Wire take-up device for metal wires

By designing an adjustable-length and easily detachable take-up device, the problems of complex structure and fixed length of take-up rollers in existing take-up machines are solved, improving take-up efficiency and yield, and avoiding wear and loosening of metal wires.

CN223495839UActive Publication Date: 2025-10-31ZHANGJIAGANG QI RUIDE MASCH MFG CO LTD
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Patent Information

Application Number
CN202422986089.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-31
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing take-up machine has a complex structure, which makes it easy for problems to occur during the take-up process, affecting efficiency. In addition, the length of the take-up roller is fixed and cannot be adjusted, which can easily cause the wire to become loose or too tight, and can easily wear down the metal wire.

Method used

A take-up device is designed, comprising a base, support feet, a motor, a rotating rod, a take-up mechanism, a disassembly mechanism, and a moving mechanism. Through the cooperation of the threaded rod and the insert plate, the length of the take-up roller can be adjusted and it can be easily disassembled, ensuring that the metal wire is neatly wound and reducing wear.

Benefits of technology

It enables convenient disassembly and length adjustment of the take-up roller, improves take-up efficiency, ensures neat winding of metal wire, avoids loosening and wear, and improves yield and aesthetics.

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Abstract

The utility model relates to the technical field of cable processing, in particular to a metal wire take-up device which comprises a base, and a supporting plate is installed on the upper side of the base. A motor I is mounted on the left side of the supporting plate; a rotating rod is mounted on the right side of the motor I; a take-up mechanism is mounted on the right side of the rotating rod; a threaded rod is mounted in the take-up mechanism; a dismounting mechanism is arranged on the take-up mechanism; a moving mechanism is mounted on the front side of the take-up mechanism; according to the metal wire take-up device, when a taken-up metal wire needs to be taken down, firstly, the threaded sleeve is screwed into the second mounting plate, then the moving block is pulled upwards to drive the inserting rod to move upwards, then the threaded sleeve can be screwed out of the threaded rod, the second take-up roller can be detached, the wound metal wire can be taken down, manual material taking is not needed, and the working efficiency is improved. The operation is simple.
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Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, specifically to a wire take-up device for metal wires. Background Technology

[0002] After multiple processing steps, the metal wire is transformed into fine wire, which is then collected by a winding machine. However, existing winding machines have a complex structure and cumbersome winding process, which can easily lead to problems during winding, causing the winding process to stop, affecting winding efficiency, and hindering the smooth progress of the winding operation.

[0003] Chinese patent discloses a metal wire take-up device (authorization announcement number CN 211071320U). This patented technology can be used to take up metal wire. 1. The take-up structure is simple. The screw can drive the guide platform to slide down, so that the metal wire can be automatically and neatly arranged and wound on the take-up wheel. This ensures that the metal wire can be neatly and stably stored on the take-up drum, and that the metal wire is stably wound around the finished metal coil of each layer. This reduces problems such as confusion and crossing of the metal wire during winding, which not only improves the yield of the winding product, but also ensures that the take-up drum is neatly wound after take-up. However, the length of the take-up rollers in this device is fixed. When winding the metal wire, the length of the take-up rollers cannot be adjusted according to the required winding width. This can easily cause the wire to become loose or too tight during winding. In addition, knotting on the outer wall of the take-up roller can easily cause wear to the metal wire, resulting in loose and messy take-up.

[0004] Therefore, those skilled in the art have provided a wire take-up device to solve the problems mentioned in the background art. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a metal wire take-up device, including a base, four support feet installed at the bottom of the base, distributed around the bottom of the base; anti-slip pads are provided at the bottom of the support feet, the number of anti-slip pads being the same as the number of support feet; a sliding groove is opened on the upper side of the base; a support plate is installed on the upper side of the base; a motor is installed on the left side of the support plate; a rotating rod is installed on the right side of the motor; a take-up mechanism is installed on the right side of the rotating rod; a threaded rod is installed inside the take-up mechanism; a disassembly mechanism is provided on the take-up mechanism; and a moving mechanism is installed on the front side of the take-up mechanism.

[0006] Preferably, the take-up mechanism includes a mounting plate 1 with a recessed hole; the mounting plate 1 is fixedly mounted on the right end of the rotating rod; a take-up roller 1 is mounted on the right side of the mounting plate 1; the take-up roller 1 has a take-up groove; a slot is opened on the take-up roller 1; a take-up roller 2 is mounted on the right side of the take-up roller 1; a mounting plate 2 is movably mounted on the right side of the take-up roller 2; an insert plate is mounted on the slot, and the insert plate can move left and right on the slot.

