Resolution gas compressor
By adopting an integrated body with a built-in crankcase structure in the compressor and adding reinforcing ribs to the housing, and by splitting the middle body into independent units and adding anchor bolts, the problem of insufficient rigidity of the existing compressor crankcase has been solved, and stable operation of the equipment has been achieved.
Patent Information
- Application Number
- CN202422791402.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing compressor crankcase has a butt joint structure, which is not rigid enough and has poor resistance to deformation, resulting in large vibrations and easy displacement and cracking. In addition, the middle body and the crankcase are integral castings without anchor bolts for fixation, which makes the vibration problem serious.
The engine body adopts an integrated crankcase structure, with added reinforcing ribs for the crankcase and the middle body is split into independent units. Anchor bolts are added accordingly, and tie rods are installed at the middle body slide positions, increasing the number of anchor bolts and improving the closeness and stability of the crankcase in contact with the ground.
It enhances the strength and stability of the crankcase, reduces equipment vibration, and ensures operational stability and resistance to deformation.
Smart Images

Figure CN223498090U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of compressor technology, and in particular to a desorbed gas compressor. Background Technology
[0002] A compressor is a driven fluid machine that raises low-pressure gas to high-pressure gas; it is the heart of a refrigeration system. It draws in low-temperature, low-pressure refrigerant gas through the suction pipe, compresses it using a piston driven by a motor, and then discharges high-temperature, high-pressure refrigerant gas through the discharge pipe, providing power for the refrigeration cycle.
[0003] Existing compressor crankcases are butt-joint structure crankcases, meaning the compressor crankcase is composed of three crankcases bolted together. Each crankcase and the central body are an integral structure, and the coaxiality of the six main shaft holes is ensured by CNC machining. This results in insufficient rigidity and poor resistance to deformation under heavy loads. The butt-joint crankcases are prone to displacement during operation, and cracks may appear at the stress points of the crankcases. The central body and crankcases are integral castings without anchor bolts, causing large vibrations when the crankcase is started, thus causing a series of problems. To address these issues, we propose the gas desorption compressor. Utility Model Content
[0004] The main purpose of this utility model is to provide a desorbed gas compressor. By replacing the existing compressor body, which is assembled by fastening three crankcases together with bolts, with an integrated body body containing an internal crankcase structure, and by changing the internal structure of the crankcase and adding reinforcing ribs to the body, the strength of the crankcase is improved. In addition, the existing one-piece molded middle body of the crankcase is disassembled into independent middle bodies for assembly in this utility model. Three tie rods are added above and below the slide of the middle body. Anchor bolts are added to the six independent parts of the middle body, for a total of twenty-four anchor bolts. This makes the contact between the crankcase and the ground foundation closer and more solid, and the equipment operates more stably, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] The gas compressor includes a front cover, a main body, support beam A, a bearing cover, a bearing, a top cover, support beam B, and a middle body. Three crankcases are housed within the main body. A front cover and an oil cover are mounted at each end of the main body, and an oil pipe is installed along the length of the main body between the front cover and the oil cover. Support beam A is located within the main body behind the front cover and the oil cover, and support beam B is located within the main body between support beams A. A middle body is mounted on the top of the main body. The top cover and the body cover are equipped with a breathing device mechanism. Six sets of body parts are symmetrically installed on both sides of the body near the crankcase. Three ribs with tie rods are symmetrically arranged in the slide of the body. A tie rod is installed in the body below the breathing device mechanism. Anchor bolts are installed below the body. A bearing is installed in the crankcase near the inside of the body through a bearing cover. A crankcase crossbeam is provided at the bottom of the crankcase near the inside of the body.
[0007] Furthermore, four sets of anchor bolts are installed below the central body;
[0008] By adopting the above technical solution, a total of anchor bolts were added to the six independent parts of the central body, making the central body and crankcase more closely and firmly in contact with the ground, thus ensuring more stable equipment operation.
[0009] Furthermore, the fuselage body is provided with box-shaped reinforcing ribs inside;
[0010] By adopting the above technical solution, the crankcase inside the fuselage body is strengthened by adding reinforcing ribs to improve the strength of the crankcase and enhance the load-bearing capacity of the crankcase and the middle body.
[0011] Furthermore, the multiple independent covers of the fuselage top cover are bolted to the top opening of the fuselage body, and the cover of the fuselage top cover is provided with a cover hole for passing through the tube seat below the respirator mechanism, and the tube seat of the respirator mechanism communicates downward with the fuselage body.
[0012] By adopting the above technical solution, the fuselage top cover is locked to the top of the fuselage body with bolts to seal it, while the breathing apparatus mechanism passes through the cover of the fuselage top cover and communicates with the fuselage body.
