Electric detection device for producing antitoxin serum products

Abstract

The utility model discloses an electricity detection device for producing antitoxin serum products, which comprises a plastic insulating plate, a motor, a conveying screw rod, a limiting baffle plate, a turnover mechanism, an electricity detection mechanism, a mounting bearing and a fixing frame, the plastic insulating plate is mounted on the fixing frame, the motor is mounted on the plastic insulating plate, a power rod is connected with the conveying screw rod, and the limiting baffle plate is mounted on the mounting bearing. One end of the conveying screw rod is connected with the turnover mechanism, the turnover mechanism is connected to the plastic insulating plate through a mounting bearing, the limiting baffle is arranged on one side of the conveying screw rod, and the electric detection mechanisms are arranged on the plastic insulating plate and matched with the conveying screw rod; the electric detection device for producing the antitoxin serum products is simple in structure, convenient and practical, leakage products can be quickly screened out through the electric detection mechanism, meanwhile, the leakage products are sorted out, the purpose of screening while detecting is achieved, and the detection and screening effect is improved.

Description

Technical Field

[0001] This utility model belongs to the field of electrical detection technology, specifically relating to an electrical detection device for producing antitoxin serum products. Background Technology

[0002] Liquid leakage electrical detection technology is based on the principle of liquid conductivity and changes in electrical parameters. When liquid leaks, the leaking liquid comes into contact with the electrodes, causing a change in the current or voltage in the circuit. By monitoring these changes, it can be determined whether liquid leakage has occurred. After antitoxin serum products are packaged in vials, a sealing test is required to ensure the compliance of the packaging and prevent leakage that could lead to loss of drug efficacy. Traditional testing methods generally include visual inspection, pressure leak detection, vacuum leak detection, and current leak detection. Among these, electrical testing is faster and more accurate, making it suitable for testing liquid drugs like antitoxin serum. During electrical testing, the vial needs to be inverted so that the liquid comes into contact with the cap to achieve side leakage. However, existing flipping structures generally use robotic arms or clamping mechanisms to flip the vials. Pneumatic mechanisms are more commonly used in robotic arms or clamping mechanisms. Their advantages are high flexibility and fast response speed, but their disadvantages are also quite obvious: complex structure and rapid wear of pneumatic components. The filling efficiency of vial packaging lines for antitoxin serum is relatively high, with a filling rate of 80-120 pieces per minute. However, pneumatic components need to be repaired every 80,000-150,000 operations. Excessive wear can cause problems such as loss of clamping ability, which makes it necessary to reduce the use of pneumatic components in electrical testing equipment. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide an electrical detection device for producing antitoxin serum products. It has a simple structure, is convenient and practical, and can quickly screen out leaked products through an electrical detection mechanism. At the same time, it can sort out the leaked products, thereby achieving the purpose of simultaneous detection and screening and improving the effect of inspection and screening.

[0004] An electrical testing device for producing antitoxin serum products includes a plastic insulating plate, a motor, a conveying screw, a limiting baffle, a flipping mechanism, an electrical testing mechanism, a mounting bearing, and a fixed frame. The plastic insulating plate is mounted on the fixed frame. The motor is mounted on the plastic insulating plate, and its power rod is connected to the conveying screw. One end of the conveying screw is connected to the flipping mechanism, which is connected to the plastic insulating plate via the mounting bearing. The limiting baffle is located on one side of the conveying screw. Several electrical testing mechanisms are located on the plastic insulating plate and cooperate with the conveying screw. Each electrical testing mechanism includes a feed belt conveyor, a negative electrode plate, a positive electrode plate, a screening cylinder, a screening hole, and a screening plate. The plastic insulating plate has a positive electrode plate slot for mounting the positive electrode plate, and the limiting baffle has a negative electrode plate slot for mounting the negative electrode plate. The screening hole begins on one side of the positive electrode plate slot, and the screening plate is slidably connected in the screening hole. The screening cylinder is mounted on the fixed frame, and its piston rod is connected to the screening plate. A camera is mounted on the limiting baffle.

[0005] Preferably, the flipping mechanism includes a positioning plate, a flipping device, a transmission wheel, a limiting plate, a drive wheel, a transmission belt, and a flipping motor. The limiting plate is disposed on one side of the flipping device, the flipping device is movably connected to the conveying screw, the transmission wheel is connected to the side of the flipping device away from the conveying screw, two limiting plates are symmetrically mounted on a plastic insulating plate and cooperate with the flipping device, the flipping motor is mounted on a fixed frame and the power rod is connected to the drive wheel, and the drive wheel is connected to the transmission wheel via a transmission belt.

[0006] Preferably, the flipping device includes a rotating column and bearings. One end of the rotating column is provided with a positioning groove. At least one of the bearings is disposed in the positioning groove and sleeved on the conveying screw. A plurality of flipping grooves are provided at equal intervals on the circumference of the rotating column.

