhances the stability of the sliding base 133 during sliding, preventing it from shifting or shaking during machining, further ensuring the accuracy of the tool position. The second tool holder assembly 14 is slidably connected to the tool holder slide rail 111, facilitating the cutting of the rotating shaft by the cutting tool. Furthermore, the position and angle of the cutting tool can be adjusted according to machining process requirements, enabling diverse cutting operations and improving the equipment's versatility and machining efficiency.

[0032] In an embodiment of this utility model, the sliding base 133 includes a horizontal section 1331 and a vertical section 1332. The bottom surface of the horizontal section 1331 is slidably connected to the fixed base 132, and the top surface of the horizontal section 1331 is slidably connected to the turret 134. The pressure plate 135 includes a horizontal plate 1351 and a vertical plate 1352. The horizontal plate 1351 is installed on the top surface of the lathe body 11, and the vertical section 1332 is fixed to one side of the horizontal section 1331. One side of the vertical section 1332 is in contact with the lathe body 11, and the other side is in contact with the vertical plate 1352. When the sliding base 133 slides along the first direction, it is limited by the pressure plate 135, thereby making the sliding of the sliding base 133 more stable and improving the machining accuracy of the lathe tool.

[0033] In an embodiment of this utility model, a first slider is provided on the bottom surface of the horizontal section 1331, and a first groove is provided on the top surface of the fixed base 132. The first slider is slidably connected to the first groove, so as to increase the straightness of the sliding base 133 during the sliding process under the cooperation of the first slider and the first groove, reduce the shaking and offset during the sliding process, and thus improve the machining quality of the turning tool on the rotating shaft.

[0034] In an embodiment of this utility model, a second sliding groove is provided on the top surface of the horizontal section 1331, and a second slider is provided on the bottom surface of the turret 134. The second slider is slidably connected to the second sliding groove, so as to increase the straightness of the turret 134 during the sliding process with the cooperation of the second slider and the second sliding groove, reduce the shaking and offset during the sliding process, and thus improve the machining quality of the cutting tool on the rotating shaft.

[0035] In an embodiment of this utility model, the support plate 131 includes a base plate 1311 and two stiffening plates 1312. The base plate 1311 is installed on the side of the lathe body 11, and the two stiffening plates 1312 are respectively fixed on both sides of the base plate 1311 to support the fixed base 132. After the base plate 1311 is installed on the lathe body 11, the stiffening plates 1312 on both sides provide support for the fixed base 132, thereby allowing the turret 134 to be installed on the fixed base 132 through the sliding base 133, and enabling the turret 134 to perform turning operations on the rotating shaft. At the same time, by removing the support plate 131 from the lathe body 11, the first tool holder assembly 13 can be disassembled from the lathe body 11 to avoid the first tool holder assembly 13 affecting the function of the second tool holder assembly 14.

[0036] In an embodiment of this utility model, the first tool holder assembly 13 further includes a first driving member 136 and a lead screw. A protruding connecting block is provided at the bottom of the horizontal section 1331. A connecting groove for sliding of the connecting block is provided on the fixed base 132. The lead screw passes through the connecting block and is rotatably connected to both ends of the connecting groove. The first driving member 136 is fixed to the side of the fixed base 132 and fixedly connected to the lead screw so that the horizontal section 1331 can be moved along the first direction by the lead screw, thereby causing the turret 134 to drive the cutting tool to move along the first direction, so that the cutting tool can perform turning machining on the rotating shaft.

[0037] In an embodiment of this utility model, the first tool holder assembly 13 further includes a second driving member 137. One end of the second driving member 137 is mounted on the vertical section 1332, and the other end is fixedly connected to the tool turret 134 to drive the tool turret 134 to move along the second direction, thereby causing the tool turret 134 to drive the cutting tool to move along the second direction, so that the cutting tool can perform turning machining on the rotating shaft.

[0038] Please see Figures 4-5In an embodiment of this utility model, the processing fixture 12 includes a chuck assembly 121 and an extension assembly 122. The chuck assembly 121 includes a chuck body 1211, an adjustment disk, and three jaws 1212. The three jaws 1212 are arranged in an array along the circumferential direction of the chuck body 1211. The adjustment disk is located inside the chuck body 1211, and a spiral track is provided on the surface of the adjustment disk. Each of the three jaws 1212 is provided with connecting teeth that mesh with the spiral track. The chuck body 1211 is provided with a connecting part that connects to the adjustment disk.

[0039] The expansion component 122 includes an adjusting claw 1221, a connecting rod 1222, and an adjusting rod 1223. The number of adjusting claws 1221 is adapted to the number of claws 1212. A first step 1213 and a second step 1214 are provided on the claws 1212. A slide rail 1215 is provided on the first step 1213. The adjusting claw 1221 is slidably connected to the slide rail 1215. The connecting rod 1222 passes through the adjusting claw and is inserted into the second step 1214. The adjusting tube passes through the connecting rod 1222 and is threadedly connected to the second step 1214. The end face of the adjusting claw 1221 is higher than the end face of the second step 1214.

[0040] By engaging the connecting teeth on the chuck 1212 with the spiral track on the adjusting plate, the adjusting plate can be rotated when the connecting part is rotated, thereby causing the adjusting plate to open or close the chuck 1212 to achieve the clamping action of rotating shafts of different diameters, and thus enabling the lathe to perform turning machining on the clamped rotating shafts.

