Machining and fixing equipment for hub motor mounting surface

By designing a wheel hub motor mounting surface processing and fixing device that includes a fixing frame, a transmission module, and a pressure measuring mechanism, the problem that existing equipment cannot effectively guarantee the exposed area of ​​disc brake pads and the uncontrollable clamping strength is solved, and efficient and flexible processing and fixing effects are achieved.

CN223493079UActive Publication Date: 2025-10-31CHANGZHOU FENGHAO ELECTRICAL ACCESSORIES CO LTD
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Patent Information

Application Number
CN202423113026.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-10-31
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing wheel hub motor mounting surface processing and fixing equipment cannot effectively guarantee the exposed area of ​​disc brake pads during fixing operations, and the clamping strength is uncontrollable.

Method used

A processing and fixing device is designed, which includes a fixing frame, a transmission module, a drive seat, a clamping module and a pressure measuring mechanism. Through the cooperation of the clamping module and the driven module, the clamping strength is monitored by a pneumatic probe, and the processing position is switched through the transmission system.

Benefits of technology

This allows for effective control of clamping strength during processing, ensuring that the machinable area of ​​the disc brake pad is not reduced, thus improving processing efficiency and flexibility.

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Abstract

The utility model discloses a hub motor mounting surface processing and fixing device in the technical field of hub motors, which comprises a fixing frame, a transmission module and a driving seat, the peripheral side surface of the transmission module is in transmission connection with the driving seat, and the inner wall of the fixing frame is in sliding connection with a group of clamping modules distributed in a circumferential array. The surface of the fixing frame is connected with a hub brake disc in a clamped mode through a set of clamping modules, the bottom end of each clamping module is hinged to the driving base, a set of driven modules distributed in a circumferential array mode are further installed on the inner wall of the fixing frame, and a rotating motor is fixedly installed at the bottom end of one driven module. The output shaft end of the rotating motor is in transmission connection with the driven modules and the clamping modules through belts, a pressure measuring mechanism is installed in the fixing frame, the bottom end of each clamping module communicates with the pressure measuring mechanism, and an air pressure probe is installed in the pressure measuring mechanism. Through the arrangement of the clamping module, the driven module and the pressure measuring mechanism, the device can efficiently complete the fixing operation during the machining of the mounting surface of the brake disc of the hub motor.
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Description

Technical Field

[0001] This utility model relates to the field of hub motor technology, specifically to a processing and fixing device for hub motor mounting surfaces. Background Technology

[0002] The accumulated error of components such as the disc brake end cap of the hub motor after assembly is relatively large. Therefore, before assembling the disc brake disc, the disc brake disc mounting surface of the disc brake end cap needs to be machined. Previously, when machining the disc brake pads, they needed to be clamped and fixed to facilitate subsequent processing. However, the old-style fixing and positioning devices would cut away the machined area of ​​the disc brake pads during the clamping process, thus hindering subsequent machining. Furthermore, the position needed to be adjusted during machining, which was very inconvenient. In the existing technology, to solve the problems mentioned in the background art, [the technology has been addressed]. Various types of disc brake processing and fixing devices have been developed. For example, patent document CN216577449U discloses a disc brake processing device that facilitates fixing, and patent document CN211841684U discloses a clamping device used in disc brake disc production. Although the above clamping devices achieve clamping operations, they cannot effectively guarantee the exposure and processable area of ​​the disc brake disc during processing, and the clamping strength is uncontrollable. Based on this, this utility model designs a processing and fixing device for the hub motor mounting surface to solve the above problems. Utility Model Content

[0003] The purpose of this utility model is to provide a processing and fixing device for the mounting surface of a wheel hub motor, so as to solve the problems mentioned in the background art that the existing processing and fixing devices for the mounting surface of wheel hub motors cannot effectively guarantee the exposed area of ​​the disc brake pad during the fixing operation, and the clamping strength is uncontrollable.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a processing and fixing device for a hub motor mounting surface, comprising a fixing frame, a transmission module, and a drive seat. The peripheral side of the transmission module is connected to the drive seat. A set of clamping modules arranged in a circular array are slidably connected to the inner wall of the fixing frame. A hub brake disc is clamped to the surface of the fixing frame through the clamping modules. The bottom end of each clamping module is hinged to the drive seat. A set of driven modules arranged in a circular array are also installed on the inner wall of the fixing frame. A rotary motor is fixedly installed at the bottom end of one of the driven modules. The output shaft end of the rotary motor is connected to the driven module and the clamping module respectively via a belt. A pressure measuring mechanism is installed inside the fixing frame. The bottom end of each clamping module is connected to the pressure measuring mechanism. A pressure probe is installed inside the pressure measuring mechanism.

