Edge grinding equipment for ceramic tile processing
By designing automated edge grinding equipment, the problems of incomplete grinding of the four sides of tiles and poor size adaptability have been solved, achieving efficient and stable grinding of the four sides of tiles and dust control.
Patent Information
- Application Number
- CN202422519751.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-18
AI Technical Summary
Existing grinding equipment cannot grind all four sides of a tile at once, and it is difficult to flexibly adjust the grinding position to suit tiles of different sizes.
An edge grinding device comprising a base, a drive groove, a drive screw, a rotating component, a grinding structure, and a holding component has been designed. The device automatically grinds the four sides of the ceramic tile through the drive screw and the rotating component. The grinding position is adjusted by adjusting the screw and the grinding motor. A dust collector is also provided for dust removal.
It achieves efficient and stable grinding of the four sides of the tiles, reduces dust pollution, and improves the applicability and operational efficiency of the equipment.
Smart Images
Figure CN223492838U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic tile production technology, specifically to a ceramic tile edge grinding device. Background Technology
[0002] Tiles are a commonly used building material in the process of building decoration and renovation. They are beautiful, easy to clean, stains do not easily penetrate, daily maintenance is simple, and tiles have stable physical and chemical properties, are waterproof and corrosion resistant, and have a long service life.
[0003] During the tile production process, edge grinding is required to make the edges smoother and neater, without burrs or cracks, thus improving the decorative effect. Existing grinding methods generally involve installing grinding wheels on both sides of the grinding table, grinding the two sides of the edge as the tile passes over it. However, the other two sides cannot be ground at the same time. In addition, tiles come in various sizes and lengths, and general grinding equipment is not easy to adjust, so its applicability is limited. Utility Model Content
[0004] The technical problem this invention aims to solve is that existing grinding equipment is inconvenient for grinding all four sides of a tile at once, and tiles of different sizes have different lengths and widths, making it difficult to flexibly adjust the grinding position of the grinding equipment.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: The present invention proposes a ceramic tile edge grinding device, including a base and two grinding structures mounted on the base. The base has a drive groove, and a drive screw is rotatably mounted in the drive groove. A drive motor is provided on one side of the base, and the power output shaft of the drive motor is connected to the drive screw. A slider is slidably mounted in the drive groove, and the slider is threadedly connected to the drive screw. The drive slider is also provided with a rotating component.
[0006] Preferred technical solution 1: The rotating component includes a rotary motor and a grinding table. The slider is provided with a mounting groove. The grinding table is rotatably mounted on the slider. The rotary motor is installed in the mounting groove and its power output shaft is connected to the grinding table for adjusting the grinding edge of the tile.
[0007] Preferred technical solution 2: The grinding structure includes a grinding chamber, an adjusting screw, a grinding plate, and a grinding motor. The grinding chamber is mounted on a base and has openings on both sides. The adjusting screw is rotatably mounted on the front and rear side walls inside the grinding chamber. The front wall of the grinding chamber is also equipped with an adjusting motor. The power output shaft of the adjusting motor is connected to the adjusting screw. The adjusting screw has two sets of threads with opposite directions. The grinding plate has two sets, and its upper end is slidably mounted on the top wall inside the grinding chamber. The two sets of grinding plates are respectively threadedly connected to the two sets of threads with opposite directions. The grinding motor is mounted on one side of the grinding plate, and its power output shaft extends to the other side. The power output shaft of the grinding motor is equipped with a grinding disc.
[0008] Preferred technical solution 3: In order to stably press the tile during grinding, the grinding chamber is also equipped with a holding component. The holding component includes a support cylinder, a sliding column, and a mounting bracket. The support cylinder is located on the top wall of the grinding chamber and near the opening. The upper end of the sliding column is slidably disposed in the support cylinder. A spring is provided in the support cylinder. The two ends of the spring are respectively connected to the inner wall of the support cylinder and the sliding column. Two sets of support cylinders and sliding columns are symmetrically arranged. The mounting bracket is set with a C-shaped structure and is installed at the bottom of the two sets of sliding columns. An auxiliary pressure roller is rotatably mounted on the mounting bracket to press the tile and increase the stability of side grinding.
[0009] Preferred technical solution four: It also includes a dust collector, which is installed on the top of a set of grinding chambers. The grinding chambers are equipped with dust suction heads, and the dust suction heads are connected to the dust collector through a dust suction pipe.
[0010] Preferred technical solution five: The base is equipped with a controller, and the drive motor, grinding motor and adjusting motor are all electrically connected to the controller.
