Device for cutting membrane electrode through rolling cutter

Abstract

The utility model relates to a rolling cutter cutting membrane electrode device which comprises a power driving mechanism, a back roller mechanism, a cutting hob mechanism and a pressing mechanism, the power driving mechanism is used for providing overall driving power, a driving gear on a driving roller of the power driving mechanism is meshed with a back roller gear on a cutting back roller of the back roller mechanism, and the back roller mechanism is used for driving the cutting hob mechanism to rotate. A back roller gear of the back roller mechanism is meshed with a cutting roller gear on a cutting roller of the cutting hob mechanism and drives the cutting roller of the cutting hob mechanism to rotate, and a pressing bearing installed on a pressing roller of the pressing mechanism is used for pressing the cutting roller and providing cutting pressure for the cutting roller. A membrane electrode to be cut enters from the space between the cutting roller and the cutting back roller, and a cutter of the cutting roller and the roller surface of the cutting back roller finish rolling cutting action under the pressure provided by the pressing bearing; the membrane electrode cutting device can achieve efficient cutting of the membrane electrode, is stable in quality and adjustable in cutting speed, improves production efficiency, and solves the problem of low cutting efficiency of the membrane electrode.

Description

[Technical Field]

[0001] This utility model relates to the field of hydrogen energy membrane electrode manufacturing, specifically a rolling cutter for cutting membrane electrodes. [Background Technology]

[0002] Currently, hydrogen energy membrane electrode cutting primarily employs die-cutting. This method involves manually fixing the die to the lower platform of a rocker arm press, then placing the raw material onto the die according to process requirements. A POM (Polymer Oxide Material) plate is then pressed on top of the material (this plate is a consumable part; it will leave cutting marks during the cutting process, and must be replaced if the marks become too dense). Finally, the upper rocker arm is moved above the POM plate, the start button is pressed down, and the die-cutting is complete. This die-cutting method for membrane electrodes has the following main drawbacks:

[0003] (1) The cutting method of the membrane electrode die cutting is complicated, with many cutting tools and complex cutting steps;

[0004] (2) Alignment is difficult, the alignment and cutting of the membrane electrode and the die takes a long time and the production efficiency is low;

[0005] (3) The quality of products cut by die-cutting is greatly affected by the product placement position, the pressure of the rocker arm, and the number of times the die-cutting is performed, which can easily lead to product quality accidents.

[0006] (4) High production cost, POM board is a vulnerable part with short replacement cycle and large loss;

[0007] Therefore, this cutting method is inefficient and cannot guarantee consistent product quality. Based on the above, providing a more scientific, efficient, and consistent cutting device would be of great significance. [Utility Model Content]

[0008] The purpose of this invention is to address the aforementioned shortcomings by providing a rolling cutter device for cutting membrane electrodes with high efficiency and stable quality. The cutting speed is adjustable, which improves production efficiency and solves the problem of low cutting efficiency of membrane electrodes.

[0009] To achieve the above objectives, a rolling cutter is designed to cut film electrodes, comprising a power drive mechanism, a back roller mechanism, a cutting roller mechanism, and a pressing mechanism. The power drive mechanism, back roller mechanism, cutting roller mechanism, and pressing mechanism are arranged sequentially from bottom to top. The power drive mechanism provides the overall driving power. The drive gear 8 on the drive roller 5 of the power drive mechanism meshes with the back roller gear 9 on the cutting back roller 10 of the back roller mechanism, driving the cutting back roller 10 of the back roller mechanism to rotate. The back roller gear 9 of the back roller mechanism meshes with the cutting roller gear 15 on the cutting roller 16 of the cutting roller mechanism, and drives the cutting roller 16 of the cutting roller mechanism to rotate. The pressure bearing 19 installed on the pressure roller 20 of the pressure mechanism is used to press the cutting roller 16 and provide cutting pressure to the cutting roller 16. The membrane electrode 22 to be cut enters between the cutting roller 16 and the cutting back roller 10. The cutting roller 16 cutter and the roller surface of the cutting back roller 10 complete the rolling cutting action under the pressure provided by the pressure bearing 19.

[0010] Furthermore, the power drive mechanism includes a drive motor 6, a drive roller 5, and a drive gear 8. The drive gear 8 is mounted on the drive roller 5. Both ends of the drive roller 5 are equipped with drive bearing seats 4. The drive bearing seats 4 are respectively installed in the mounting slots of the right vertical plate 2 and the left vertical plate 3. The left end of the drive roller 5 is connected to the drive motor 6 through a coupling 7. The drive motor 6 is mounted on a motor mounting plate 23, and the motor mounting plate 23 is fixed on the machine base plate 1.

