Rapid nondestructive testing device for steel center segregation

Abstract

The utility model provides a steel center segregation rapid nondestructive testing device, and relates to the technical field of steel center segregation nondestructive testing, the steel center segregation rapid nondestructive testing device comprises a steel placing fixing frame and a steel center segregation testing device, the front side of the steel placing fixing frame is fixedly provided with a supporting frame, one side of the supporting frame is fixedly provided with a first motor, and the other side of the supporting frame is fixedly provided with a second motor; a first lead screw is fixedly installed at the output end of the first motor, the steel center segregation detection device can move to the steel center position through the arranged center segregation moving and positioning assembly and the steel center segregation rapid nondestructive detection assembly, and a third motor is controlled to drive a driving shaft and a rotating plate to rotate; and an electric telescopic rod is controlled to ascend and descend and is matched with a second connecting block and a second hanging lug, so that the angle of the steel center segregation detection device below can be adjusted, and the steel center segregation detection device can be used for carrying out segregation lossless rapid detection on steel with different shapes.

Description

Technical Field

[0001] This utility model relates to the field of non-destructive testing technology for steel center segregation, and in particular to a rapid non-destructive testing device for steel center segregation. Background Technology

[0002] Center segregation in steel refers to the phenomenon of uneven chemical composition occurring in the central part of a steel ingot or steel product. This means that the content of certain elements differs significantly between the central region and other areas. Center segregation leads to uneven mechanical properties in the steel, reducing its key performance indicators such as strength, toughness, and ductility. For example, in mechanical parts subjected to dynamic loads, the uneven performance caused by center segregation may lead to premature fatigue failure, affecting the reliability and service life of the entire equipment.

[0003] CN116067872A discloses a rapid non-destructive testing and evaluation device and method for the bonding strength of waterproof adhesive layers, including a specimen cutting tool and a pull-out testing tool. The specimen cutting tool includes a central cylinder and a cutting cylinder. A handle is provided above the central cylinder, and a cover plate is provided below it. The lower center of the cover plate has a concave structure, and a screw is provided on the cover plate. The lower part of the cutting cylinder has a serrated structure. The pull-out testing tool includes a support cylinder, and a pull rod is provided above the support cylinder. A hand hole is opened on the support cylinder, and a constraint ring is sleeved on the outside of the pull rod.

[0004] When in use, existing devices are difficult to inspect steel of different shapes, making it easy for the inspection device to collide with the steel during movement. In addition, existing devices can only move the inspection device in parallel, making it difficult to distinguish the segregation between the center and the outer side of the steel. Therefore, we propose a rapid non-destructive testing device for steel center segregation. Utility Model Content

[0005] In view of this, this application provides a rapid non-destructive testing device for steel center segregation, with the aim of solving the above-mentioned technical problems to a certain extent.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A rapid non-destructive testing device for steel center segregation includes a steel placement and fixing frame and a steel center segregation testing device. A support frame is fixedly installed on the front side of the steel placement and fixing frame. A first motor is fixedly installed on one side of the support frame. A first lead screw is fixedly installed at the output end of the first motor. The first lead screw is rotatably installed on the front and rear sides of the inner side of the support frame. A pulley is fixedly installed on the outer side of the first lead screw. A synchronous belt is tensioned on the outer side of the pulley. A center segregation moving and positioning component is arranged above the first lead screw. A rapid non-destructive testing component for steel center segregation is arranged above the center segregation moving and positioning component. A steel center segregation testing and processing display mechanism is arranged above the steel center segregation testing device.

[0008] Preferably, the center segregation moving positioning assembly includes a sliding box, a second motor, a second lead screw, a moving block, a third motor, a drive shaft, and a rotating plate. The sliding box is threaded onto the outside of the first lead screw. The second motor is fixedly installed on one inner wall of the sliding box. The second lead screw is fixedly installed at the output end of the second motor. The moving block is threaded onto the outside of the second lead screw. The third motor is fixedly installed on the top of the moving block. The drive shaft is fixedly installed at the output end of the third motor. The rotating plate is fixedly installed at the bottom of the drive shaft.

[0009] Preferably, the rapid non-destructive testing component for steel center segregation includes a first lug, a first fixing pin, a first connecting block, an electric telescopic rod, a second connecting block, a second lug, and a second fixing pin. The first lug is fixedly installed on the left and right sides of the bottom of the rotating plate, the first fixing pin is fixedly installed on the inner side of the first lug, the first connecting block is rotatably installed on the outer side of the first fixing pin, the electric telescopic rod is fixedly installed on the bottom of the first connecting block, the second connecting block is fixedly installed on the output end of the electric telescopic rod, the second lug is rotatably installed on the outer side of the second connecting block, and the second fixing pin is fixedly installed on the inner side of the second connecting block and the second lug.