[0007] Preferably, a contact sensor is installed on the limiting plate.

[0008] Preferably, the two side walls of the tilting groove are inclined inward, and the bottom and side walls of the tilting groove are provided with several V-shaped grooves.

[0009] Preferably, the conveyor belt of the feed belt conveyor is adhered with silicone anti-slip strips.

[0010] Beneficial effects:

[0011] (1) The present invention provides an electrical detection device for producing antitoxin serum products. It has a simple structure and is convenient and practical. It can quickly screen out leaked products through the electrical detection mechanism and sort out the leaked products at the same time, so as to achieve the purpose of simultaneous detection and screening and improve the effect of inspection and screening.

[0012] (2) The present invention provides an electrical testing device for producing antitoxin serum products. By setting the side wall of the flipping groove to an inclined state, the side of the medicine bottle is attached to the bottom of the flipping groove when it is flipped. At the same time, V-shaped grooves are opened at the bottom and side wall of the flipping groove to ensure the stability of the medicine bottle during the flipping process so that it will not roll when it is flipped. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the electrical detection device.

[0014] Figure 2 This is a schematic diagram of the electrical testing mechanism;

[0015] Figure 3 This is a schematic diagram of the flipping device;

[0016] Figure 4 This is a schematic diagram of the side structure of the flipping device;

[0017] 1-Plastic insulating board, 2-Motor, 3-Conveying screw, 4-Limit baffle, 5-Tilting mechanism, 51-Positioning plate, 52-Tilting device, 53-Drive wheel, 54-Limiting plate, 55-Rotating column, 56-Positioning groove, 57-Bearing, 58-Tilting groove, 6-Electrical inspection mechanism, 61-Feed belt conveyor, 62-Negative electrode plate, 63-Positive electrode plate, 64-Screening cylinder, 65-Screening hole, 66-Screening plate. Detailed Implementation

[0018] The embodiments of this utility model are further described below with reference to the accompanying drawings.

[0019] Example 1

[0020] like Figures 1 to 4As shown; an electrical testing device for producing antitoxin serum products includes a plastic insulating plate 1, a motor 2, a conveying screw 3, a limiting baffle 4, a flipping mechanism 5, an electrical testing mechanism 6, mounting bearings, and a fixing frame. The plastic insulating plate 1 is mounted on the fixing frame. The motor 2 is mounted on the plastic insulating plate 1, and its power rod is connected to the conveying screw 3. One end of the conveying screw 3 is connected to the flipping mechanism 5. The flipping mechanism 5 is connected to the plastic insulating plate 1 via the mounting bearings. The limiting baffle 4 is located on one side of the conveying screw 3. Several electrical testing mechanisms 6 are arranged on the plastic insulating plate. The insulating plate 1 is fitted with the conveying screw 3; the electrical inspection mechanism 6 includes a feeding belt conveyor 61, a negative electrode plate 62, a positive electrode plate 63, a screening cylinder 64, a screening hole 65, and a screening plate 66. The plastic insulating plate 1 has a positive electrode plate groove for mounting the positive electrode plate 63, and the limiting baffle 4 has a negative electrode plate groove for mounting the negative electrode plate 62. The screening hole 65 begins on one side of the positive electrode plate groove, and the screening plate 66 is slidably connected in the screening hole 65. The screening cylinder 64 is mounted on a fixed frame, and its piston rod is connected to the screening plate 66. The limiting baffle 4... A camera is installed on the top; the flipping mechanism 5 includes a positioning plate 51, a flipping device 52, a transmission wheel 53, a limiting plate 54, a drive wheel, a transmission belt, and a flipping motor. The limiting plate 51 is located on one side of the flipping device 52. The flipping device 52 is movably connected to the conveying screw 3. The transmission wheel 53 is connected to the side of the flipping device 52 away from the conveying screw 3. The two limiting plates 54 are symmetrically installed on the plastic insulating plate 1 and cooperate with the flipping device 52. The flipping motor is installed on the fixed frame and the power rod is connected to the drive wheel. The drive wheel is driven by a transmission belt. The belt is connected to the drive wheel 53; the flipping device 52 includes a rotating column 55 and bearings 57. One end of the rotating column 55 is provided with a positioning groove 56. At least two bearings 57 are arranged in the positioning groove 56 and sleeved on the conveying screw 3. Several flipping grooves 58 are equally spaced on the circumferential surface of the rotating column 55; a contact sensor is installed on the limiting plate 54; the two side walls of the flipping groove 58 are inclined inward, and several V-shaped grooves are provided on the bottom and side walls of the flipping groove 58; silicone anti-slip strips are adhered to the conveyor belt of the feed belt conveyor 61.