[0005] Preferably, the transmission module includes a transmission motor and a vertically arranged transmission screw. The top surface of the transmission motor is fixedly connected to the fixed frame, the output shaft end of the transmission motor is fixedly connected to the transmission screw, and the peripheral side of the transmission screw is connected to the drive seat.

[0006] Preferably, a set of clamping modules and a set of driven modules are arranged in pairs at intervals inside the fixing frame.

[0007] Preferably, the clamping module includes a clamping seat, the peripheral side of which is slidably connected to a fixed frame, a connecting rod hinged to the bottom surface of the clamping seat, the other end of which is hinged to a drive seat, a vertically arranged transmission shaft tube rotatably connected to the inner wall of the clamping seat, the peripheral side of which is connected to a belt drive, a clamping roller fixedly connected to the top end of the transmission shaft tube, a buffer ring wrapped around the peripheral side of the clamping roller, and a flexible hose rotatably connected to the bottom end of the transmission shaft tube, the other end of which is fixedly connected to a pressure measuring mechanism.

[0008] Preferably, the clamping roller is a hollow cylindrical structure closed at both ends, and the peripheral side of the clamping roller is fixedly provided with a vent hole communicating with the buffer ring.

[0009] Preferably, the driven module includes a bracket, the top surface of which is fixedly connected to a fixed frame, a guide rod fixedly installed on the inner wall of the bracket, a driven seat slidably connected to the inner wall of the bracket via the guide rod, a linkage wheel rotatably connected to the inner wall of the driven seat, the peripheral side of the linkage wheel being connected to a belt drive, a surface of the rotary motor being fixedly connected to the driven seat at a corresponding position, the output shaft end of the rotary motor being fixedly connected to the linkage wheel at the driven seat, and a compression spring cooperating with the driven seat being sleeved on the peripheral side of the guide rod.

[0010] Preferably, the inside of the fixing frame is provided with a guide groove that mates with each clamp.

[0011] Preferably, the pressure measuring mechanism includes an air pump and an air distribution ring pipe. One surface of the air distribution ring pipe and the air pump are fixedly connected to a fixed frame. The port of the air pump is fixedly connected to the air distribution ring pipe. The peripheral side of the air distribution ring pipe is fixedly connected to a flexible hose. The air pressure probe is installed inside the air distribution ring pipe.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting up a clamping module, a driven module, and a pressure measuring mechanism, this utility model enables the device to efficiently complete the fixing operation during the machining of the wheel hub motor brake disc mounting surface. Moreover, during the fixing operation, the device can effectively control the fixing strength of the motor brake disc through the monitoring setting of the air pressure probe. Through the cooperative setting of the clamping module and the driven module, the exposed position and exposed surface of the wheel hub motor brake disc can be quickly switched during machining. By achieving the above technical effects, the problem that traditional fixing devices tend to reduce the machinable area of ​​the wheel hub motor brake disc during the fixing operation is effectively solved. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This utility model Figure 1 A schematic diagram of the cross-sectional structure;

[0016] Figure 3 This utility model Figure 2 A magnified schematic diagram of the local structure at point A;

[0017] Figure 4 This is a schematic diagram of the structure of the fixing frame and the rotary motor of this utility model;

[0018] Figure 5 This utility model Figure 4 A magnified schematic diagram of the local structure at point B;

[0019] Figure 6 This is a schematic diagram of the structure of the hose and driven seat of this utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the hub brake disc of this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1-Fixed frame, 2-Drive seat, 3-Hub brake disc, 4-Rotary motor, 5-Air pressure probe, 6-Drive motor, 7-Drive screw, 8-Clamping seat, 9-Connecting rod, 10-Drive shaft tube, 11-Clamping roller, 12-Buffer ring, 13-Hose, 14-Ventilation hole, 15-Bracket, 16-Guide rod, 17-Driven seat, 18-Linkage wheel, 19-Pressure spring, 20-Air pump, 21-Air distribution ring tube. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-7 This utility model provides a technical solution: a processing and fixing device for the mounting surface of a hub motor, including a fixing frame 1, a transmission module and a drive seat 2, wherein the peripheral side of the transmission module is connected to the drive seat 2 in a transmission manner.

