Stabilizing roller with high stability

By designing and installing components, buffer components, and adjustment components on the stabilizing roller, the problems of vibration and impact during processing are solved, achieving stability and flexibility in position adjustment, and improving stability and precise control during processing.

CN223498427UActive Publication Date: 2025-10-31JIANGSU HUAYE TECH
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Patent Information

Application Number
CN202520101727.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-10-31
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Stabilizing rollers are susceptible to vibration and impact during processing and cannot be precisely positioned according to actual needs.

Method used

A stabilizing roller is designed, comprising an installation component, a buffer component, an adjustment component, and an auxiliary component. The buffer component absorbs vibration and impact forces, the adjustment component enables fine-tuning of the position, the installation component improves stability, and the auxiliary component provides position adjustment functionality.

Benefits of technology

The buffering effect of the stabilizing roller is enhanced, the stability of the installation and the flexibility of position adjustment are improved, and efficient transmission and precise control are achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stabilizing roller with strong stability, which comprises a stabilizing roller body, two ends of the stabilizing roller body are provided with mounting components, the inner wall of each mounting component is provided with a buffer component, one side of each mounting component is provided with an auxiliary component, and an adjusting component is arranged above each auxiliary component. According to the stabilizing roller, external vibration and impact force can be effectively absorbed, the stabilizing roller and the surrounding structure of the stabilizing roller are protected against damage, the buffering effect is enhanced, meanwhile, the influence on other assemblies is reduced, meanwhile, an auxiliary assembly arranged on the adjusting assembly provides a fine adjustment function in the vertical direction, the use flexibility is improved, and the service life of the stabilizing roller is prolonged. The position change of the adjusting column can be accurately controlled, the response speed and the positioning precision of the system are improved, efficient transmission is achieved, meanwhile, the adjusting assembly arranged on the mounting assembly can conduct fine adjustment on the stabilizing roller in the left-right direction, accurate control over the position can be achieved, and meanwhile stability in the adjusting process is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of stabilizing roller technology, specifically to a stabilizing roller with high stability. Background Technology

[0002] A stabilizing roller is a mechanical component used to ensure that materials maintain stable and linear motion during processing. Stabilizing rollers are widely used in industries such as papermaking, printing, plastic film manufacturing, and textiles, thanks to the combined effects of precise design, high-quality material selection, and refined manufacturing processes.

[0003] However, in actual use, stabilizing rollers are easily affected by vibrations and impacts generated during the processing, which can affect their use. In addition, the position of stabilizing rollers cannot be precisely adjusted according to actual needs during actual use.

[0004] There are currently no effective solutions to the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a stabilizing roller with strong stability to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A stabilizing roller with high stability includes a stabilizing roller body, mounting components at both ends of the stabilizing roller body, a buffer component installed on the inner wall of the mounting component, and an auxiliary component on one side of the mounting component. The auxiliary component includes a support frame fixed on one side of the mounting component, and an adjusting cylinder connected to the upper end of the support frame.

[0008] A worm gear is connected to one side of the inner wall of the adjusting cylinder via a bearing. One end of the worm gear passes through the adjusting cylinder and is fitted with an adjusting handle. Multiple helical gears are meshed on the worm gear. The helical gears are connected to the inner wall of the adjusting cylinder via a rotating rod. A helical rack is meshed on the helical gear. One side of the helical rack is fixedly connected to one side of the support frame. An adjusting component is installed above the auxiliary component.

[0009] Furthermore, in order to better install the stabilizing roller, the installation assembly includes mounting seats at both ends of the stabilizing roller body, mounting covers hinged to the top of the mounting seats, multiple positioning grooves on the mounting covers and mounting seats, positioning plates installed on the inner walls of the positioning grooves, the positioning plates fixedly connected to both ends of the stabilizing roller body, and one side of the mounting seat fixedly connected to one side of the support frame.

[0010] Furthermore, in order to better provide auxiliary buffering and protection for the stabilizing roller, the buffer assembly includes multiple spring-loaded telescopic rods fixedly connected to the inner wall of the positioning groove. One end of each spring-loaded telescopic rod is fixed with a buffer plate, and the inner wall of the buffer plate is in contact with the surface of the positioning plate.

[0011] Furthermore, in order to better assist in fine-tuning according to the actual situation, the adjustment component includes an adjustment rail fixedly installed above the adjustment cylinder, an adjustment seat connected above the adjustment rail, a mounting bracket fixed above the adjustment seat, adjustment holes evenly distributed on one side of the adjustment rail, an adjustment rod threadedly connected to one side of the adjustment seat, and one end of the adjustment rod threadedly connected to the inner wall of one of the adjustment holes.

[0012] Furthermore, in order to better restrict the mounting base, limiting blocks are fixed at both ends of the adjusting rail, with one side of the limiting block close to the side of the mounting bracket.

[0013] Furthermore, to improve the stability of the mounting cover, a mounting screw is threaded onto the upper part of the mounting cover, with one end of the mounting screw threaded into the mounting base.

