Raw material preparation device

By designing a mixing and feeding mechanism, the uniform addition and crushing of raw materials were achieved, solving the problems of difficult mixing and particle influence in the existing technology, and improving the preparation efficiency and quality of roadbed phosphogypsum.

CN223493566UActive Publication Date: 2025-10-31ANHUI SANJIAN ENG +1
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Patent Information

Application Number
CN202422737878.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-31
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing material preparation equipment is difficult to mix when a large amount of raw materials are added at once, which prolongs the mixing time. In addition, the calcined gypsum particles are difficult to crush, which affects the preparation efficiency and quality of roadbed phosphogypsum.

Method used

A raw material preparation device was designed, including a stirring mechanism and a feeding mechanism. The raw materials are added evenly through a vibrating plate and a screen, stirred by a scraper and a stirring roller, and crushed by a crushing roller, ensuring that the raw materials are fine and added in proportion.

Benefits of technology

It improves mixing efficiency and quality, ensures the efficiency and quality of roadbed phosphogypsum preparation, reduces mixing difficulty, and guarantees the uniformity and fineness of raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of gypsum preparation devices, and discloses a raw material preparation device which comprises a stirring mechanism, a feeding mechanism is arranged at the upper end of the stirring mechanism, the stirring mechanism comprises a stirring frame, a vibrating plate and two scrapers, stirring rollers are rotationally arranged on the two sides of the stirring frame in a sleeving mode, and the two scrapers are arranged on the vibrating plate. A discharging door is slidably arranged close to the lower end of the stirring frame, vibration motors are fixedly arranged close to the upper end of the front end and the rear end of the inner surface of the stirring frame, a supporting plate is fixedly arranged close to the middle position of the lower end of the inner surface of the stirring frame, and a plurality of springs are fixedly arranged at the upper end of the supporting plate; vertical plates are fixedly arranged at the positions, close to the two sides, of the upper end of the supporting plate, horizontal sliding rods are fixedly arranged at the positions, close to the two sides, of the upper end of the vibration plate, and the feeding mechanism comprises a storage frame, a middle frame and a series connection rod. According to the device disclosed by the utility model, raw materials can be pulverized in advance, and the stirring efficiency and the stirring quality are greatly improved as the materials are added and stirred at the same time.
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Description

Technical Field

[0001] This utility model relates to the field of gypsum preparation equipment, and more particularly to a raw material preparation equipment. Background Technology

[0002] Gypsum specifically refers to a mineral belonging to the monoclinic crystal system. Its main component is calcium sulfate hydrate. It is favored as a widely used industrial and building material. Phosphogypsum is a solid waste produced in the wet phosphoric acid process, which contains unreacted phosphorus. Roadbed phosphogypsum is a new type of roadbed material with phosphogypsum as the main raw material. It is made by calcining phosphogypsum and mixing it evenly with materials such as gravel and special building adhesive powder. This process requires the use of professional material preparation equipment.

[0003] In current material preparation equipment, all raw materials are usually added into the device at once and mixed directly using a stirring rod. However, when all raw materials are poured in, the amount of raw materials in the device often becomes quite large. This may make it more difficult for the stirring rod to mix a large amount of raw materials at once, and may also prolong the mixing time, thereby reducing the preparation efficiency and quality of roadbed phosphogypsum. In addition, the calcined gypsum may still contain large particles, which are often difficult to crush during the mixing process. This may have an adverse effect on the mixing results, and thus may affect the overall quality of roadbed phosphogypsum.

[0004] Therefore, those skilled in the art have provided a raw material preparation apparatus to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a raw material preparation device. This device can pre-crush raw materials and simultaneously add and stir, greatly improving stirring efficiency and quality.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A raw material preparation device includes a stirring mechanism, and a feeding mechanism is provided at the upper end of the stirring mechanism;

[0008] The mixing mechanism includes a mixing frame, a vibrating plate, and two scrapers. Mixing rollers are rotatably mounted on both sides of the mixing frame. A discharge gate is slidably mounted near the lower end of the mixing frame. Vibrating motors are fixedly mounted on the front and rear ends near the upper end of the inner surface of the mixing frame. A support plate is fixedly mounted on the inner surface of the mixing frame near the middle of the lower end. Multiple springs are fixedly mounted on the upper end of the support plate. Vertical plates are fixedly mounted on the upper end of the support plate near both sides. V-shaped grooves are opened on the side surfaces of the two vertical plates. A screen is fixedly mounted in the middle of the vibrating plate. Horizontal sliding rods are fixedly mounted on the upper end of the vibrating plate near both sides. L-shaped rods are fixedly mounted on the lower ends of the two scrapers near both sides.