[0025] The transmission module includes a transmission motor 6 and a vertically arranged transmission screw 7. The top surface of the transmission motor 6 is fixedly connected to the fixed frame 1, the output shaft end of the transmission motor 6 is fixedly connected to the transmission screw 7, and the peripheral side of the transmission screw 7 is connected to the drive seat 2.

[0026] A set of clamping modules arranged in a circular array are slidably connected to the inner wall of the fixed frame 1. The surface of the fixed frame 1 is clamped to the hub brake disc 3 by a set of clamping modules. The bottom end of each clamping module is hinged to the drive seat 2. A set of driven modules arranged in a circular array are also installed on the inner wall of the fixed frame 1.

[0027] A set of clamping modules and a set of driven modules are arranged in pairs at intervals inside the fixed frame 1;

[0028] A rotary motor 4 is fixedly installed at the bottom of one of the driven modules. The output shaft of the rotary motor 4 is connected to a set of driven modules and a set of clamping modules via a belt. A pressure measuring mechanism is installed inside the fixed frame 1. The bottom of each clamping module is connected to the pressure measuring mechanism. A pressure probe 5 is installed inside the pressure measuring mechanism. The function of the pressure probe 5 is to monitor the clamping strength of a set of clamping modules on the wheel hub brake disc 3. When in use, a microcontroller is attached to the surface of the fixed frame 1. When working, the pressure probe 5 feeds back the monitored data to the microcontroller in real time. The microcontroller controls the working state of the transmission module based on the data feedback from the pressure probe 5.

[0029] The model of the air pressure probe 5 is QMP6988, and the model of the microcontroller is 6ES7288-1ST60-0AA0.

[0030] The clamping module includes a clamping seat 8, the peripheral side of the clamping seat 8 is slidably connected to the fixing frame 1, and the fixing frame 1 has a guide groove inside corresponding to the position of each clamping seat 8 to cooperate with the clamping seat 8.

[0031] A connecting rod 9 is hinged to the bottom surface of the clamp 8, and the other end of the connecting rod 9 is hinged to the drive seat 2. A vertically arranged transmission shaft tube 10 is rotatably connected to the inner wall of the clamp 8. The circumferential side of the transmission shaft tube 10 is connected to the belt drive. A clamping roller 11 is fixedly connected to the top end of the transmission shaft tube 10. The clamping roller 11 is made of metal and is a hollow cylindrical structure with closed ends. A buffer ring 12 is wrapped around the circumferential side of the clamping roller 11. The buffer ring 12 is made of silicone. A vent hole 14 communicating with the buffer ring 12 is fixedly opened on the circumferential side of the clamping roller 11. A flexible hose 13 is rotatably connected to the bottom end of the transmission shaft tube 10. The other end of the flexible hose 13 is fixedly connected to the pressure measuring mechanism.

[0032] The driven module includes a bracket 15, the top surface of which is fixedly connected to the fixed frame 1. A guide rod 16 is fixedly installed on the inner wall of the bracket 15. A driven seat 17 is slidably connected to the inner wall of the bracket 15 through the guide rod 16. A linkage wheel 18 is rotatably connected to the inner wall of the driven seat 17. The peripheral side of the linkage wheel 18 is connected to the belt drive. One surface of the rotary motor 4 is fixedly connected to the driven seat 17 at the corresponding position. The output shaft end of the rotary motor 4 is fixedly connected to the linkage wheel 18 at the driven seat 17. A compression spring 19 that cooperates with the driven seat 17 is sleeved on the peripheral side of the guide rod 16.

[0033] The pressure measuring mechanism includes an air pump 20 and an air distribution ring pipe 21. One surface of the air distribution ring pipe 21 and the air pump 20 are fixedly connected to the fixing frame 1. The port of the air pump 20 is fixedly connected to the air distribution ring pipe 21. The peripheral side of the air distribution ring pipe 21 is fixedly connected to the hose 13. The air pressure probe 5 is installed inside the air distribution ring pipe 21.

[0034] This device is mainly suitable for processing the mounting surface of the disc brake in a hub motor. In the initial state, under the action of the drive motor 6, the radius stroke formed by a set of clamping rollers 11 is at its maximum. Then, the hub brake disc 3 to be processed is placed on the fixed frame 1. After the hub brake disc 3 is placed, the air pump 20 pre-fills a certain amount of gas into the interior of each buffer capsule. Then, under the action of the drive motor 6, the drive seat 2 moves fully downward. When the monitoring data of the air pressure probe 5 reaches the threshold, the drive motor 6 stops working. When it is necessary to switch the processing position of the hub brake disc 3, the rotary motor 4 drives the hub brake disc 3 to rotate at a set angle.