[0011] Preferred technical solution six: Dustproof curtains are also provided at the openings on both sides of the grinding chamber.
[0012] The ceramic tile edge grinding equipment proposed in this utility model has the following beneficial effects achieved by adopting the above-described structure:
[0013] (1) The rotating component and two sets of grinding structures are combined to complete the grinding of four sides in one go. The grinding chamber, adjusting screw, grinding plate and grinding motor are combined to flexibly adjust the spacing of the grinding disc to adjust and grind the relative edges of the tile. The grinding is efficient and the holding component increases the stability of the tile during grinding.
[0014] (2) During grinding, the dust is controlled inside the grinding chamber and removed by a dust collector, which greatly reduces the occurrence of dust overflow and reduces environmental pollution. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is a schematic diagram of the overall structure of a ceramic tile edge grinding device proposed in this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of a ceramic tile edge grinding device proposed in this utility model;
[0018] Figure 3 This invention provides a schematic diagram of the internal structure of the grinding chamber of a ceramic tile edge grinding device. Figure 1 ;
[0019] Figure 4 This invention provides a schematic diagram of the internal structure of the grinding chamber of a ceramic tile edge grinding device. Figure 2 .
[0020] The components are as follows: 1. Base; 2. Grinding structure; 3. Drive groove; 4. Drive screw; 5. Drive motor; 6. Slider; 7. Rotating assembly; 8. Rotating motor; 9. Grinding table; 10. Grinding chamber; 11. Adjusting screw; 12. Grinding plate; 13. Grinding motor; 14. Adjusting motor; 15. Grinding disc; 16. Support cylinder; 17. Sliding column; 18. Mounting bracket; 19. Spring; 20. Auxiliary pressure roller; 21. Dust collector; 22. Dust suction head; 23. Dust suction pipe; 24. Controller; 25. Dust curtain. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.
[0023] Example 1
[0024] like Figures 1-4As shown, the technical solution adopted by this utility model is as follows: A ceramic tile edge grinding device includes a base 1 and two sets of grinding structures 2 installed on the base 1. A drive groove 3 is provided on the base 1, and a drive screw 4 is rotatably provided in the drive groove 3. A drive motor 5 is provided on one side of the base 1, and the power output shaft of the drive motor 5 is connected to the drive screw 4. A slider 6 is slidably provided in the drive groove 3, and the slider 6 is threadedly connected to the drive screw 4. The drive slider 6 is also provided with a rotating component 7. The rotating component 7 includes a rotating motor 8 and a grinding table 9. The slider 6 is provided with a mounting groove, and the grinding table 9 is rotatably provided on the slider 6. The rotating motor 8 is installed in the mounting groove and its power output shaft is connected to the grinding table 9 for adjusting the edge grinding of the ceramic tile.
[0025] The grinding structure 2 includes a grinding chamber 10, an adjusting screw 11, a grinding plate 12, and a grinding motor 13. The grinding chamber 10 is mounted on the base 1 and has openings on both sides. The adjusting screw 11 is rotatably mounted on the front and rear side walls inside the grinding chamber 10. An adjusting motor 14 is also provided on the front wall of the grinding chamber 10. The power output shaft of the adjusting motor 14 is connected to the adjusting screw 11. The adjusting screw 11 has two sets of threads with opposite directions. The grinding plate 12 has two sets, and its upper end is slidably mounted on the top wall inside the grinding chamber 10. The two sets of grinding plates 12 are respectively connected to the two sets of threads with opposite directions by threads. The grinding motor 13 is mounted on one side of the grinding plate 12 and its power output shaft extends to the other side. A grinding disc 15 is provided on the power output shaft of the grinding motor 13. Dust curtains 25 are also provided at the openings on both sides of the grinding chamber 10.
[0026] Example 2
[0027] Based on Example 1, such as Figure 3 and Figure 4 As shown, preferred technical solution three: In order to stably press the tile during grinding, the grinding chamber 10 is also provided with a holding component. The holding component includes a support cylinder 16, a sliding column 17 and a mounting bracket 18. The support cylinder 16 is located on the top wall of the grinding chamber 10 and near the opening. The upper end of the sliding column 17 is slidably located in the support cylinder 16. A spring 19 is provided in the support cylinder 16. The two ends of the spring 19 are respectively connected to the inner wall of the support cylinder 16 and the sliding column 17. Two sets of support cylinders 16 and sliding columns 17 are symmetrically arranged. The mounting bracket 18 is set with a C-shaped structure and is installed at the bottom of the two sets of sliding columns 17. An auxiliary pressure roller 20 is rotatably mounted on the mounting bracket 18 for pressing the tile and increasing the stability of side grinding. It also includes a dust collector 21, which is installed on the top of a set of grinding chambers 10. A dust suction head 22 is provided in the grinding chamber 10. The dust suction head 22 is connected to the dust collector 21 through a dust suction pipe 23.