[0009] The feeding mechanism includes a storage frame, a middle frame, and a connecting rod. The storage frame has a slidable feeding gate near its lower end. A turning roller is rotatably fitted on the inner surface of the storage frame. Multiple slots are opened near the front and rear ends of the upper end of the storage frame. Multiple partition plates are fitted on the body of the connecting rod. Two rolling rollers are rotatably fitted on the inner surface of the middle frame.

[0010] Furthermore, a No. 1 motor is fixedly connected to the front end of the stirring roller, and the No. 1 motor is fixedly installed at the front end of the stirring frame. Both scrapers are located above the screen, and the two ends of the two scrapers are slidably sleeved on the two horizontal sliding rods respectively.

[0011] Furthermore, the vibrating plate is slidably disposed in the stirring frame, the vibrating plate is located between two vertical plates, the vibrating plate is located at the lower end of two vibration motors, and the lower end of the vibrating plate is fixedly connected to the upper end of multiple springs.

[0012] Furthermore, the opposite ends of each of the four L-shaped rods are slidably fitted into two V-shaped grooves, and the four L-shaped rods are slidably fitted into the vibrating plate near the sides.

[0013] Furthermore, the intermediate frame is fixedly disposed at the upper end of the mixing frame, and the storage frame is fixedly disposed at the upper end of the intermediate frame.

[0014] Furthermore, a No. 3 motor is fixedly connected to one side of the turning roller, and the No. 3 motor is fixedly installed on the outer surface of the storage frame. The turning roller is located below the feeding gate.

[0015] Furthermore, the two ends of the connecting rod are slidably sleeved in the front and rear ends of the storage frame near the upper end, and the front and rear ends of the multiple partition plates are slidably sleeved in the front and rear ends of the connecting rod, and the front and rear ends of the multiple partition plates are respectively snapped into multiple slots.

[0016] Furthermore, the two rolling rollers are meshed and connected, and a second motor is fixedly connected to one side of each of the two rolling rollers. Both second motors are fixedly installed on the outer surface of the middle frame.

[0017] This utility model has the following beneficial effects:

[0018] 1. This utility model proposes a raw material preparation device, which includes a stirring mechanism. During use, the vibrating plate and the screen play important roles. A vibrating motor is installed above the vibrating plate, and a spring is installed below it. This ensures the up-and-down vibration of the vibrating plate and reduces the interference of vibration on the stirring frame. Under the action of vibration, the screen can evenly sieve the raw materials into the lower part. At the same time, the L-shaped rod can reciprocate along the V-shaped chute, thereby driving the scraper to reciprocate along the screen direction, evenly spreading the raw materials on the screen and ensuring the screening rate. This allows for the slow and even addition of various raw materials while simultaneously turning and stirring, reducing the difficulty of stirring and thus ensuring the preparation efficiency and quality of roadbed phosphogypsum.

[0019] 2. This utility model proposes a raw material preparation device, which includes a feeding mechanism. During use, the partition plate can move horizontally along the connecting rod and its position can be adjusted according to the actual ratio of the raw materials. The slot can fix the position of the partition plate. This design allows for direct ratioing of raw materials, greatly simplifying the feeding process. At the same time, the storage box can guide the raw materials to the middle position of the two rolling rollers for effective rolling and crushing. This ensures the fineness of the raw material particles, which facilitates subsequent mixing operations and guarantees the quality of the roadbed phosphogypsum. Attached Figure Description

[0020] Figure 1 This is an axonometric view of the present invention;

[0021] Figure 2 This is a cross-sectional axonometric view of the storage frame in this utility model;

[0022] Figure 3 This is a schematic diagram of the axial side of the rolling roller in this utility model;

[0023] Figure 4 This is a cross-sectional axonometric view of the stirring mechanism in this utility model;

[0024] Figure 5 This is a partial axial cross-sectional view of the vibration plate in this utility model.