[0011] Furthermore, the back roller mechanism includes a back roller gear 9 and a cutting back roller 10. The back roller gear 9 is mounted on the cutting back roller 10. Sliding bearing seats 11 are installed at both ends of the cutting back roller 10. The sliding bearing seats 11 are respectively installed in the mounting grooves of the right vertical plate 2 and the left vertical plate 3. The drive gear 8 meshes with the back roller gear 9. The drive motor 6 drives the drive roller 5 and the cutting back roller 10 to rotate simultaneously.

[0012] Furthermore, the cutting roller mechanism includes a cutting roller gear 15 and a cutting roller 16. The cutting roller gear 15 is mounted on the cutting roller 16. A left fine-tuning bearing seat 13 is mounted on the left side end of the cutting roller 16, and a right fine-tuning bearing seat 14 is mounted on the right side end of the cutting roller 16. The left fine-tuning bearing seat 13 and the right fine-tuning bearing seat 14 are respectively installed in the mounting grooves of the left vertical plate 3 and the right vertical plate 2. The back roller gear 9 meshes with the cutting roller gear 15, thereby driving the cutting roller 16 and the cutting back roller 10 to rotate simultaneously.

[0013] Furthermore, a fine-tuning screw 12 is installed on the left fine-tuning bearing seat 13, and the left and right positions of the cutting roller 16 are adjusted by the fine-tuning screw 12 to correct the cutting offset error.

[0014] Furthermore, the clamping mechanism includes a clamping bearing 19 and a clamping roller 20. The clamping bearing 19 is installed on the left and right sides of the clamping roller 20. Bearing retaining rings 18 are installed on both sides of the clamping bearing 19. Sliding bearing seats 11-2 are installed at both ends of the clamping roller 20. A clamping slider 17 is provided above the sliding bearing seats 11-2. The sliding bearing seats 11-2 and the clamping slider 17 are both installed in the mounting grooves of the right vertical plate 2 and the left vertical plate 3. A clamping plate 21 is fixed on both the right vertical plate 2 and the left vertical plate 3. A fine adjustment screw 12-2 is screwed into the clamping plate 21. By adjusting the fine adjustment screw 12-2, the clamping bearing 19 clamps the cutting roller 16, thereby providing cutting pressure to the cutting roller 16.

[0015] Compared with existing technologies, this invention provides a high-efficiency and stable-quality roller cutting device for membrane electrodes. A drive motor drives a drive roller, whose gear meshes with a cutting back roller gear, driving the cutting back roller. The cutting back roller gear meshes with a cutting roller gear, driving the cutting roller. An uppermost pressure roller applies pressure to the cutting roller and the cutting back roller. The product enters between the cutting roller and the cutting back roller, and as they rotate, the roller cutter performs the final rolling cutting operation. The cutting speed is adjustable, improving production efficiency and solving the problem of low cutting efficiency. Furthermore, the cutting roller has a left-right adjustment mechanism, allowing for flexible size correction. The cutting blade is an engraving blade, ensuring high cutting accuracy and stable cutting quality. In addition, this device is applicable to different types of product cutting schemes, offering strong versatility, high-efficiency cutting, and stable quality, making it worthy of widespread application. [Image Description]

[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0017] Figure 2 This is a front structural diagram of the present invention;

[0018] Figure 3 This is a side view of the structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the fabrication process of the membrane electrode of this utility model;

[0020] In the diagram: 1. Machine base plate; 2. Right vertical plate; 3. Left vertical plate; 4. Drive bearing housing; 5. Drive roller; 6. Drive motor; 7. Coupling; 8. Drive gear; 9. Back roller gear; 10. Cutting back roller; 11. Sliding bearing housing; 11-2. Sliding bearing housing two; 12. Fine-tuning screw; 12-2. Fine-tuning screw two; 13. Left fine-tuning bearing housing; 14. Right fine-tuning bearing housing; 15. Cutting roller gear; 16. Cutting roller; 17. Pressing slider; 18. Bearing retaining ring; 19. Pressing bearing; 20. Pressing roller; 21. Pressing plate; 22. Membrane electrode; 23. Motor mounting plate. [Detailed Implementation]