[0010] Preferably, the steel center detection and processing display mechanism includes a multi-sensor integrated probe, a high-speed data acquisition module, a data processing module, an ultrasonic sensor, an electromagnetic sensor, and a visualization display module. The multi-sensor integrated probe is electrically connected to the high-speed data acquisition module, the high-speed data acquisition module is electrically connected to the data processing module, the ultrasonic sensor is electrically connected to the multi-sensor integrated probe, the electromagnetic sensor is electrically connected to the multi-sensor integrated probe, and the visualization display module is electrically connected to the data processing module.

[0011] By adopting the above technical solutions, the ultrasonic sensor utilizes the propagation characteristics of ultrasonic waves in steel. Since center segregation causes changes in the acoustic properties of the steel, such as sound velocity and attenuation, the segregation can be detected by emitting and receiving ultrasonic waves and analyzing parameters such as the time and amplitude of the echo signal. The electromagnetic sensor, based on the principle of electromagnetic induction, detects changes in the conductivity and permeability of the steel due to center segregation. The electromagnetic sensor can detect these changes in electromagnetic properties, thereby indirectly determining center segregation. The high-speed data acquisition module can simultaneously and rapidly acquire a large amount of data from both the ultrasonic sensor and the electromagnetic sensor.

[0012] Preferably, the first hook, the first connecting block, the second connecting block and the second hook are all arc-shaped, and a through groove is provided on one side of the first hook, the first connecting block, the second connecting block and the second hook. The first fixing pin and the second fixing pin are fixedly installed on the inner side of the through groove.

[0013] By adopting the above technical solution, the electric telescopic pole can drive the steel center segregation detection device below to adjust its angle during movement, thereby enabling the detection sensor above the steel center segregation detection device to detect steel at different angles.

[0014] Preferably, the bottom of the sliding box is provided with a guide groove, and the moving block is slidably installed on the inner side of the guide groove. The moving block is L-shaped.

[0015] Preferably, a threaded hole is provided on one side of the sliding box, and the first lead screw engages with the adjacent threaded hole.

[0016] By adopting the above technical solution, the threaded hole facilitates the first lead screw to drive the sliding box to bear force after rotation, thereby enabling the sliding box to move in the left and right directions.

[0017] Preferably, a storage battery is provided at the bottom of the rotating plate, and the electric telescopic rod is electrically connected to the storage battery.

[0018] By adopting the above technical solution, the battery can power the electric telescopic pole, so that the electric telescopic pole does not need an external power cord. This also makes it less likely for the power cord above the electric telescopic pole to become tangled when the third motor and drive shaft drive it to rotate.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0020] This utility model discloses a rapid non-destructive testing device for steel center segregation. By setting a center segregation moving positioning component and a rapid non-destructive testing component for steel center segregation, the steel center segregation testing device can be moved to the center position of the steel. The third motor drives the drive shaft and rotating plate to rotate, so that the steel center segregation testing device can rotate around the center of the steel. The electric telescopic rod is controlled to rise and fall and cooperate with the second connecting block and the second hanging ear, so that the angle of the steel center segregation testing device below can be adjusted. This device can perform rapid non-destructive testing for segregation of steel with different shapes.

[0021] This utility model discloses a rapid non-destructive testing device for steel center segregation. Through a steel center detection, processing, and display mechanism, an ultrasonic sensor utilizes the propagation characteristics of ultrasonic waves in steel. Since center segregation causes changes in the acoustic properties of the steel, such as sound velocity and attenuation, the device detects segregation by emitting and receiving ultrasonic waves and analyzing parameters such as the time and amplitude of the echo signals. An electromagnetic sensor, based on the principle of electromagnetic induction, detects changes in the conductivity and permeability of the steel due to center segregation, thus indirectly determining center segregation. A high-speed data acquisition module can simultaneously and rapidly acquire large amounts of data from both the ultrasonic and electromagnetic sensors.

[0022] The data processing module can process and analyze the massive amounts of data collected in real time. First, it performs preprocessing such as filtering and noise reduction on the ultrasonic and electromagnetic data to remove interference signals. Then, it uses model-based data analysis methods, such as establishing ultrasonic propagation models and electromagnetic property models for normal steel structure and different degrees of center segregation, and compares and matches the collected data with the models to determine the location, range, and degree of center segregation in the steel. The visualization module can display the analyzed data graphically.