[0025] Legend:

[0026] 1. Mixing mechanism; 2. Feeding mechanism; 101. Mixing frame; 102. Mixing roller; 103. Discharge gate; 104. Vibration motor; 105. Support plate; 106. Vertical plate; 107. V-shaped chute; 108. Spring; 109. Vibrating plate; 110. Screen; 111. Horizontal slide bar; 112. Scraper; 113. L-shaped bar; 201. Storage frame; 202. Feed gate; 203. Tilting roller; 204. Divider plate; 205. Connecting rod; 206. Slot; 207. Intermediate frame; 208. Compactor roller. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Reference Figure 1 One embodiment of this utility model is a raw material preparation device, including a stirring mechanism 1, and a feeding mechanism 2 is provided at the upper end of the stirring mechanism 1.

[0029] Specifically, the mixing mechanism 1 can mix various raw materials and, in conjunction with the feeding mechanism 2, slowly pours the raw materials into the bottom of the mixing frame 101 through the screen 110. Adding materials while mixing can improve the efficiency and quality of mixing. The feeding mechanism 2 can crush and filter the raw materials to ensure the quality of the roadbed phosphogypsum and can also roughly control the proportion of raw materials, making it convenient to operate.

[0030] Reference Figure 4 , Figure 5 The mixing mechanism 1 includes a mixing frame 101, a vibrating plate 109, and two scrapers 112. Mixing rollers 102 are rotatably sleeved on both sides of the mixing frame 101. A discharge gate 103 is slidably arranged near the lower end of the mixing frame 101. Vibrating motors 104 are fixedly arranged at the front and rear ends near the upper end of the inner surface of the mixing frame 101. A support plate 105 is fixedly arranged at the middle position near the lower end of the inner surface of the mixing frame 101. Multiple springs 108 are fixedly arranged at the upper end of the support plate 105. Vertical plates 106 are fixedly arranged near both sides of the upper end of the support plate 105. V-shaped grooves 107 are opened on the side surfaces of the two vertical plates 106. A screen 110 is fixedly sleeved in the middle of the vibrating plate 109. Horizontal sliding rods 111 are fixedly arranged near both sides of the upper end of the vibrating plate 109. L-shaped rods 113 are fixedly arranged near the lower ends of the two scrapers 112.

[0031] A first motor is fixedly connected to the front end of the stirring roller 102. The first motor is fixedly installed at the front end of the stirring frame 101. Two scrapers 112 are located above the screen 110. The two ends of the two scrapers 112 are slidably sleeved on the two horizontal slide rods 111 respectively. The vibrating plate 109 is slidably installed in the stirring frame 101. The vibrating plate 109 is located between two vertical plates 106. The vibrating plate 109 is located at the lower end of two vibrating motors 104. The lower end of the vibrating plate 109 is fixedly connected to the upper end of multiple springs 108. The four L-shaped rods 113 are slidably sleeved in two V-shaped grooves 107 at opposite ends. The four L-shaped rods 113 are slidably sleeved in the vibrating plate 109 near the sides.

[0032] Specifically, the mixing frame 101 is the main mixing area. The bottom of the mixing frame 101 is shaped like a lower center and higher sides, allowing the raw materials to gather in the middle under gravity, facilitating the rotation and mixing of the mixing rollers 102. During use, the mixing frame 101 can be placed on the collecting device. The discharge gate 103 is electrically controlled; its retraction allows the mixed roadbed phosphogypsum to enter the collecting device. The vibration motor 104 is located at the top of the vibrating plate 109 and can drive... The vibrating plate 109 vibrates up and down. Under the action of the spring 108, the vibrating plate 109 can vibrate up and down repeatedly, which facilitates the slow falling of the raw material from the screen 110. The scraper 112 can slide horizontally along the horizontal slide bar 111 to scrape the raw material powder from the middle to both sides. One end of the L-shaped rod 113 is sleeved in the V-shaped slide groove 107. When the L-shaped rod 113 moves up and down with the vibrating plate 109, it moves horizontally along the V-shaped slide groove 107, thereby driving the scraper 112 to slide.