[0021] As attached Figure 1 To be continued Figure 3 As shown, this utility model relates to a high-efficiency, high-quality roller cutting device for membrane electrodes, specifically a roller cutting device for cutting membrane electrodes, comprising a power drive mechanism, a back roller mechanism, a cutting roller mechanism, and a pressing mechanism. The power drive mechanism, back roller mechanism, cutting roller mechanism, and pressing mechanism are arranged sequentially from bottom to top. The power drive mechanism provides the overall driving power. The drive gear 8 on the drive roller 5 of the power drive mechanism meshes with the back roller gear 9 on the cutting back roller 10 of the back roller mechanism, driving the back roller machine... The cutting back roller 10 of the mechanism rotates, and the back roller gear 9 of the back roller mechanism meshes with the cutting roller gear 15 on the cutting roller 16 of the cutting roller mechanism, thereby driving the cutting roller 16 of the cutting roller mechanism to rotate. The pressure bearing 19 installed on the pressure roller 20 of the pressure mechanism is used to press the cutting roller 16 and provide cutting pressure to the cutting roller 16. The membrane electrode 22 to be cut enters between the cutting roller 16 and the cutting back roller 10. The cutting roller 16 cutter and the roller surface of the cutting back roller 10 are subjected to the pressure provided by the pressure bearing 19 to complete the rolling cutting action.

[0022] The power drive mechanism includes a drive motor 6, a drive roller 5, and a drive gear 8. The drive gear 8 is mounted on the drive roller 5. Both ends of the drive roller 5 are equipped with drive bearing seats 4. The drive bearing seats 4 are respectively installed in the mounting slots of the right vertical plate 2 and the left vertical plate 3. The left end of the drive roller 5 is connected to the drive motor 6 through a coupling 7. The drive motor 6 is mounted on a motor mounting plate 23, and the motor mounting plate 23 is fixed on the machine base plate 1.

[0023] The back roller mechanism includes a back roller gear 9 and a cutting back roller 10. The back roller gear 9 is mounted on the cutting back roller 10. Sliding bearing seats 11 are installed at both ends of the cutting back roller 10. The sliding bearing seats 11 are respectively installed in the mounting slots of the right vertical plate 2 and the left vertical plate 3. The drive gear 8 meshes with the back roller gear 9. The drive motor 6 drives the drive roller 5 and the cutting back roller 10 to rotate simultaneously.

[0024] The cutting roller mechanism includes a cutting roller gear 15 and a cutting roller 16. The cutting roller gear 15 is mounted on the cutting roller 16. A left fine-tuning bearing seat 13 is mounted on the left side of the cutting roller 16, and a right fine-tuning bearing seat 14 is mounted on the right side of the cutting roller 16. The left fine-tuning bearing seat 13 and the right fine-tuning bearing seat 14 are respectively installed in the mounting slots of the left vertical plate 3 and the right vertical plate 2. The back roller gear 9 meshes with the cutting roller gear 15, thereby driving the cutting roller 16 and the cutting back roller 10 to rotate simultaneously. A fine-tuning screw 12 is installed on the left fine-tuning bearing seat 13, and the left and right positions of the cutting roller 16 are adjusted by the fine-tuning screw 12 to correct the cutting offset error.

[0025] The clamping mechanism includes a clamping bearing 19 and a clamping roller 20. The clamping bearing 19 is installed on the left and right sides of the clamping roller 20. Bearing retaining rings 18 are installed on both sides of the clamping bearing 19. Sliding bearing seats 11-2 are installed at both ends of the clamping roller 20. A clamping slider 17 is provided above the sliding bearing seats 11-2. The sliding bearing seats 11-2 and the clamping slider 17 are both installed in the mounting grooves of the right vertical plate 2 and the left vertical plate 3. A clamping plate 21 is fixed on both the right vertical plate 2 and the left vertical plate 3. A fine adjustment screw 12-2 is screwed into the clamping plate 21. By adjusting the fine adjustment screw 12-2, the clamping bearing 19 clamps the cutting roller 16, thereby providing cutting pressure to the cutting roller 16.

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0027] The rolling cutter for cutting membrane electrodes of this utility model mainly includes: a drive motor mechanism for overall rotation; a drive roller mechanism for providing inter-roller transmission and balance; a cutting back roller mechanism for providing the cutting end face; a rolling cutting roller mechanism and a cutting roller mechanism with adjustable left and right positions; a back pressure roller mechanism for providing cutting pressure; a fine-tuning screw and slider mechanism for adjusting the cutting pressure; and a cutting platform for cutting the membrane electrodes.