[0023] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural schematic diagram of a rapid non-destructive testing device for steel center segregation proposed in this utility model;

[0025] Figure 2 A schematic diagram of a three-dimensional view of a rapid non-destructive testing device for steel center segregation provided according to an embodiment of this application is shown.

[0026] Figure 3 A schematic diagram of a three-dimensional view of a rapid non-destructive testing device for steel center segregation provided according to an embodiment of this application is shown.

[0027] Figure 4 A schematic diagram of the frame structure of a rapid non-destructive testing device for steel center segregation provided according to an embodiment of this application is shown.

[0028] Figure label:

[0029] 1. Center segregation moving positioning component; 2. Steel center segregation rapid non-destructive testing component; 3. Steel center segregation testing and processing display mechanism; 4. Steel placement and fixing frame; 5. Steel center segregation testing device; 6. Support frame; 7. First motor; 8. First lead screw; 9. Pulley; 10. Synchronous belt;

[0030] 11. Sliding box; 12. Second motor; 13. Second lead screw; 14. Moving block; 15. Third motor; 16. Drive shaft; 17. Rotating plate;

[0031] 21. First hook; 22. First fixing pin; 23. First connecting block; 24. Electric telescopic rod; 25. Second connecting block; 26. Second hook; 27. Second fixing pin;

[0032] 31. Multi-sensor integrated probe; 32. High-speed data acquisition module; 33. Data processing module; 34. Ultrasonic sensor; 35. Electromagnetic sensor; 36. Visualization display module. Detailed Implementation

[0033] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given below in conjunction with the accompanying drawings;

[0034] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0035] refer to Figure 1-4 A rapid non-destructive testing device for steel center segregation includes a steel placement and fixing frame 4 and a steel center segregation testing device 5. A support frame 6 is fixedly installed on the front side of the steel placement and fixing frame 4. A first motor 7 is fixedly installed on one side of the support frame 6. A first lead screw 8 is fixedly installed at the output end of the first motor 7. The first lead screw 8 is rotatably installed on the front and rear sides of the inner side of the support frame 6. A pulley 9 is fixedly installed on the outer side of the first lead screw 8. A synchronous belt 10 is tensioned on the outer side of the pulley 9. A center segregation moving and positioning component 1 is arranged above the first lead screw 8. A rapid non-destructive testing component 2 for steel center segregation is arranged above the center segregation moving and positioning component 1. A steel center segregation testing and processing display mechanism 3 is arranged above the steel center segregation testing device 5.

[0036] In this embodiment, the center segregation moving positioning component 1 includes a sliding box 11, a second motor 12, a second lead screw 13, a moving block 14, a third motor 15, a drive shaft 16, and a rotating plate 17. The sliding box 11 is threaded onto the outside of the first lead screw 8. The second motor 12 is fixedly installed on one side of the inner wall of the sliding box 11. The second lead screw 13 is fixedly installed at the output end of the second motor 12. The moving block 14 is threaded onto the outside of the second lead screw 13. The third motor 15 is fixedly installed on the top of the moving block 14. The drive shaft 16 is fixedly installed at the output end of the third motor 15. The rotating plate 17 is fixedly installed at the bottom of the drive shaft 16.

[0037] In this embodiment, the rapid non-destructive testing component 2 for steel center segregation includes a first lug 21, a first fixing pin 22, a first connecting block 23, an electric telescopic rod 24, a second connecting block 25, a second lug 26, and a second fixing pin 27. The first lug 21 is fixedly installed on the bottom left and right sides of the rotating plate 17. The first fixing pin 22 is fixedly installed on the inner side of the first lug 21. The first connecting block 23 is rotatably installed on the outer side of the first fixing pin 22. The electric telescopic rod 24 is fixedly installed on the bottom of the first connecting block 23. The second connecting block 25 is fixedly installed on the output end of the electric telescopic rod 24. The second lug 26 is rotatably installed on the outer side of the second connecting block 25. The second fixing pin 27 is fixedly installed on the inner side of the second connecting block 25 and the second lug 26.