[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A processing and fixing device for a hub motor mounting surface, comprising a fixing frame (1), characterized in that: It also includes a transmission module and a drive seat (2). The peripheral side of the transmission module is connected to the drive seat (2). A set of clamping modules arranged in a circular array are slidably connected to the inner wall of the fixed frame (1). A hub brake disc (3) is clamped to the surface of the fixed frame (1) through a set of clamping modules. The bottom end of each clamping module is hinged to the drive seat (2). A set of driven modules arranged in a circular array are also installed on the inner wall of the fixed frame (1). A rotary motor (4) is fixedly installed at the bottom end of one of the driven modules. The output shaft end of the rotary motor (4) is connected to a set of driven modules and a set of clamping modules through a belt. A pressure measuring mechanism is installed inside the fixed frame (1). The bottom end of each clamping module is connected to the pressure measuring mechanism. A pressure probe (5) is installed inside the pressure measuring mechanism.

2. The processing and fixing equipment for the mounting surface of a hub motor according to claim 1, characterized in that: The transmission module includes a transmission motor (6) and a vertically arranged transmission screw (7). The top surface of the transmission motor (6) is fixedly connected to the fixed frame (1), the output shaft end of the transmission motor (6) is fixedly connected to the transmission screw (7), and the peripheral side of the transmission screw (7) is connected to the drive seat (2).

3. The processing and fixing equipment for the mounting surface of a hub motor according to claim 1, characterized in that: A set of clamping modules and a set of driven modules are arranged in pairs at intervals inside the fixing frame (1).

4. The processing and fixing equipment for the mounting surface of a hub motor according to claim 1, characterized in that: The clamping module includes a clamping seat (8), the peripheral side of the clamping seat (8) is slidably connected to the fixing frame (1), the bottom surface of the clamping seat (8) is hinged to a connecting rod (9), the other end of the connecting rod (9) is hinged to the drive seat (2), the inner wall of the clamping seat (8) is rotatably connected to a vertically arranged transmission shaft tube (10), the peripheral side of the transmission shaft tube (10) is connected to a belt drive, the top end of the transmission shaft tube (10) is fixedly connected to a clamping roller (11), the peripheral side of the clamping roller (11) is wrapped with a buffer ring (12), the bottom end of the transmission shaft tube (10) is rotatably connected to a flexible hose (13), the other end of the flexible hose (13) is fixedly connected to a pressure measuring mechanism.

5. The processing and fixing equipment for the mounting surface of a hub motor according to claim 4, characterized in that: The clamping roller (11) is a hollow cylindrical structure with closed ends, and the peripheral side of the clamping roller (11) is fixedly provided with a vent hole (14) communicating with the buffer ring (12).

6. The machining and fixing equipment for the mounting surface of a hub motor according to claim 1, characterized in that: The driven module includes a bracket (15), the top surface of which is fixedly connected to a fixed frame (1), a guide rod (16) is fixedly installed on the inner wall of the bracket (15), a driven seat (17) is slidably connected to the inner wall of the bracket (15) through the guide rod (16), a linkage wheel (18) is rotatably connected to the inner wall of the driven seat (17), the peripheral side of the linkage wheel (18) is connected to a belt drive, one surface of the rotary motor (4) is fixedly connected to the driven seat (17) at the corresponding position, the output shaft end of the rotary motor (4) is fixedly connected to the linkage wheel (18) at the driven seat (17), and a compression spring (19) that cooperates with the driven seat (17) is sleeved on the peripheral side of the guide rod (16).

7. The processing and fixing equipment for the mounting surface of a hub motor according to claim 4, characterized in that: The fixed frame (1) has a guide groove inside, corresponding to the position of each clamp (8), which cooperates with the clamp (8).

8. The machining and fixing equipment for the mounting surface of a hub motor according to claim 1, characterized in that: The pressure measuring mechanism includes an air pump (20) and an air distribution ring pipe (21). One surface of the air distribution ring pipe (21) and the air pump (20) are fixedly connected to the fixing frame (1). The port of the air pump (20) is fixedly connected to the air distribution ring pipe (21). The peripheral side of the air distribution ring pipe (21) is fixedly connected to the hose (13). The air pressure probe (5) is installed inside the air distribution ring pipe (21).

Citation Information

Patent Citations

  • Clamping device applied to disc brake disc production

    CN211841684U

  • Disc brake machining device convenient to fix

    CN216577449U