[0007] Preferably, the right side wall of the second mounting plate has a movable groove; the movable groove has two symmetrical grooves.

[0008] Preferably, the second mounting plate passes through the threaded rod; a threaded sleeve is installed between the threaded rod and the second mounting plate.

[0009] Preferably, the threaded sleeve has threads, which can be installed between the threaded rod and the second mounting plate to fix the second mounting plate; the threaded sleeve has insertion holes on the upper and lower sides.

[0010] Preferably, the disassembly mechanism includes a movable block embedded in a movable groove; one end of the movable block is fitted with a spring, and the other end of the spring is fixed in the movable groove; a plug rod is installed on the lower side of the movable block, and the other end of the plug rod is inserted into the insertion hole of the threaded sleeve; when the wound metal wire needs to be removed, first screw the threaded sleeve into the second mounting plate, then pull the movable block upward to move the plug rod upward, and then the threaded sleeve can be unscrewed from the threaded rod, thereby disassembling the second take-up roller, and the wound metal wire can be removed without manual material handling, which is simple and convenient; when installation is required, first install the second take-up roller by fitting the second take-up roller onto the threaded rod, then screw the threaded sleeve into the threaded rod, and then release the movable block. Under the elastic compression of the spring, the two plug rods are pushed inward to block the rotation of the second mounting plate, thereby fixing the second take-up roller.

[0011] Preferably, the moving mechanism includes a second motor; a lead screw is installed on the right side of the second motor; a slider is threaded through the lead screw; the slider is installed in a groove in the base; a support column is installed on the upper side of the slider; a fixing block is installed on the upper side of the support column; a wire hole is provided inside the fixing block; a pressure plate is installed on the top of the wire hole; and a pressure rod is installed on the top of the pressure plate.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. This utility model provides a metal wire take-up device. When the metal wire needs to be removed after take-up, first screw the threaded sleeve into the mounting plate two, then pull the moving block upward to drive the insert rod upward. Then the threaded sleeve can be unscrewed from the threaded rod, and the take-up roller two can be disassembled to remove the wound metal wire. No manual material handling is required, which is simple and convenient. When installation is required, first install the take-up roller two by fitting it onto the threaded rod, then screw the threaded sleeve into the threaded rod. Then, release the moving block, and under the elastic compression of the spring, push the two insert rods inward to block the rotation of the mounting plate two, thereby fixing the take-up roller two.

[0014] 2. In this utility model, when the moving mechanism is in use, the metal wire is passed through the threading hole, the pressure rod moves downward, the pressure plate moves downward, the second motor is started, the lead screw moves, the lead screw drives the slider to move left and right, the cooperation of the fixed block and the take-up groove makes the metal wire neatly arranged on the outer wall of the take-up roller, so as to increase the friction when the take-up roller winds and the neatness when sorting the wire, and prevent the cable from slipping on the drum; if there is any remaining tail wire and it is not necessary to disassemble the metal wire, it can be wound into a loop and placed into the recess of the first mounting plate to prevent the metal wire from loosening later.

[0015] 3. In this utility model, the take-up mechanism, when in use, drives the rotating rod to rotate by starting motor one. When the rotating rod rotates, it drives take-up roller one and take-up roller two to rotate. During rotation, the metal wire is wound into the take-up groove, which can prevent the metal wire from becoming tangled, thus completing the task of taking up the metal wire. The right end of the insert plate is equipped with mounting plate two. By rotating the threaded rod and take-up roller two, the distance between the two take-up rollers is increased. When the threaded rod is reversed, take-up roller two can move closer to take-up roller one, shortening the length between take-up roller one and take-up roller two, which makes it convenient to adjust according to different winding width requirements when winding the wire. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a metal wire take-up device provided in an embodiment of this application;

[0017] Figure 2 An overall explosion occurred in a wire take-up device provided in this application embodiment. Figure 1 ;

[0018] Figure 3 An overall explosion occurred in a wire take-up device provided in this application embodiment. Figure 1 ;

[0019] Figure 4 This is a front sectional view of the take-up roller 2 in a metal wire take-up device provided in an embodiment of this application;

[0020] Figure 5 This application provides a wire take-up device for a metal wire. Figure 4 An enlarged structural diagram of point A.