[0033] Reference Figure 2 , Figure 3 The feeding mechanism 2 includes a storage frame 201, an intermediate frame 207 and a connecting rod 205. The storage frame 201 is slidably provided with a feeding gate 202 near the lower end. The inner surface of the storage frame 201 is rotatably fitted with a turning roller 203. The upper end of the storage frame 201 is provided with multiple slots 206 near the front and rear ends. The connecting rod 205 is fitted with multiple partition plates 204. The inner surface of the intermediate frame 207 is rotatably fitted with two rolling rollers 208.

[0034] The middle frame 207 is fixedly installed at the upper end of the mixing frame 101, the storage frame 201 is fixedly installed at the upper end of the middle frame 207, a No. 3 motor is fixedly connected to one side of the turning roller 203, the No. 3 motor is fixedly installed on the outer surface of the storage frame 201, the turning roller 203 is located below the feed gate 202, the two ends of the connecting rod 205 are respectively slidably sleeved in the front and rear ends of the storage frame 201 near the upper end, the front and rear ends of multiple partition plates 204 are respectively slidably sleeved in the front and rear ends of the connecting rod 205, the front and rear ends of multiple partition plates 204 are respectively snapped into multiple slots 206, two rolling rollers 208 are meshed and connected, a No. 2 motor is fixedly connected to one side of each of the two rolling rollers 208, and both No. 2 motors are fixedly installed on the outer surface of the middle frame 207;

[0035] Specifically, the storage frame 201 can temporarily store raw materials according to the proportion. The storage frame 201 is funnel-shaped. The feed gate 202 is electrically controlled and located inside the storage frame 201 near the lower end, controlling the entry of raw materials into the device. The turning roller 203 is located at the lower end of the feed gate 202 to prevent the raw materials from clogging at the lower end of the storage frame 201. The connecting rod 205 is divided into front and rear parts, which are U-shaped and slide on the front and rear ends of the partition plate 204 respectively. The partition plate 204 can slide horizontally along the connecting rod 205. Multiple partition plates 204 can divide the storage frame 201 into multiple areas. The movement of the partition plate 204 can change the size of each area to ensure that the size ratio of each area is the same as the proportion of the raw materials, ensuring that multiple raw materials are distributed according to the proportion. The slot 206 can fix the position of the partition plate 204. The crushing roller 208 can crush and pulverize the raw materials, especially the calcined gypsum in the raw materials, to ensure that the gypsum blocks are turned into gypsum powder, thereby ensuring the quality of the roadbed phosphogypsum after mixing.

[0036] Working principle: When the user uses the device, first place the device on the top of the collection device, move the connecting rod 205 upward to move the partition plate 204 out of the slot 206, move the position of the partition plate 204 according to the ratio of various raw materials, the partition plate 204 can slide horizontally along the connecting rod 205, after moving to the appropriate position, move the connecting rod 205 downward to the lowest position, the partition plate 204 is engaged in the corresponding slot 206, dividing the storage frame 201 into a specific size area, and then place various raw materials in the corresponding area of ​​the storage frame 201, open the feed door 202 and start the turning roller 203 at the same time, the raw materials enter the middle frame 207 from the storage frame 201 through the feed door 202. When the raw materials fall between the two crushing rollers 208, the two crushing rollers 208 turn in opposite directions, which can crush the raw materials in the middle. The crushed raw materials then enter the mixing frame 101.