[0021] Motor 2 drives the conveying screw 3 to rotate. Medicine bottles are pushed between two limiting plates 54 via a cylinder, belt conveyor, or manual pushing, and squeezed into the tilting trough 58. Simultaneously, positioning plate 51 prevents the bottles from moving out of the other end of the tilting trough 58. A contact sensor determines the number of bottles entering the tilting trough 58. Once the number is determined, the tilting motor is activated. The tilting motor sequentially drives the drive wheel, transmission belt, transmission wheel 53, and rotating column 55 to rotate. The rotating column 55 rotates, causing the tilting trough 58 filled with medicine bottles to rotate 180 degrees, thus tilting the bottles. The tilted bottles then contact the conveyor belt of the feeding belt conveyor 61. The feeding belt conveyor 61 is then activated, causing the bottles to roll until they enter the conveying screw 3 for transport. During the transport process by the conveying screw 3, the bottle caps will... When the electrode plate 63 contacts the liquid, if the liquid leaks, the current will cause electrical breakdown along the leaking liquid, thus detecting the leak. Once a leak is detected, the screening cylinder 64 moves the screening plate 66, causing the medicine bottle to fall out through the screening hole 65. If the packaging is qualified, the bottle will move directly to the next section through the screening plate 66. The silicone anti-slip strip ensures that the medicine bottle can be smoothly discharged from the turning trough 58 by the feeding belt conveyor 61 to avoid slippage. The inward inclination of the two side walls of the turning trough 58 prevents the medicine bottle from tipping over and falling out of the turning trough 58 during the turning process. Several V-shaped grooves prevent the medicine bottle from rolling when turning in the turning trough 58. The V-shaped grooves should not be too deep, otherwise it will affect the belt conveyor 61 to transport the medicine bottle out.

[0022] The specific embodiments of this utility model have been described in detail above, but they are merely examples, and this utility model is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications and substitutions to this utility model are also within the scope of this utility model. Therefore, all equivalent changes and modifications made without departing from the spirit and scope of this utility model are covered within the scope of this utility model.

Claims

1. An electrical detection device for producing antitoxin serum products, characterized in that: The device includes a plastic insulating plate (1), a motor (2), a conveying screw (3), a limiting baffle (4), a flipping mechanism (5), an electrical inspection mechanism (6), mounting bearings, and a fixing frame. The plastic insulating plate (1) is mounted on the fixing frame. The motor (2) is mounted on the plastic insulating plate (1), and its power rod is connected to the conveying screw (3). One end of the conveying screw (3) is connected to the flipping mechanism (5). The flipping mechanism (5) is connected to the plastic insulating plate (1) via mounting bearings. The limiting baffle (4) is located on one side of the conveying screw (3). Several electrical inspection mechanisms (6) are located on the plastic insulating plate (1) and connected to the conveying screw (3). The electrical inspection mechanism (6) includes a feed belt conveyor (61), a negative electrode plate (62), a positive electrode plate (63), a screening cylinder (64), a screening hole (65), and a screening plate (66). The plastic insulating plate (1) has a positive electrode plate groove for installing the positive electrode plate (63), and the limiting baffle (4) has a negative electrode plate groove for installing the negative electrode plate (62). The screening hole (65) starts on one side of the positive electrode plate groove, and the screening plate (66) is slidably connected in the screening hole (65). The screening cylinder (64) is mounted on a fixed frame and the piston rod is connected to the screening plate (66). A camera is mounted on the limiting baffle (4).

2. The electrical detection device for producing antitoxin serum products as described in claim 1, characterized in that: The flipping mechanism (5) includes a positioning plate (51), a flipping device (52), a transmission wheel (53), a limiting plate (54), a drive wheel, a transmission belt, and a flipping motor. The limiting plate (54) is located on one side of the flipping device (52). The flipping device (52) is movably connected to the conveying screw (3). The transmission wheel (53) is connected to the side of the flipping device (52) away from the conveying screw (3). The two limiting plates (54) are symmetrically installed on the plastic insulating plate (1) and cooperate with the flipping device (52). The flipping motor is installed on the fixed frame and the power rod is connected to the drive wheel. The drive wheel is connected to the transmission wheel (53) through the transmission belt.

3. The electrical detection device for producing antitoxin serum products as described in claim 2, characterized in that: The flipping device (52) includes a rotating column (55) and bearings (57). One end of the rotating column (55) is provided with a positioning groove (56). At least two bearings (57) are arranged in the positioning groove (56) and sleeved on the conveying screw (3). A number of flipping grooves (58) are equally spaced on the circumferential surface of the rotating column (55).

4. The electrical detection device for producing antitoxin serum products as described in claim 3, characterized in that: A contact sensor is installed on the limiting plate (54).

5. The electrical detection device for producing antitoxin serum products as described in claim 4, characterized in that: The two side walls of the flipping groove (58) are inclined inward, and the bottom and side walls of the flipping groove (58) are provided with several V-shaped grooves.

6. The electrical detection device for producing antitoxin serum products as described in claim 5, characterized in that: The feed belt conveyor (61) has silicone anti-slip strips attached to its conveyor belt.

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