[0021] In the diagram: 1. Base; 2. Support foot; 3. Support plate; 4. Motor 1; 41. Rotating rod; 5. Mounting plate 1; 51. Take-up roller 1; 52. Take-up groove; 53. Slot; 6. Spring; 61. Moving block; 62. Insert rod; 7. Mounting plate 2; 71. Take-up roller 2; 72. Insert plate; 73. Moving groove; 8. Threaded rod; 9. Threaded sleeve; 91. Insertion hole; 10. Motor 2; 11. Lead screw; 12. Slider; 13. Fixing block; 14. Pressure rod; 15. Pressure plate. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.

[0023] Example

[0024] Please see Figures 1-5 This embodiment provides a metal wire take-up device, including a base 1. Four support feet 2 are installed at the bottom of the base 1, distributed around the bottom of the base 1. Each support foot 2 is equipped with an anti-slip pad, the number of which is the same as the number of support feet 2. The anti-slip pad increases the friction between the support feet 2 and the ground, preventing tipping and increasing safety and stability. A sliding groove is formed on the upper side of the base 1. A support plate 3 is installed on the upper side of the base 1. A motor 4 is installed on the left side of the support plate 3. A rotating rod 41 is installed on the right side of the motor 41. A take-up mechanism is installed on the right side of the rotating rod 41, which performs the initial task of taking up the metal wire. A threaded rod 8 is installed inside the take-up mechanism. A disassembly mechanism is provided on the take-up mechanism to facilitate the removal of the wound metal wire. A moving mechanism is installed on the front side of the take-up mechanism to increase the friction during winding and the neatness of the wire during winding, preventing the cable from slipping on the drum.

[0025] The take-up mechanism includes a mounting plate 5 with recessed holes; the mounting plate 5 is fixedly mounted on the right end of the rotating rod 41; a take-up roller 51 is mounted on the right side of the mounting plate 5; the take-up roller 51 has a take-up groove 52; a slot 53 is opened on the take-up roller 51; a take-up roller 71 is mounted on the right side of the take-up roller 51; a mounting plate 7 is movably mounted on the right side of the take-up roller 71; an insert plate 72 is mounted on the slot 53, and the insert plate 72 can move left and right on the slot 53; when in use, the take-up mechanism is driven to rotate the rotating rod 41 by starting the motor 4. When the rotating rod 41 rotates, it drives the take-up roller 51 and the take-up roller 71 to rotate. During rotation, the metal wire is wound into the take-up groove 52, which can prevent the metal wire from becoming tangled, thus completing the task of taking the metal wire in. The right end of the insert plate 72 is equipped with the mounting plate 7. By rotating the threaded rod 8, the distance between the two take-up rollers 71 is increased. When the threaded rod 8 is reversed, the take-up roller 71 can move closer to the take-up roller 51, shortening the length between the take-up roller 51 and the take-up roller 71, so that the wire can be adjusted according to the needs of different winding widths when winding.

[0026] The right side wall of the second mounting plate 7 has a movable groove 73; the movable groove 73 has two symmetrical grooves; the second mounting plate 7 passes through the threaded rod 8; a threaded sleeve 9 is installed between the threaded rod 8 and the second mounting plate 7; the threaded sleeve 9 has threads, and the threaded sleeve 9 can be installed between the threaded rod 8 and the second mounting plate 7 through the threads, thereby fixing the second mounting plate 7; the upper and lower sides of the threaded sleeve 9 have insertion holes 91.

[0027] The disassembly mechanism includes a movable block 61, which is embedded in a movable groove 73; a spring 6 is installed at one end of the movable block 61, and the other end of the spring 6 is fixed in the movable groove 73; a plug rod 62 is installed on the lower side of the movable block 61, and the other end of the plug rod 62 is inserted into the insertion hole 91 of the threaded sleeve 9; when the metal wire needs to be removed after winding, first screw the threaded sleeve 9 into the mounting plate 7, then pull the movable block 61 upwards to move the plug rod 62 upwards. Then, the threaded sleeve 9 can be unscrewed from the threaded rod 8, and the take-up roller 2 71 can be disassembled to remove the wound metal wire. No manual material handling is required, which is simple and convenient. When installation is required, first install the take-up roller 2 71 by fitting it onto the threaded rod 8, and then screw the threaded sleeve 9 onto the threaded rod 8. Then, release the moving block 61 and, under the elastic compression of the spring 6, push the two insert rods 62 to move inward, blocking the rotation of the mounting plate 2 7 and thus fixing the take-up roller 2 71.

