66S shrink-proof wool top energy-saving dyeing, finishing and drying equipment
By designing the 66S shrink-resistant wool top energy-saving dyeing and drying equipment, the problems of wool top dryness measurement and secondary drying were solved, the rapid recovery and treatment of dye liquor was realized, the accuracy of reagent addition was ensured, and production efficiency and product quality were improved.
Patent Information
- Application Number
- CN202520174573.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2035-01-26
AI Technical Summary
Existing drying equipment cannot accurately measure whether wool tops are properly dried, cannot perform secondary drying, cannot quickly recover and process dye liquor to determine whether emission standards are met, and cannot ensure the accuracy of reagent addition.
The 66S shrink-resistant wool top energy-saving dyeing and drying equipment, which includes a drying bottom shell, a recovery chamber, reagent components, and a detection component, was designed. The humidity measurement and secondary drying of the wool top are achieved through a humidity meter, a drying air pump, and a heating plate. The dye liquor is processed and tested by combining the reagent components and the detector.
It enables accurate measurement of the dryness of wool tops and secondary drying, rapid recovery and treatment of dye liquor, ensures the accuracy of reagent addition, and improves production efficiency and product quality.
Smart Images

Figure CN223499971U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drying equipment technology, specifically to the 66S shrink-resistant wool top energy-saving dyeing and drying equipment. Background Technology
[0002] Wool tops are textile materials made from wool fibers, possessing excellent warmth retention, a soft hand feel, and good elasticity. The manufacturing process of wool tops involves multiple steps, such as collecting wool, removing impurities, washing, and spinning into continuous fine yarns, ultimately forming wool tops. These wool tops may also require subsequent processing such as dyeing and setting to meet different usage requirements.
[0003] Existing drying equipment only dries wool tops and then proceeds directly to the next process. It cannot measure whether the wool tops are dry enough or perform secondary drying. Residual dye on the wool tops during drying cannot be quickly recovered, and the recovered dye cannot be treated with reagents and tested to determine whether it meets the discharge standards. Furthermore, it is difficult for personnel to accurately control the weight of added reagents and ensure the accuracy of the added quantity. Therefore, a utility model is proposed to solve the above problems. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a 66S shrink-resistant wool top energy-saving dyeing and drying equipment, which solves the problems of measuring whether the wool top is dry enough, secondary drying of the wool top, and processing and testing the dye liquor to determine whether it meets emission standards and ensure the accuracy of the amount of added reagents.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: 66S anti-shrink wool top energy-saving dyeing and drying equipment, including a drying bottom shell, a drying seat on one side of the drying bottom shell, a humidity measuring instrument inserted into the upper surface of the drying seat, a recovery chamber on one side of the drying bottom shell, a reagent assembly on one side of the recovery chamber, a detection assembly on one side of the recovery chamber, a recovery seat on the lower surface of the recovery chamber, a stirrer inserted into the upper surface of the recovery seat, a drying top shell on the upper surface of the drying bottom shell, a top drying tube inserted into one side of the drying top shell, a bottom drying tube inserted into one side of the drying bottom shell, drying components inserted into both sides of the drying top shell, and a drying air pump on the upper surface of the drying top shell.
[0008] Optionally, the reagent assembly includes a reagent base, a reagent platform scale, a reagent container, a reagent pump, and a reagent display. The reagent platform scale is inserted into the upper surface of the reagent base, the reagent container is provided on the upper surface of the reagent platform scale, the reagent pump is inserted into the bottom of the surface of the reagent container, and the reagent display is provided on the surface of the reagent container.
[0009] Optionally, the detection assembly includes a detection shaft seat, a detection motor, a detection stage, a fixed shaft seat, a fixed motor, a detection rod, and a detector. The detection shaft seat contains a detection motor, one end of which is fitted with a detection stage. The lower surface of the detection stage contains a fixed shaft seat, the fixed shaft seat contains a fixed motor, one end of which is fitted with a detection rod, and the upper surface of the detection stage contains a detector.