[0037] When the raw material enters the mixing frame 101, it first falls onto the screen 110. The vibration motor 104 is then activated. Under the combined action of the vibration motor 104 and the spring 108, the vibrating plate 109 vibrates continuously up and down. As the vibrating plate 109 moves downwards, the L-shaped rod 113 also moves downwards. Restricted by the V-shaped groove 107, the L-shaped rod 113 moves horizontally while moving downwards, thereby driving the horizontal sliding rod 111 to move horizontally. The two horizontal sliding rods 111 move from both sides towards the middle. Conversely, when the vibrating plate 109 moves upwards... During the process, the two horizontal sliding rods 111 move from the middle to both sides in a cycle, which can move the raw material in the middle to both sides. At the same time, the vibrating plate 109 vibrates up and down, and the raw material powder falls down through the screen 110 and then falls onto the inner bottom surface of the mixing frame 101. The powder on both sides slides along the inclined bottom surface to the middle. The mixing roller 102 is started, which can continuously turn and stir the raw material powder. After it is evenly stirred, the discharge door 103 is opened, and the roadbed phosphogypsum enters the collection device from the discharge port, completing the preparation of the roadbed phosphogypsum.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A raw material preparation device, comprising a stirring mechanism (1), characterized in that: The upper end of the stirring mechanism (1) is provided with a feeding mechanism (2); The stirring mechanism (1) includes a stirring frame (101), a vibrating plate (109), and two scrapers (112). Stirring rollers (102) are rotatably mounted on both sides of the stirring frame (101). A discharge gate (103) is slidably disposed near the lower end of the stirring frame (101). Vibrating motors (104) are fixedly mounted on the front and rear ends near the upper end of the inner surface of the stirring frame (101). A support plate (105) is fixedly disposed on the inner surface of the stirring frame (101) near the middle of the lower end. (105) Multiple springs (108) are fixedly installed at the upper end. Vertical plates (106) are fixedly installed at the upper end of the support plate (105) near both sides. V-shaped grooves (107) are opened on the side surfaces of the two vertical plates (106). A screen (110) is fixedly sleeved in the middle of the vibrating plate (109). Horizontal sliding rods (111) are fixedly installed at the upper end of the vibrating plate (109) near both sides. L-shaped rods (113) are fixedly installed at the lower ends of the two scrapers (112) near both sides. The feeding mechanism (2) includes a storage frame (201), an intermediate frame (207) and a connecting rod (205). The storage frame (201) has a slidable feed gate (202) near its lower end. The inner surface of the storage frame (201) is fitted with a turning roller (203). The upper end of the storage frame (201) is provided with multiple slots (206) near both the front and rear ends. The connecting rod (205) is fitted with multiple partition plates (204). The inner surface of the intermediate frame (207) is fitted with two rolling rollers (208).

2. The raw material preparation device according to claim 1, characterized in that: The front end of the stirring roller (102) is fixedly connected to a No. 1 motor, which is fixedly installed at the front end of the stirring frame (101). The two scrapers (112) are located above the screen (110), and the two ends of the two scrapers (112) are respectively slidably sleeved on the two horizontal slide rods (111).

3. The raw material preparation device according to claim 1, characterized in that: The vibrating plate (109) is slidably disposed in the stirring frame (101). The vibrating plate (109) is located between two vertical plates (106). The vibrating plate (109) is located at the lower end of two vibration motors (104). The lower end of the vibrating plate (109) is fixedly connected to the upper end of multiple springs (108).

4. The raw material preparation device according to claim 1, characterized in that: The four L-shaped rods (113) are each slidably sleeved in two V-shaped grooves (107) at opposite ends, and are respectively slidably sleeved in the vibrating plate (109) near the sides.

5. The raw material preparation device according to claim 1, characterized in that: The intermediate frame (207) is fixedly installed at the upper end of the stirring frame (101), and the storage frame (201) is fixedly installed at the upper end of the intermediate frame (207).

6. The raw material preparation device according to claim 1, characterized in that: A No. 3 motor is fixedly connected to one side of the turning roller (203). The No. 3 motor is fixedly installed on the outer surface of the storage frame (201). The turning roller (203) is located below the feed gate (202).

7. The raw material preparation device according to claim 1, characterized in that: The two ends of the connecting rod (205) are respectively slidably sleeved in the front and rear ends of the storage frame (201) near the upper end. The front and rear ends of the multiple partition plates (204) are respectively slidably sleeved in the front and rear ends of the connecting rod (205). The front and rear ends of the multiple partition plates (204) are respectively snapped into multiple slots (206).

8. The raw material preparation device according to claim 1, characterized in that: The two rolling rollers (208) are meshed and connected, and a second motor is fixedly connected to one side of each of the two rolling rollers (208). The two second motors are fixedly installed on the outer surface of the middle frame (207).