[0028] The moving mechanism includes a second motor 10; a lead screw 11 is mounted on the right side of the second motor 10; a slider 12 is threaded through the lead screw 11; the slider 12 is installed in a groove in the base 1; a support column is mounted on the upper side of the slider 12; a fixing block 13 is mounted on the upper side of the support column; a wire-passing hole is provided inside the fixing block 13; a pressure plate 15 is mounted on the top of the wire-passing hole; a pressure rod 14 is mounted on the top of the pressure plate 15; when in use, the moving mechanism passes a metal wire through the wire-passing hole and moves towards... The pressure bar 14 moves downward, the pressure plate 15 moves downward, the start motor 10 drives the lead screw 11 to move, the lead screw 11 drives the slider 12 to move left and right, the cooperation of the fixed block 13 and the take-up groove 52 makes the metal wire neatly arranged on the outer wall of the take-up roller, so as to increase the friction when the take-up roller is winding and the neatness when sorting the wire, and prevent the cable from slipping on the drum; if there is any remaining tail wire and it is not necessary to disassemble the metal wire, it can be rolled into a loop and put into the recess of the mounting plate 5 to prevent the metal wire from loosening later.

[0029] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A wire take-up device for metal wire, comprising a base (1), wherein four support feet (2) are mounted on the bottom of the base (1) and distributed around the bottom of the base (1); the bottom of each support foot (2) is provided with an anti-slip pad, the number of anti-slip pads being the same as the number of support feet (2); characterized in that: The upper side of the base (1) has a sliding groove; a support plate (3) is installed on the upper side of the base (1); a motor (4) is installed on the left side of the support plate (3); a rotating rod (41) is installed on the right side of the motor (4); a winding mechanism is installed on the right side of the rotating rod (41); a threaded rod (8) is installed inside the winding mechanism; a disassembly mechanism is provided on the winding mechanism; a moving mechanism is installed on the front side of the winding mechanism.

2. The wire take-up device according to claim 1, characterized in that, The take-up mechanism includes a mounting plate (5) with recessed holes; the mounting plate (5) is fixedly mounted on the right end of the rotating rod (41); a take-up roller (51) is mounted on the right side of the mounting plate (5); a take-up groove (52) is provided on the take-up roller (51); a slot (53) is opened on the take-up roller (51); a take-up roller (71) is mounted on the right side of the take-up roller (51); a mounting plate (7) is movably mounted on the right side of the take-up roller (71); and an insert plate (72) is mounted on the slot (53).

3. The wire take-up device according to claim 2, characterized in that, The right side wall of the mounting plate 2 (7) has a moving groove (73); the moving groove (73) has two symmetrical grooves; the mounting plate 2 (7) passes through the threaded rod (8).

4. The wire take-up device according to claim 1, characterized in that, A threaded sleeve (9) is installed between the threaded rod (8) and the mounting plate (7); the threaded sleeve (9) is provided with threads; and the threaded sleeve (9) is provided with insertion holes (91) on the upper and lower sides.

5. A wire take-up device according to claim 1, characterized in that, The disassembly mechanism includes a movable block (61) which is embedded in a movable groove (73); a spring (6) is installed at one end of the movable block (61), and the other end of the spring (6) is fixed in the movable groove (73); a plug rod (62) is installed on the lower side of the movable block (61), and the other end of the plug rod (62) is inserted into the insertion hole (91) of the threaded sleeve (9).

6. The wire take-up device according to claim 1, characterized in that, The moving mechanism includes a second motor (10); a lead screw (11) is installed on the right side of the second motor (10); a slider (12) is mounted on the lead screw (11); the slider (12) is installed in the groove of the base (1); a support column is installed on the upper side of the slider (12); a fixing block (13) is installed on the upper side of the support column; a wire hole is provided inside the fixing block (13); a pressure plate (15) is installed on the top of the wire hole; and a pressure rod (14) is installed on the top of the pressure plate (15).

Citation Information

Patent Citations

  • Metal wire take-up device

    CN211071320U