[0010] Optionally, the drying assembly includes an air duct, an electric air outlet valve, an air cover, and a heating plate. The electric air outlet valve is inserted into one side of the air duct, an air cover is provided on one side of the air duct, and a heating plate is provided on one side of the air cover.
[0011] Optionally, the drying bottom shell is provided with a drain electric valve on the side near the recycling bin, and a support frame is provided on the lower surface of the drying bottom shell.
[0012] Optionally, air inlets are provided on both sides of the drying top shell, a top air outlet is provided on the lower surface of the top drying tube, and a bottom air outlet is provided on the upper surface of the bottom drying tube.
[0013] Optionally, the upper surface of the drying component is provided with an air pump hole, and air pump pipes are inserted into both ends of the drying air pump, with an air pump pipe inserted into the inside of the air pump hole.
[0014] Optionally, a top air inlet duct is provided on one side of the top drying pipe, and a bottom air inlet duct is provided on one side of the bottom drying pipe.
[0015] In summary, the technical effects and advantages of this utility model are as follows:
[0016] 1. This utility model has a reasonable structure. When the drain electric valve is opened, the dye liquid in the drying bottom shell flows into the recovery chamber. The reagent pump draws reagent from the reagent barrel and adds it to the recovery chamber. The reagent platform scale weighs the reagent added to the reagent barrel. The weight is displayed on the reagent display, which is convenient for personnel to observe and accurately control the weight of the reagent added to the recovery chamber. The stirrer mixes the reagent and dye liquid. The detection platform flips open on one side of the recovery chamber. The detection rod rotates open under the detection platform to support the detection platform. The detector is taken out and placed on the detection platform. The liquid in the recovery chamber is taken out. The detector tests the mixed liquid. The mixed liquid is quickly tested to determine whether it meets the discharge standard.
[0017] 2. In this utility model, air is drawn in by a drying air pump and blown into the air duct. A heating plate heats the air entering the air duct, allowing the hot air to enter the drying top shell to dry the wool strips. A humidity meter measures whether the wool strips still have moisture. When the air outlet electric valve is opened, the hot air enters the top drying tube and the bottom drying tube for secondary drying of the wool strips. The rapid drying of the wool strips significantly shortens the drying time, speeds up the production process, and ensures that the required degree of dryness is achieved in a short time. The secondary drying can make up for any deficiencies that may exist in the first drying, ensuring that the internal moisture is completely removed and reducing quality problems caused by residual moisture. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the drying bottom shell structure of this utility model;
[0020] Figure 3 This is an exploded view of the reagent container structure of this utility model;
[0021] Figure 4 This is an exploded view of the structure of the recycling seat of this utility model;
[0022] Figure 5 This is an exploded view of the testing platform structure of this utility model;
[0023] Figure 6 This is an exploded schematic diagram of the bottom drying tube structure of this utility model;
[0024] Figure 7 This is a schematic diagram of the drying top shell structure of this utility model;
[0025] Figure 8 This is an exploded schematic diagram of the duct structure of this utility model.
[0026] In the diagram: 1. Drying bottom shell; 101. Drain electric valve; 2. Drying seat; 3. Humidity meter; 4. Recovery chamber; 5. Reagent assembly; 501. Reagent base; 502. Reagent platform scale; 503. Reagent container; 504. Reagent pump; 505. Reagent display; 6. Detection assembly; 601. Detection shaft seat; 602. Detection motor; 603. Detection platform; 604. Fixed shaft seat; 605. Fixed motor; 606. Detection rod; 607. Detector; 7. Recovery seat; 8. Stirrer; 9. Drying top shell; 10. Top drying tube; 11. Bottom drying tube; 12. Drying assembly; 121. Air duct; 122. Air outlet electric valve; 123. Air cover; 124. Heating plate; 13. Drying air pump; 131. Air pump pipe; 14. Top air inlet duct; 15. Bottom air inlet duct. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Example: Reference Figures 1-8 The 66S shrink-resistant wool top energy-saving dyeing and drying equipment shown includes a drying bottom shell 1, a drying seat 2 on one side of the drying bottom shell 1, a humidity measuring instrument 3 inserted into the upper surface of the drying seat 2, a recovery chamber 4 on one side of the drying bottom shell 1, a reagent assembly 5 on one side of the recovery chamber 4, a detection assembly 6 on one side of the recovery chamber 4, a recovery seat 7 on the lower surface of the recovery chamber 4, a stirrer 8 inserted into the upper surface of the recovery seat 7, a drying top shell 9 on the upper surface of the drying bottom shell 1, a top drying tube 10 inserted into one side of the drying top shell 9, a bottom drying tube 11 inserted into one side of the drying bottom shell 1, drying components 12 inserted into both sides of the drying top shell 9, and a drying air pump 13 on the upper surface of the drying top shell 9.