[0028] The functions of each part are as follows: the main structure is composed of the machine base plate 1, the right vertical plate 2, and the left vertical plate 3, which provides the main structural components for mounting accessories; the drive unit consists of the drive motor 6, the motor mounting plate 23, the coupling 7, two drive bearing seats 4, and the drive roller 5, which provides the overall driving power for the device; the two sliding bearing seats 11 and the cutting back roller 10 form the cutting back roller unit, which mainly provides the function of lowering the cutting die; the left fine-tuning bearing seat 13, the micro... The adjusting screw 12, the right fine-tuning bearing seat 14, and the cutting roller 16 form a rotary cutting unit, which provides the function of cutting the upper die; two sliding bearing seats 11-2, four bearing fixing rings 18, two clamping bearings 19, and clamping roller 20 form a clamping roller unit, which provides the overall cutting pressure function; two fine-tuning screws 12-2, two clamping plates 21, and two clamping sliders 17 form a cutting clamping mechanism, which provides the overall cutting pressure adjustment function; the material to be cut is the membrane electrode 22.

[0029] The working process of this utility model is as follows:

[0030] (1) Main structure:

[0031] First, the right vertical plate 2 and the left vertical plate 3 are installed on the machine base plate 1 to form the main frame structure;

[0032] (2) Description of the power drive system and its functions:

[0033] The drive gear 8 is mounted on the drive roller 5. Drive bearing seats 4 are mounted on both ends of the drive roller 5. The drive bearing seats 4 are installed in the mounting slots of the right vertical plate 2 and the left vertical plate 3. The coupling is connected to the left end of the drive roller 5. The drive motor 6 is connected to the coupling. The drive motor 6 is mounted on the motor mounting plate 23. The motor mounting plate 23 is fixed on the machine base plate 1. These components form a drive unit, which provides the overall drive power to the device to complete the cutting action.

[0034] (3) Description of the back roller lower die mechanism and its function:

[0035] The back roller gear 9 is installed on the cutting back roller 10. Sliding bearing seats 11 are installed at both ends of the cutting back roller 10. The sliding bearing seats 11 are installed in the mounting slots of the right vertical plate 2 and the left vertical plate 3. The drive gear 8 meshes with the back roller gear 9. At this time, the drive motor 6 can make the drive roller 5 and the cutting back roller 10 rotate simultaneously, which plays the role of driving and lowering the die.

[0036] (4) Description of the upper die-cutting mechanism and function of the cutting roller:

[0037] The cutting roller gear 15 is mounted on the cutting roller 16. A left fine-adjustment bearing seat 13 is mounted on the left side of the cutting roller 16, and a fine-adjustment screw 12 is inserted into the left fine-adjustment bearing seat 13. A right fine-adjustment bearing seat 14 is mounted on the right side of the cutting roller 16. The left fine-adjustment bearing seat 13 and the right fine-adjustment bearing seat 14 are inserted into the mounting slots of the right vertical plate 2 and the left vertical plate 3. The back roller gear 9 meshes with the cutting roller gear 15. At this time, the drive motor 6 can make the drive roller 5, the cutting back roller 10, and the cutting roller 16 rotate simultaneously. When the cutter of the rotary cutting blade deviates from its left or right position, the fine-adjustment screw 12 can be adjusted to adjust the left or right position of the cutting roller 16 and correct the cutting deviation error. This mechanism serves as the upper die for rotary cutting.

[0038] (5) Description of the overall clamping and cutting roller pressure mechanism and its function:

[0039] Four bearing retaining rings 18 and two clamping bearings 19 are installed on the clamping roller 20. Sliding bearing seats 11-2 are installed at both ends of the clamping roller 20 and are inserted into the mounting slots of the right vertical plate 2 and the left vertical plate 3. Two clamping sliders 17 are inserted into the mounting slots of the right vertical plate 2 and the left vertical plate 3. Fine adjustment screws 12-2 are screwed into the clamping plate 21, which is fixed on the right vertical plate 2 and the left vertical plate 3. At this time, adjusting the fine adjustment screws 12-2 can make the clamping bearings 19 clamp the cutting roller 16 and provide cutting pressure to the cutting roller 16.

[0040] (6) Description of the trimming function:

[0041] The drive motor 6 starts, driving the drive roller 5, the cutting back roller 10 and the cutting roller 16, and the pressure roller 20 to rotate simultaneously; the membrane electrode 22 rotates according to the speed and position required by the process. Figure 4 The arrow indicates that the cutting roller 16 is tangent to the cutting back roller 10. The cutting blade of the cutting roller 16 and the roller surface of the cutting back roller 10 are subjected to pressure provided by the pressure bearing 19 to complete the cutting action. The cut membrane electrode 22 is peeled off and enters the next process.

[0042] The above steps complete the cutting of the entire membrane electrode.