[0014] The beneficial effects of this utility model are as follows:

[0015] (1) The buffer component set in the installation component can effectively absorb the vibration and impact from the outside, protect the stabilizing roller and its surrounding structure from damage, enhance the buffering effect and reduce the impact on other components. At the same time, the auxiliary component set in the adjustment component provides fine adjustment function in the up and down direction, increases the flexibility of use, can accurately control the position change of the adjustment column, improve the system response speed and positioning accuracy, and realize efficient transmission.

[0016] (2) By setting the mounting components on the stabilizing roller body, the installation of the stabilizing roller is more secure and easier to operate, which further improves the stability of the mounting cover and enhances the safety of the overall structure. At the same time, the adjustment components set on the mounting components can make fine adjustments to the stabilizing roller in the left and right directions, which can achieve precise position control and ensure stability during the adjustment process. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the main structure of a highly stable stabilizing roller according to an embodiment of the present utility model;

[0019] Figure 2 This is a side view of a highly stable stabilizing roller according to an embodiment of the present utility model.

[0020] Figure 3 This is a schematic diagram of the mounting assembly and buffer assembly of a highly stable stabilizing roller according to an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the adjustment component and auxiliary component structure of a highly stable stabilizing roller according to an embodiment of the present utility model.

[0022] In the picture:

[0023] 1. Stabilizing roller body; 2. Mounting assembly; 201. Mounting base; 202. Mounting cover; 203. Positioning plate; 3. Buffer assembly; 301. Spring-loaded telescopic rod; 302. Buffer plate; 4. Adjusting assembly; 401. Adjusting rail; 402. Adjusting seat; 403. Mounting bracket; 404. Adjusting hole; 405. Adjusting rod; 5. Auxiliary assembly; 501. Support frame; 502. Adjusting cylinder; 503. Worm gear; 504. Adjusting handle; 505. Helical gear; 506. Helical rack; 6. Limiting block; 7. Mounting screw. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1:

[0026] like Figures 1-4 As shown, a highly stable stabilizing roller according to an embodiment of the present invention includes a stabilizing roller body 1. The stabilizing roller body 1 is a vacuum roller or a non-vacuum roller. The vacuum roller is vacuumed by a special process, and the buoyancy of the aluminum-zinc liquid is used to effectively improve the rotation of the stabilizing roller, which is beneficial for stopping the swaying of the conveying strip. It is generally used in submerged roller devices. Submerged roller devices are existing technology and will not be described in detail. The two ends of the stabilizing roller body 1 are provided with mounting components 2. The mounting components 2 include mounting seats 201 at both ends of the stabilizing roller body 1. The mounting seats 201 are hinged to the top of the mounting seats 201. The mounting covers 202 are threaded with mounting screws 7. One end of the mounting screws 7 is threaded to the mounting seats 201. The mounting covers 202 and the mounting seats 201 are provided with multiple positioning grooves. There are two positioning grooves. The inner wall of the positioning groove is provided with a positioning plate 203. The positioning plate 203 is fixedly connected to both ends of the stabilizing roller body 1.

[0027] The inner wall of the mounting component 2 is equipped with a buffer component 3. The buffer component 3 includes multiple spring-loaded telescopic rods 301 fixedly connected to the inner wall of the positioning groove. There are four spring-loaded telescopic rods 301, each consisting of a telescopic rod one, a telescopic rod two, and a spring. One end of the telescopic rod one is nested with the inner wall of the telescopic rod two through a sealing block or sealing gasket. The spring is fitted outside the telescopic rod one and the telescopic rod two. One end of the spring-loaded telescopic rod 301 is fixed with a buffer plate 302. The inner wall of the buffer plate 302 is in contact with the surface of the positioning plate 203.

[0028] Example 2:

[0029] like Figures 1-4 As shown, according to an embodiment of the present invention, a highly stable stabilizing roller is provided on one side of the mounting component 2. The auxiliary component 5 includes a support frame 501 fixed on one side of the mounting component 2. Both ends of the support frame 501 are fixedly connected to a limiting plate (not shown in the figure) during actual use. The lower part of the limiting plate is opposite to the upper part of the adjusting cylinder 502. One side of the mounting base 201 is fixedly connected to one side of the support frame 501. The upper end of the support frame 501 is connected to the adjusting cylinder 502. One side of the inner wall of the adjusting cylinder 502 is connected to a worm gear 503 through a bearing. One end of the worm gear 503 passes through the adjusting cylinder 502 and is fitted with an adjusting handle 504. Multiple helical gears 505 are meshed on the worm gear 503. There are two helical gears 505. The helical gears 505 are connected to the inner wall of the adjusting cylinder 502 through a rotating rod. A helical rack 506 is meshed on the helical gear 505. One side of the helical rack 506 is fixedly connected to one side of the support frame 501.