[0041] The adjusting claw 1221 is inserted into the first step 1213 to mount it onto the chuck 1212. The connecting rod 1222 is inserted into the second step 1214, and the adjusting rod 1223 is threaded onto the second step 1214. Thus, the adjusting claw 1221 is fixed onto the chuck 1212 by the combined action of the connecting rod 1222 and the adjusting rod 1223. Since the end face height of the adjusting claw 1221 is higher than the end face height of the second step 1214, and the adjusting claw 1221 is mounted on the first step 1213, the adjusting claw 1221... Under the action of the chuck, the clamping range of the jaw 1212 is increased. Therefore, when clamping a large-diameter rotating shaft, the position of the jaw 1212 can be adjusted so that the jaw 1212 opens and drives the adjusting jaw 1221 to open synchronously until the position of the adjusting jaw 1221 can clamp the large-diameter rotating shaft. Then, the rotating shaft is placed at the center position of the three adjusting jaws 1221, and the position of the jaw 1212 is adjusted again so that the jaw 1212 clamps and drives the adjusting jaw 1221 to clamp the rotating shaft. This makes it easier for the lathe to perform turning machining on the rotating shaft and improves the clamping range of the chuck.

[0042] In this utility model, unless otherwise explicitly specified and limited, the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. "Above" or "below" the second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, "above," "on top," and "on the surface" can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature, and therefore should not be construed as a limitation of this utility model.

[0043] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings; however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including the combination of various specific technical features in any suitable manner. To avoid unnecessary repetition, the present invention will not describe the various possible combinations separately. However, these simple modifications and combinations should also be considered as the content disclosed in the present invention and are all within the protection scope of the present invention.

[0044] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A machining device for rotating shafts, characterized in that, The machining equipment includes a lathe body, a machining fixture, a first tool holder assembly, and a second tool holder assembly. The machining fixture is rotatably mounted on the lathe body to clamp the rotating shaft. The first tool holder assembly includes a support plate, a fixed base, a sliding base, a turret, and a pressure plate. The support plate is mounted on the lathe body on one side of the machining fixture. The fixed base is mounted on the support plate. The sliding base is slidably connected to the fixed base and can slide along a first direction. The turret is slidably connected to the sliding base and can slide along a second direction. The pressure plate is L-shaped, with one side mounted on the lathe body and the other side in contact with the sliding base. The height of the turret is the same as the center height of the machining fixture. The lathe body is equipped with a tool holder slide rail, and the second tool holder assembly is slidably connected to the tool holder slide rail to drive the cutting tool to perform cutting on the rotating shaft.

2. The machining equipment for rotating shafts according to claim 1, characterized in that, The sliding base includes a horizontal section and a vertical section. The bottom surface of the horizontal section is slidably connected to the fixed base, and the top surface of the horizontal section is slidably connected to the turret. The pressure plate includes a horizontal plate and a vertical plate. The horizontal plate is installed on the top surface of the lathe body, and the vertical section is fixed to one side of the horizontal section. One side of the vertical section is in contact with the lathe body, and the other side is in contact with the vertical plate.

3. The machining equipment for rotating shafts according to claim 2, characterized in that, The bottom surface of the horizontal section is provided with a first slider, and the top surface of the fixed base is provided with a first sliding groove. The first slider is slidably connected to the first sliding groove.

4. The machining equipment for rotating shafts according to claim 2, characterized in that, The top surface of the horizontal section is provided with a second sliding groove, and the bottom surface of the turret is provided with a second sliding block. The second sliding block is slidably connected to the second sliding groove.

5. The machining equipment for rotating shafts according to claim 1, characterized in that, The support plate includes a base plate and two stiffening plates. The base plate is installed on the side of the lathe body, and the two stiffening plates are fixed to the two sides of the base plate to support and fix the base.

6. The machining equipment for rotating shafts according to claim 2, characterized in that, The first tool holder assembly also includes a first driving member and a lead screw. A protruding connecting block is provided at the bottom of the horizontal section. A connecting groove for the connecting block to slide is provided on the fixed base. The lead screw passes through the connecting block and is rotatably connected to both ends of the connecting groove. The first driving member is fixed to the side of the fixed base and is fixedly connected to the lead screw so as to drive the horizontal section to move along the first direction through the lead screw.

7. The machining equipment for rotating shafts according to claim 6, characterized in that, The first tool holder assembly also includes a second driving member, one end of which is mounted on the vertical section and the other end is fixedly connected to the tool turret to drive the tool turret to move along the second direction.

8. The machining equipment for rotating shafts according to claim 1, characterized in that, The machining fixture includes a chuck assembly and an extension assembly. The chuck assembly includes a chuck body, an adjustment plate, and three jaws. The three jaws are arranged in an array along the circumference of the chuck body. The adjustment plate is located inside the chuck body, and a spiral track is provided on the surface of the adjustment plate. Each of the three jaws is provided with connecting teeth that mesh with the spiral track. The chuck body is provided with a connecting part that connects to the adjustment plate. The expansion components include an adjusting claw, a connecting rod, and an adjusting rod. The number of adjusting claws is adapted to the number of clamping claws. The clamping claws are provided with a first step and a second step. A slide rail is provided on the first step. The adjusting claw is slidably connected to the slide rail. The connecting rod passes through the adjusting claw and is inserted into the second step. The adjusting tube passes through the connecting rod and is threadedly connected to the second step. The end face of the adjusting claw is higher than the end face of the second step.