[0038] In this embodiment, the steel center detection and processing display mechanism 3 includes a multi-sensor integrated probe 31, a high-speed data acquisition module 32, a data processing module 33, an ultrasonic sensor 34, an electromagnetic sensor 35, and a visualization display module 36. The multi-sensor integrated probe 31 is electrically connected to the high-speed data acquisition module 32, the high-speed data acquisition module 32 is electrically connected to the data processing module 33, the ultrasonic sensor 34 is electrically connected to the multi-sensor integrated probe 31, the electromagnetic sensor 35 is electrically connected to the multi-sensor integrated probe 31, and the visualization display module 36 is electrically connected to the data processing module 33. The high-speed data acquisition module 32, the data processing module 33, the ultrasonic sensor 34, the electromagnetic sensor 35, and the visualization display module 36 are all existing technologies. Their function is that the ultrasonic sensor 34 utilizes the propagation characteristics of ultrasonic waves in steel. Due to center segregation, the acoustic characteristics such as sound velocity and attenuation inside the steel change. The system transmits and receives ultrasonic waves, and analyzes parameters such as the time and amplitude of the echo signals to detect segregation. Electromagnetic sensor 35, based on the principle of electromagnetic induction, detects changes in the conductivity and permeability of steel due to center segregation, thus indirectly determining center segregation. High-speed data acquisition module 32 can simultaneously and rapidly acquire large amounts of data from both the ultrasonic and electromagnetic sensors. Data processing module 33 processes and analyzes the acquired massive amounts of data in real time. First, the ultrasonic and electromagnetic data undergo preprocessing such as filtering and noise reduction to remove interference signals. Then, using model-based data analysis methods, such as establishing ultrasonic propagation and electromagnetic characteristic models for normal steel structure and different degrees of center segregation, the acquired data is compared and matched with the models to determine the location, range, and degree of center segregation. Visualization module 36 can graphically display the analyzed data.

[0039] In this embodiment, the first hook 21, the first connecting block 23, the second connecting block 25, and the second hook 26 are all arc-shaped. A through groove is provided on one side of the first hook 21, the first connecting block 23, the second connecting block 25, and the second hook 26. The first fixing pin 22 and the second fixing pin 27 are fixedly installed inside the through groove.

[0040] In this embodiment, a guide groove is provided at the bottom of the sliding box 11, and the moving block 14 is slidably installed on the inner side of the guide groove. The moving block 14 is L-shaped. The L-shaped moving block 14 facilitates the installation of the third motor 15, making it less likely to cause obstruction when the third motor 15 drives the lower component to rotate. Moreover, the third motor 15 slides more stably with the sliding box 11 after installation.

[0041] In this embodiment, a threaded hole is provided on one side of the sliding box 11, and the first lead screw 8 meshes with the adjacent threaded hole; in this embodiment, a storage battery is provided at the bottom of the rotating plate 17, and the electric telescopic rod 24 is electrically connected to the storage battery; so that the storage battery can supply power to the electric telescopic rod 24, thereby eliminating the need for an external power cord for the electric telescopic rod 24 and making it less likely for the power cord above the electric telescopic rod 24 to become tangled.

[0042] Specifically, the device controls the first motor 7 to drive the first lead screw 8 to rotate, so that the first lead screw 8 can drive multiple first lead screws 8 to rotate via the pulley 9 and the synchronous belt 10. This allows the first lead screw 8 to drive the sliding box 11 to slide left and right. Meanwhile, the second motor 12 inside the sliding box 11 can drive the moving block 14 to move back and forth via the second lead screw 13, allowing the steel center segregation detection device 5 to move to the center position of the steel. Finally, the device controls the third motor 15 to drive the drive shaft 16 and the rotating plate 17 to rotate. This allows the steel center segregation detection device 5 to rotate circumferentially around the center of the steel, and controls the electric telescopic rod 24 to rise and fall, cooperating with the second connecting block 25 and the second hanging lug 26. This allows the angle of the lower steel center segregation detection device 5 to be adjusted, enabling the device to perform non-destructive and rapid segregation detection on steel of different shapes. The ultrasonic sensor 34 utilizes the propagation characteristics of ultrasonic waves in steel. Since center segregation causes changes in the acoustic properties of the steel, such as sound velocity and attenuation, it detects segregation by emitting and receiving ultrasonic waves and analyzing parameters such as the time and amplitude of the echo signal. The electromagnetic sensor 35 is based on the principle of electromagnetic induction. Center segregation in steel causes changes in its conductivity and permeability. The changes in electromagnetic properties can be detected, thereby indirectly determining center segregation. The high-speed data acquisition module 32 can simultaneously and quickly acquire a large amount of data from the ultrasonic sensor and the electromagnetic sensor. The data processing module 33 can process and analyze the massive amount of data acquired in real time. First, the ultrasonic data and electromagnetic data are preprocessed by filtering and noise reduction to remove interference signals. Then, using model-based data analysis methods, such as establishing ultrasonic propagation models and electromagnetic property models for normal steel structure and different degrees of center segregation, the acquired data is compared and matched with the models to determine the location, range, and degree of center segregation in the steel. The visualization display module 36 can display the analyzed data graphically.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid non-destructive testing device for steel center segregation, characterized in that, include: A steel placement and fixing frame (4) and a steel center segregation detection device (5) are provided. A support frame (6) is fixedly installed on the front side of the steel placement and fixing frame (4). A first motor (7) is fixedly installed on one side of the support frame (6). A first lead screw (8) is fixedly installed at the output end of the first motor (7). The first lead screw (8) is rotatably installed on the front and rear sides of the inner side of the support frame (6). A pulley (9) is fixedly installed on the outer side of the first lead screw (8). A synchronous belt (10) is tensioned on the outer side of the pulley (9). A center segregation moving and positioning component (1) is provided above the first lead screw (8). A steel center segregation rapid non-destructive testing component (2) is provided above the center segregation moving and positioning component (1). A steel center segregation detection and processing display mechanism (3) is provided above the steel center segregation detection device (5).