[0030] An adjustment component 4 is provided above the auxiliary component 5. The adjustment component 4 includes an adjustment rail 401 fixedly installed above the adjustment cylinder 502. Limiting blocks 6 are fixed at both ends of the adjustment rail 401. One side of the limiting block 6 is close to the side of the mounting bracket 403. An adjustment seat 402 is connected above the adjustment rail 401. A mounting bracket 403 is fixed above the adjustment seat 402. A zinc pot (not shown in the figure) is connected to the mounting bracket 403 by screws during actual use. An adjustment hole 404 is provided on one side of the adjustment rail 401 at equal intervals. An adjustment rod 405 is threadedly connected to one side of the adjustment seat 402. One end of the adjustment rod 405 is threadedly connected to the inner wall of one of the adjustment holes 404.

[0031] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0032] In summary, with the help of the above-mentioned technical solution of this utility model, during installation, the stabilizing roller 1 is fixed by the mounting seats 201 at both ends. A mounting cover 202 is hinged to the top of the mounting seat 201 and reinforced by mounting screws 7. The positioning plate 203 of the stabilizing roller 1 is located in the positioning groove between the mounting seat 201 and the mounting cover 202, ensuring the stability of the stabilizing roller. To absorb possible vibrations or impacts, a spring-loaded telescopic rod 301 and a buffer plate 302 are also provided inside the mounting assembly 2. When encountering external force, the spring of the spring-loaded telescopic rod 301 will compress or stretch, thereby achieving a shock absorption effect. Simultaneously, the buffer plate 302 contacts the surface of the positioning plate 203, further enhancing the buffering effect. The mounting seat 201 is also provided with… The adjustment component 4 allows users to adjust the position of the stabilizing roller according to actual needs. Specifically, an adjustment rail 401 is provided above the adjustment cylinder 502, which can be moved left and right within the adjustment seat 402 for fine adjustment. The adjustment rail 401 is provided with adjustment holes 404 arranged at equal intervals. At the same time, the limiting block 6 set on the adjustment rail 401 ensures that the adjustment rail 401 will not fall off the rail. By rotating the adjustment rod 405, the adjustment holes 404 at different positions can be selected for fixing. When vertical adjustment is required, rotating the adjustment handle 504 can cause the worm gear 503 to drive the helical gear 505 to rotate, thereby causing the helical rack 506 to move axially, ultimately changing the position of the support frame 501. In addition, the limiting plate set on the support frame 501 is used to prevent the support frame 501 from moving excessively.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stabilizing roller with high stability, characterized in that, The system includes a stabilizing roller body (1), with mounting components (2) at both ends of the stabilizing roller body (1), a buffer component (3) installed on the inner wall of the mounting component (2), and an auxiliary component (5) on one side of the mounting component (2). The auxiliary component (5) includes a support frame (501) fixed on one side of the mounting component (2), and an adjusting cylinder (502) connected to the upper end of the support frame (501). A worm gear (503) is connected to one side of the inner wall of the adjusting cylinder (502) via a bearing. One end of the worm gear (503) passes through the adjusting cylinder (502) and is fitted with an adjusting handle (504). Multiple helical gears (505) are meshed on the worm gear (503). The helical gears (505) are connected to the inner wall of the adjusting cylinder (502) via a rotating rod. A helical rack (506) is meshed on the helical gears (505). One side of the helical rack (506) is fixedly connected to one side of the support frame (501). An adjusting component (4) is provided above the auxiliary component (5).

2. The stabilizing roller with high stability according to claim 1, characterized in that, The mounting assembly (2) includes mounting seats (201) provided at both ends of the stabilizing roller body (1). A mounting cover (202) is hinged above the mounting seat (201). Multiple positioning grooves are provided on the mounting cover (202) and the mounting seat (201). A positioning plate (203) is installed on the inner wall of the positioning groove. The positioning plate (203) is fixedly connected to both ends of the stabilizing roller body (1). One side of the mounting seat (201) is fixedly connected to one side of the support frame (501).

3. A stabilizing roller with high stability according to claim 2, characterized in that, The buffer assembly (3) includes multiple spring-loaded telescopic rods (301) fixedly connected to the inner wall of the positioning groove. One end of each spring-loaded telescopic rod (301) is fixed with a buffer plate (302), and the inner wall of the buffer plate (302) is in contact with the surface of the positioning plate (203).

4. A stabilizing roller with high stability according to claim 3, characterized in that, The adjustment assembly (4) includes an adjustment rail (401) fixedly disposed above the adjustment cylinder (502), an adjustment seat (402) connected above the adjustment rail (401), a mounting bracket (403) fixed above the adjustment seat (402), adjustment holes (404) evenly distributed on one side of the adjustment rail (401), and an adjustment rod (405) threadedly connected to one side of the adjustment seat (402), one end of the adjustment rod (405) being threadedly connected to the inner wall of one of the adjustment holes (404).

5. A stabilizing roller with high stability according to claim 4, characterized in that, The two ends of the adjustment rail (401) are fixed with limiting blocks (6), and one side of the limiting block (6) is close to the side of the mounting bracket (403).

6. A stabilizing roller with high stability according to claim 5, characterized in that, The mounting cover (202) is threaded with a mounting screw (7), one end of which is threaded to the mounting base (201).