[0029] As a preferred embodiment of this example, Figures 2 to 6As shown, a drying base 2 is provided on one side of the drying base 1, and a drain electric valve 101 is provided on the side of the drying base 1 near the recovery chamber 4. A support frame is provided on the lower surface of the drying base 1, and a humidity measuring instrument 3 is inserted into the upper surface of the drying base 2. A recovery chamber 4 is provided on one side of the drying base 1, and a reagent assembly 5 is provided on one side of the recovery chamber 4. The reagent assembly 5 includes a reagent base 501, a reagent platform scale 502, a reagent container 503, a reagent pump 504, and a reagent display 505. The reagent platform scale 502 is inserted into the upper surface of the reagent base 501, and a reagent container 503 is provided on the upper surface of the reagent platform scale 502. The reagent pump 504 is inserted into the bottom of the surface of the reagent container 503. The system includes a reagent display 505. A detection assembly 6 is located on one side of the recovery chamber 4. The detection assembly 6 includes a detection shaft seat 601, a detection motor 602, a detection stage 603, a fixed shaft seat 604, a fixed motor 605, a detection rod 606, and a detector 607. The detection motor 602 is located inside the detection shaft seat 601, and one end of the detection motor 602 is sleeved onto the detection stage 603. The fixed shaft seat 604 is located on the lower surface of the detection stage 603, and the fixed motor 605 is located inside the fixed shaft seat 604. One end of the fixed motor 605 is sleeved onto the detection rod 606. The detector 607 is located on the upper surface of the detection stage 603. A recovery seat 7 is located on the lower surface of the recovery chamber 4. The upper surface of the recovery seat 7... A stirrer 8 is connected. During use, when the drain electric valve 101 is opened, the dye solution in the drying bottom shell 1 flows into the recovery chamber 4 for recovery. The required reagent is added to the reagent tank 503 in the reagent assembly 5. The reagent pump 504 rotates to extract the reagent from the reagent tank 503, quickly adding reagent to the recovery chamber 4. The reagent added to the reagent tank 503 is weighed by the reagent platform scale 502, and the weight is displayed on the reagent display 505. This allows personnel to easily observe and accurately control the weight of the reagent added to the recovery chamber 4, ensuring accurate reagent quantity and knowing the remaining reagent in the reagent tank 503. The stirrer... 8. The reagents and dyes in the recovery chamber 4 are thoroughly stirred and mixed. The detection motor 602 drives the detection platform 603 to rotate, causing the detection platform 603 to flip open on one side of the recovery chamber 4. The fixed motor 605 drives the detection rod 606 to rotate, causing the detection rod 606 to rotate and open under the detection platform 603 to support the detection platform 603. The worker takes out the detector 607 and places it on the detection platform 603. The worker takes out the liquid in the recovery chamber 4 and uses the detector 607 to test the mixed liquid. This allows for rapid testing of the mixed liquid, quickly determining whether the liquid contains hazardous substances and quickly judging whether it meets the standards for discharge.