[0028] The base 1 is equipped with a controller 24, and the drive motor 5, the grinding motor 13 and the adjustment motor 14 are all electrically connected to the controller 24.
[0029] In practical use, the relative distance between the grinding discs 15 of the two grinding structures 2 is adjusted according to the length and width of the tile. Specifically, the adjusting motor 14 is started to drive the adjusting screw 11 to rotate, which in turn drives the two grinding plates 12 to move, thereby adjusting the distance between the grinding discs 15. The tile is placed on the grinding table 9, and the driving motor 5 drives the driving screw 4 to rotate, which in turn drives the slider 6 to move and enter the first grinding chamber 10. The set holding component presses the tile firmly, and at the same time, the grinding motor 13 drives the grinding disc 15 to rotate, thereby achieving grinding of both sides. After grinding is completed, the tile moves out of the first grinding chamber 10, and the rotary motor 8 is started to drive the grinding table 9 to rotate, thereby adjusting the grinding of the other two sides and entering the second grinding chamber 10 for side grinding. During grinding, the dust generated is sucked away by the dust collector 21. The operation is simple and the grinding is efficient, and all four sides can be ground in one go.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, material, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, material, or apparatus.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A ceramic tile edge grinding device, comprising a base and two grinding structures mounted on the base, characterized in that: The base has a drive groove, and a drive screw is rotatably installed in the drive groove. A drive motor is provided on one side of the base, and the power output shaft of the drive motor is connected to the drive screw. A slider is slidably installed in the drive groove, and the slider is threadedly connected to the drive screw. The slider is also provided with a rotating component.
2. The edge grinding equipment for ceramic tile processing according to claim 1, characterized in that: The rotating assembly includes a rotary motor and a grinding table. The slider is provided with a mounting groove. The grinding table is rotatably mounted on the slider. The rotary motor is installed in the mounting groove and its power output shaft is connected to the grinding table for adjusting the grinding edge of the tile.
3. The edge grinding equipment for ceramic tile processing according to claim 2, characterized in that: The grinding structure includes a grinding chamber, an adjusting screw, grinding plates, and a grinding motor. The grinding chamber is mounted on a base and has openings on both sides. The adjusting screw is rotatably mounted on the front and rear side walls of the grinding chamber. The front wall of the grinding chamber also has an adjusting motor. The power output shaft of the adjusting motor is connected to the adjusting screw. The adjusting screw has two sets of threads with opposite directions. The grinding plates have two sets, with their upper ends slidably mounted on the top wall inside the grinding chamber. The two sets of grinding plates are respectively threadedly connected to the two sets of threads with opposite directions. The grinding motor is mounted on one side of the grinding plate, and its power output shaft extends to the other side. The power output shaft of the grinding motor has a grinding disc.
4. The edge grinding equipment for ceramic tile processing according to claim 3, characterized in that: The grinding chamber is also equipped with a holding assembly, which includes a support cylinder, a sliding column, and a mounting frame. The support cylinder is located on the top wall of the grinding chamber and near the opening. The upper end of the sliding column is slidably disposed inside the support cylinder. A spring is disposed inside the support cylinder, and the two ends of the spring are respectively connected to the inner wall of the support cylinder and the sliding column. Two sets of support cylinders and sliding columns are symmetrically arranged. The mounting frame is a C-shaped structure and is installed at the bottom of the two sets of sliding columns. An auxiliary pressure roller is rotatably mounted on the mounting frame.
5. The edge grinding equipment for ceramic tile processing according to claim 4, characterized in that: It also includes a dust collector, which is installed on top of a set of grinding chambers. The grinding chambers are equipped with suction heads, which are connected to the dust collector via suction pipes.
6. The edge grinding equipment for ceramic tile processing according to claim 5, characterized in that: The base is equipped with a controller, and the drive motor, grinding motor and adjusting motor are all electrically connected to the controller.
7. The edge grinding equipment for ceramic tile processing according to claim 6, characterized in that: Dust curtains are also provided at the openings on both sides of the grinding chamber.