[0013] Furthermore, the outer seat plate of the respirator mechanism is locked to the top cover of the body with bolts;
[0014] By adopting the above technical solution, the outer seat plate of the respirator mechanism can be bolted to the outside of the top cover of the body for support.
[0015] Furthermore, the main body of the engine has bearings symmetrically installed in the three sets of crankcase grooves through six sets of bearing covers.
[0016] By adopting the above technical solution, the machine body can install multiple sets of bearings for the installation of the compressor main shaft by fitting six sets of bearing covers in the shaft grooves of its three sets of crankcases.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] This utility model replaces the existing compressor body, which is assembled by fastening three crankcases together with bolts, with an integrated body body that has an internal crankcase structure. Furthermore, the change in the internal structure of the crankcase, combined with the addition of reinforcing ribs to the housing, improves the strength of the crankcase.
[0019] Furthermore, the existing one-piece crankcase body is disassembled into independent bodies for assembly in this utility model. Three tie rods are provided above and below the slide of the body. Anchor bolts are added to the six independent parts of the body (four anchor bolts for each body), for a total of twenty-four anchor bolts. This makes the crankcase more closely and firmly connected to the ground foundation, and the equipment operates more stably. Attached Figure Description
[0020] Figure 1 This is a top view structural diagram of the analytical gas compressor of this utility model.
[0021] Figure 2 This is a top view of the body of the analytical gas compressor of this utility model.
[0022] Figure 3 This is a side sectional view of the body of the analytical gas compressor of this utility model.
[0023] Figure 4 This is a cross-sectional view of the body of the analytical gas compressor of this utility model.
[0024] Figure 5 This is a cross-sectional view of the desorption gas compressor of this utility model.
[0025] In the diagram: 1. Front cover of fuselage; 2. Fuselage body; 3. Support beam A; 4. Bearing cover; 5. Bearing; 6. Top cover of fuselage; 7. Support beam B; 8. Breather mechanism; 9. Oil pipe; 10. Oil cap; 11. Middle body; 12. Anchor bolts; 13. Tie rod; 14. Tie rod; 15. Crankcase crossbeam. Detailed Implementation
[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] like Figure 1-5As shown, the gas compressor includes a front cover 1, a main body 2, a support beam A3, a bearing cover 4, a bearing 5, a top cover 6, a support beam B7, and a middle body 11. The main body 2 contains three crankcases. The front cover 1 and oil cap 10 are respectively installed at both ends of the main body 2. An oil pipe 9 is installed along the length of the main body 2 between the front cover 1 and the oil cap 10. A support beam A3 is installed in the main body 2 behind the front cover 1 and the oil cap 10. A support beam B7 is installed in the main body 2 between the support beams A3. The top of the main body 2 is equipped with... The fuselage top cover 6 is installed, and a respirator mechanism 8 is installed between the fuselage top cover 6 and the fuselage body 2. Six sets of middle bodies 11 are symmetrically installed on both sides of the fuselage body 2 near the crankcase wall. Three ribs 13 are symmetrically arranged in the slide of the middle body 11. A tie rod 14 is installed in the fuselage body 2 below the respirator mechanism 8. Anchor bolts 12 are installed below the middle body 11. A bearing 5 is installed in the crankcase of the fuselage body 2 near its own internal crankcase through a bearing cover 4. A crankcase crossbeam 15 is provided at the bottom of the crankcase of the fuselage body 2.
[0028] Four sets of anchor bolts 12 are installed below the middle body 11;
[0029] By adopting the above technical solution, a total of 24 anchor bolts 15 were added to the six independent parts of the middle body 11, making the middle body 11 and the crankcase more closely and firmly in contact with the ground, thus ensuring more stable equipment operation.
[0030] The fuselage body 2 is provided with box-shaped reinforcing ribs inside;
[0031] By adopting the above technical solution, the crankcase inside the fuselage body 2 is strengthened by adding reinforcing ribs to improve the strength of the crankcase and enhance the load-bearing capacity of the crankcase and the middle body 11.
[0032] The multiple independent covers of the top cover 6 are bolted to the top opening of the body 2, and the top cover 6 has a cover hole for passing through the tube seat below the respirator mechanism 8. The tube seat of the respirator mechanism 8 is connected downward to the body 2.
[0033] By adopting the above technical solution, the fuselage top cover 6 is locked to the top of the fuselage body 2 by bolts, and the respirator mechanism 8 passes through the cover of the fuselage top cover 6 and communicates with the fuselage body 2.