[0030] like Figure 2 , Figures 6 to 8As shown, in this embodiment, a drying base 2 is provided on one side of the drying base 1, and a humidity measuring instrument 3 is inserted into the upper surface of the drying base 2. The humidity measuring instrument is a measuring instrument specifically used to detect and measure the humidity of air and various gases. A drying top shell 9 is provided on the upper surface of the drying base 1. A top drying tube 10 is inserted into one side of the drying top shell 9, and a bottom drying tube 11 is inserted into one side of the drying base 1. Air inlets are opened on both sides of the drying top shell 9, a top air outlet is opened on the lower surface of the top drying tube 10, and a bottom air outlet is opened on the upper surface of the bottom drying tube 11. Drying components are inserted into both sides of the drying top shell 9. 12. The drying assembly 12 includes an air duct 121, an air outlet electric valve 122, an air cover 123, and a heating plate 124. An air outlet electric valve 122 is inserted into one side of the air duct 121, an air cover 123 is located on one side of the air duct 121, and a heating plate 124 is located on one side of the air cover 123. There are two drying assemblies 12. A drying air pump 13 is located on the upper surface of the drying top shell 9. An air pump hole is opened on the upper surface of the drying assembly 12. Air pump pipes 131 are inserted into both ends of the drying air pump 13, and air pump pipes 131 are inserted into the air pump hole. A top-in air duct is located on one side of the top drying pipe 10. 14. The top air inlet duct 14 is connected to the air outlet electric valve 122 on one side of a drying component 12. A bottom air inlet duct 15 is provided on one side of the bottom drying duct 11, and the bottom air inlet duct 15 is connected to the air outlet electric valve 122 on one side of another drying component 12. During use, the drying air pump 13 rotates to draw air and blow it into the air duct 121. The heating plate 124 heats the air entering the air duct 121, so that the hot air enters the drying top shell 9 to dry the wool strips. The humidity measuring instrument 3 on the drying base 2 measures the humidity of the wool strips that come out of the drying top shell 9 after drying. If there is still moisture, and the wool strips are not completely dry, hot air is introduced into the top drying pipe 10 and bottom drying pipe 11 when the air outlet electric valve 122 is opened to perform a secondary drying process on the wool strips. This rapid drying of the wool strips significantly shortens the drying time, speeds up the production process, and improves production efficiency. Rapid drying can ensure that the required degree of dryness is achieved in a short time, reducing quality problems caused by uneven or insufficient drying. Secondary drying can make up for any deficiencies that may exist in the first drying, ensuring that the internal moisture is completely discharged and reducing quality problems caused by residual moisture.
[0031] The working principle of this practical application is as follows:
[0032] During use, the worker starts the drying air pump 13, which draws air to blow into the air duct 121. The heating plate 124 heats the air entering the air duct 121, allowing the hot air to enter the drying top shell 9 to dry the wool strips. The humidity measuring instrument 3 on the drying seat 2 measures the humidity of the wool strips after drying in the drying top shell 9. If the wool strips are not completely dry, the hot air enters the top drying pipe 10 and bottom drying pipe 11 through the opening of the air outlet electric valve 122 for secondary drying, quickly drying the wool strips and reducing waiting time. When the worker opens the drain electric valve 101 during drying, the dye liquor in the drying bottom shell 1 flows into the recovery chamber 4 for recovery. The required reagents are added to the reagent tank 503 in the reagent assembly 5, and the reagent pump 504 draws out the reagents from the reagent tank 503, quickly drying the recovery chamber 4. Reagents are added to the reagent container 503, and the weight of the added reagents is weighed using a reagent platform scale 502. The weight is displayed on a reagent display 505, allowing personnel to accurately control the weight of the reagents added to the recovery bin 4. After adding the reagents, the worker starts the stirrer 8 to thoroughly mix the reagents and dyes in the recovery bin 4. The detection motor 602 drives the detection platform 603 to rotate, causing the detection platform 603 to flip open on one side of the recovery bin 4. The fixed motor 605 drives the detection rod 606 to rotate, causing the detection rod 606 to rotate and open under the detection platform 603 to support the detection platform 603. The worker takes out the detector 607 and places it on the detection platform 603. The worker takes out the liquid from the recovery bin 4 and uses the detector 607 to test the mixed liquid, quickly determining whether it meets the discharge standards.