[0043] The contents not described in detail in this specification are existing technologies known to those skilled in the art. The standard parts used can be purchased from the market, and the irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the circuit connection adopts conventional connection methods in the existing technology, which will not be described in detail here.

[0044] This utility model is not limited to the above-described embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of this utility model shall be considered equivalent substitutions and shall be included within the protection scope of this utility model.

Claims

1. A device for cutting film electrodes with a rolling cutter, characterized in that: The device includes a power drive mechanism, a back roller mechanism, a cutting roller mechanism, and a pressing mechanism, arranged sequentially from bottom to top. The power drive mechanism provides overall driving power. The drive gear (8) on the drive roller (5) of the power drive mechanism meshes with the back roller gear (9) on the cutting back roller (10) of the back roller mechanism, driving the cutting back roller (10) of the back roller mechanism to rotate. The back roller gear (9) of the back roller mechanism meshes with the cutting roller mechanism. The cutting roller gear (15) on the cutting roller (16) meshes and drives the cutting roller (16) of the cutting roller mechanism to rotate. The pressure bearing (19) installed on the pressure roller (20) of the pressure mechanism is used to press the cutting roller (16) and provide cutting pressure to the cutting roller (16). The membrane electrode (22) to be cut enters between the cutting roller (16) and the cutting back roller (10). The cutting blade of the cutting roller (16) and the roller surface of the cutting back roller (10) are subjected to the pressure provided by the pressure bearing (19) to complete the rolling cutting action.

2. The rolling cutter for cutting film electrodes as described in claim 1, characterized in that: The power drive mechanism includes a drive motor (6), a drive roller (5), and a drive gear (8). The drive gear (8) is mounted on the drive roller (5). Both ends of the drive roller (5) are equipped with drive bearing seats (4). The drive bearing seats (4) are respectively installed in the mounting slots of the right vertical plate (2) and the left vertical plate (3). The left end of the drive roller (5) is connected to the drive motor (6) through a coupling (7). The drive motor (6) is mounted on a motor mounting plate (23). The motor mounting plate (23) is fixed on the machine base plate (1).

3. The rolling cutter for cutting film electrodes as described in claim 2, characterized in that: The back roller mechanism includes a back roller gear (9) and a cutting back roller (10). The back roller gear (9) is mounted on the cutting back roller (10). Sliding bearing seats (11) are installed at both ends of the cutting back roller (10). The sliding bearing seats (11) are respectively installed in the mounting slots of the right vertical plate (2) and the left vertical plate (3). The drive gear (8) meshes with the back roller gear (9). The drive motor (6) drives the drive roller (5) and the cutting back roller (10) to rotate simultaneously.

4. The rolling cutter for cutting film electrodes as described in claim 3, characterized in that: The cutting roller mechanism includes a cutting roller gear (15) and a cutting roller (16). The cutting roller gear (15) is mounted on the cutting roller (16). A left fine-tuning bearing seat (13) is mounted on the left side of the cutting roller (16), and a right fine-tuning bearing seat (14) is mounted on the right side of the cutting roller (16). The left fine-tuning bearing seat (13) and the right fine-tuning bearing seat (14) are respectively installed in the mounting grooves of the left vertical plate (3) and the right vertical plate (2). The back roller gear (9) meshes with the cutting roller gear (15), thereby driving the cutting roller (16) and the cutting back roller (10) to rotate simultaneously.

5. The rolling cutter for cutting film electrodes as described in claim 4, characterized in that: The left fine-adjustment bearing seat (13) is fitted with a fine-adjustment screw (12), and the left and right positions of the cutting roller (16) are adjusted by the fine-adjustment screw (12) to correct the cutting offset error.

6. The rolling cutter for cutting film electrodes as described in claim 4, characterized in that: The clamping mechanism includes a clamping bearing (19) and a clamping roller (20). The clamping bearing (19) is installed on the left and right sides of the clamping roller (20). A bearing retaining ring (18) is installed on both sides of the clamping bearing (19). A sliding bearing seat (11-2) is installed at both ends of the clamping roller (20). A clamping slider (17) is provided above the sliding bearing seat (11-2). The sliding bearing seat (11-2) and the clamping slider (17) are both installed in the mounting grooves of the right vertical plate (2) and the left vertical plate (3). A clamping plate (21) is fixed on both the right vertical plate (2) and the left vertical plate (3). A fine adjustment screw (12-2) is screwed into the clamping plate (21). By adjusting the fine adjustment screw (12-2), the clamping bearing (19) clamps the cutting roller (16) and thus provides cutting pressure to the cutting roller (16).

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