[0034] The outer seat plate of the tube seat of the respirator mechanism 8 is locked to the top cover 6 of the body by bolts;
[0035] By adopting the above technical solution, the outer seat plate of the respirator mechanism 8 can be locked to the outside of the top cover 6 of the body with bolts to obtain support.
[0036] Among them, the main body 2 of the engine body 5 is symmetrically installed in the three sets of housing grooves of its crankcase through six sets of cover bodies of bearing cover 4;
[0037] By adopting the above technical solution, the main body 2 can install multiple sets of bearings 5 for the installation of the compressor main shaft by fitting six sets of bearing covers 4 in the shaft grooves of its three sets of crankcases.
[0038] It should be noted that this utility model is a gas desorption compressor. By replacing the existing compressor body, which is assembled by fastening three crankcases with bolts, with an integrated body body 2 that has an internal crankcase structure, and by changing the internal structure of the crankcase and adding reinforcing ribs to the body, the strength of the crankcase is improved. In order to enhance the load-bearing capacity of the crankcase and the middle body 11, three additional crankcase crossbeams 15 are added between the two rows of dynamic balances to further reduce the problem of large body vibration.
[0039] In this invention, the existing crankcase, which is formed as a single piece, is disassembled into independent middle bodies 11 for assembly. Three tie rods 13 are installed above and below the slide rails of each middle body 11. Anchor bolts 12 are added to each of the six independent middle bodies (four anchor bolts 12 per middle body), for a total of twenty-four additional anchor bolts 12. This results in a closer and more secure contact between the crankcase and the ground foundation, leading to more stable equipment operation. Furthermore, the longer oil pipes 9, combined with independent oil circuits, provide service to the crankcase. The crankcase is installed at the machine body 2, which is made of high-quality gray cast iron. Made of cast iron, the upper part is an open cabinet frame structure. The body body 2 above the opening is equipped with a body top cover 6 for assembly. The opening is used for installing and removing the crankshaft and connecting rod. There are six beams consisting of support beam A3 and support beam B7 at the opening, which are interference fit with the body and are fastened with six long tie rods 14 by bolt structure to enhance the rigidity of the body body 2. Six main shaft bearings 5 can be arranged inside the body body 2. The bearing cover 4 is supported by double-layer plate wall and presses the bearing cover 4 into the shaft groove of the body. The operation of the crankcase is still similar to the existing crankcase operation mode.
[0040] It should be noted that this utility model is a desorption gas compressor. All components in this utility model are known to those skilled in the art, and their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A gas desorption compressor, characterized in that: The fuselage includes a front cover (1), a fuselage body (2), a support beam A (3), a bearing cover (4), a bearing (5), a top cover (6), a support beam B (7), and a middle body (11). The fuselage body (2) contains three sets of crankcases. The front cover (1) and oil cap (10) are respectively installed at both ends of the fuselage body (2). An oil pipe (9) is installed along the length of the fuselage body (2) between the front cover (1) and the oil cap (10). A support beam A (3) is installed in the fuselage body (2) behind the front cover (1) and the oil cap (10). A support beam B (7) is installed in the fuselage body (2) between the support beams A (3). 2) The top of the fuselage is equipped with a fuselage top cover (6), and a respirator mechanism (8) is installed between the fuselage top cover (6) and the fuselage body (2). Six sets of the middle body (11) are installed on both sides of the fuselage body (2). Three ribs of tie rods (13) are symmetrically arranged in the slide of the middle body (11). A tie rod (14) is installed in the fuselage body (2) below the respirator mechanism (8). Anchor bolts (12) are installed below the middle body (11). A bearing (5) is installed in the housing of the fuselage body (2) near its own internal crankcase through a bearing cover (4). A crankcase crossbeam (15) is provided at the bottom of the housing of the fuselage body (2) near its own crankcase.
2. The desorbed gas compressor according to claim 1, characterized in that: Four sets of anchor bolts (12) are installed below the middle body (11).
3. The desorbed gas compressor according to claim 1, characterized in that: The fuselage body (2) is equipped with box-shaped reinforcing ribs inside.
4. The desorbed gas compressor according to claim 1, characterized in that: The multiple independent covers of the fuselage top cover (6) are bolted to the top opening of the fuselage body (2), and the cover of the fuselage top cover (6) is provided with a cover hole for passing through the tube seat below the respirator mechanism (8), and the tube seat of the respirator mechanism (8) is connected downward to the fuselage body (2).
5. The desorbed gas compressor according to claim 1, characterized in that: The outer seat plate of the respirator mechanism (8) is locked to the top cover (6) of the body by bolts.
6. The desorbed gas compressor according to claim 1, characterized in that: The main body (2) has bearings (5) installed symmetrically through six sets of covers (4) at the three sets of housing grooves of its crankcase.