[0033] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A 66S shrink-resistant wool top energy-saving dyeing and drying equipment, comprising a drying bottom shell (1), characterized in that: A drying base (2) is provided on one side of the drying bottom shell (1). A humidity measuring instrument (3) is inserted into the upper surface of the drying base (2). A recovery chamber (4) is provided on one side of the drying bottom shell (1). A reagent assembly (5) is provided on one side of the recovery chamber (4). A detection assembly (6) is provided on one side of the recovery chamber (4). A recovery base (7) is provided on the lower surface of the recovery chamber (4). A stirrer (8) is inserted into the upper surface of the recovery base (7). A drying top shell (9) is provided on the upper surface of the drying bottom shell (1). A top drying tube (10) is inserted into one side of the drying top shell (9). A bottom drying tube (11) is inserted into one side of the drying bottom shell (1). Drying components (12) are inserted into both sides of the drying top shell (9). A drying air pump (13) is provided on the upper surface of the drying top shell (9).
2. The 66S shrink-resistant wool top energy-saving dyeing, finishing and drying equipment according to claim 1, characterized in that: The reagent assembly (5) includes a reagent base (501), a reagent platform scale (502), a reagent container (503), a reagent pump (504), and a reagent display (505). The reagent platform scale (502) is inserted into the upper surface of the reagent base (501), and the reagent container (503) is provided on the upper surface of the reagent platform scale (502). The reagent pump (504) is inserted into the bottom of the surface of the reagent container (503), and the reagent display (505) is provided on the surface of the reagent container (503).
3. The 66S shrink-resistant wool top energy-saving dyeing, finishing and drying equipment according to claim 1, characterized in that: The detection assembly (6) includes a detection shaft seat (601), a detection motor (602), a detection stage (603), a fixed shaft seat (604), a fixed motor (605), a detection rod (606), and a detector (607). The detection shaft seat (601) is equipped with a detection motor (602) inside. One end of the detection motor (602) is sleeved with the detection stage (603). The lower surface of the detection stage (603) is equipped with a fixed shaft seat (604). The fixed shaft seat (604) is equipped with a fixed motor (605) inside. One end of the fixed motor (605) is sleeved with the detection rod (606). The upper surface of the detection stage (603) is equipped with a detector (607).
4. The 66S shrink-resistant wool top energy-saving dyeing, finishing and drying equipment according to claim 1, characterized in that: The drying assembly (12) includes an air duct (121), an air outlet electric valve (122), an air cover (123), and a heating plate (124). An air outlet electric valve (122) is inserted into one side of the air duct (121), an air cover (123) is provided on one side of the air duct (121), and a heating plate (124) is provided on one side of the air cover (123).
5. The 66S shrink-resistant wool top energy-saving dyeing, finishing and drying equipment according to claim 1, characterized in that: The drying bottom shell (1) is provided with a drain electric valve (101) on the side near the recycling bin (4), and a support frame is provided on the lower surface of the drying bottom shell (1).
6. The 66S shrink-resistant wool top energy-saving dyeing, finishing and drying equipment according to claim 1, characterized in that: The drying top shell (9) has air inlets on both sides, the top drying pipe (10) has a top air outlet on its lower surface, and the bottom drying pipe (11) has a bottom air outlet on its upper surface.
7. The 66S shrink-resistant wool top energy-saving dyeing, finishing and drying equipment according to claim 1, characterized in that: The upper surface of the drying component (12) is provided with an air pump hole, and the two ends of the drying air pump (13) are connected to air pump pipes (131), and the air pump pipes (131) are inserted into the inside of the air pump hole.
8. The 66S shrink-resistant wool top energy-saving dyeing, finishing and drying equipment according to claim 1, characterized in that: The top drying pipe (10) has a top air inlet pipe (14) on one side, and the bottom drying pipe (11) has a bottom air inlet pipe (15) on one side.