2. The rapid non-destructive testing device for steel center segregation according to claim 1, characterized in that, The center segregation moving positioning assembly (1) includes a sliding box (11), a second motor (12), a second lead screw (13), a moving block (14), a third motor (15), a drive shaft (16), and a rotating plate (17). The sliding box (11) is threaded onto the outside of the first lead screw (8). The second motor (12) is fixedly installed on the inner wall of one side of the sliding box (11). The second lead screw (13) is fixedly installed at the output end of the second motor (12). The moving block (14) is threaded onto the outside of the second lead screw (13). The third motor (15) is fixedly installed on the top of the moving block (14). The drive shaft (16) is fixedly installed at the output end of the third motor (15). The rotating plate (17) is fixedly installed at the bottom of the drive shaft (16).

3. The rapid non-destructive testing device for steel center segregation according to claim 1, characterized in that, The steel center segregation rapid non-destructive testing component (2) includes a first lug (21), a first fixing pin (22), a first connecting block (23), an electric telescopic rod (24), a second connecting block (25), a second lug (26), and a second fixing pin (27). The first lug (21) is fixedly installed on the bottom left and right sides of the rotating plate (17). The first fixing pin (22) is fixedly installed on the inner side of the first lug (21). The first connecting block (23) is rotatably installed on the outer side of the first fixing pin (22). The electric telescopic rod (24) is fixedly installed on the bottom of the first connecting block (23). The second connecting block (25) is fixedly installed on the output end of the electric telescopic rod (24). The second lug (26) is rotatably installed on the outer side of the second connecting block (25). The second fixing pin (27) is fixedly installed on the inner side of the second connecting block (25) and the second lug (26).

4. The rapid non-destructive testing device for steel center segregation according to claim 1, characterized in that, The steel center detection and processing display mechanism (3) includes a multi-sensor integrated probe (31), a high-speed data acquisition module (32), a data processing module (33), an ultrasonic sensor (34), an electromagnetic sensor (35), and a visualization display module (36). The multi-sensor integrated probe (31) is electrically connected to the high-speed data acquisition module (32), the high-speed data acquisition module (32) is electrically connected to the data processing module (33), the ultrasonic sensor (34) is electrically connected to the multi-sensor integrated probe (31), the electromagnetic sensor (35) is electrically connected to the multi-sensor integrated probe (31), and the visualization display module (36) is electrically connected to the data processing module (33).

5. The rapid non-destructive testing device for steel center segregation according to claim 3, characterized in that, The first hanging ear (21), the first connecting block (23), the second connecting block (25) and the second hanging ear (26) are all arc-shaped. A through groove is provided on one side of the first hanging ear (21), the first connecting block (23), the second connecting block (25) and the second hanging ear (26). The first fixing pin (22) and the second fixing pin (27) are fixedly installed on the inside of the through groove.

6. The rapid non-destructive testing device for steel center segregation according to claim 2, characterized in that, The bottom of the sliding box (11) is provided with a guide groove, and the moving block (14) is slidably installed on the inner side of the guide groove. The moving block (14) is L-shaped.

7. The rapid non-destructive testing device for steel center segregation according to claim 2, characterized in that, The sliding box (11) has a threaded hole on one side, and the first lead screw (8) meshes with the adjacent threaded hole.

8. The rapid non-destructive testing device for steel center segregation according to claim 2, characterized in that, A battery is installed at the bottom of the rotating plate (17), and the electric telescopic rod (24) is electrically connected to the battery.

Images