Industrial motor iron core assembling tool

By designing assembly fixtures for the base, moving plate, positioning clamp, and pushing mechanism, the problem of inaccurate positioning in traditional iron core assembly is solved, achieving efficient and flexible iron core assembly and reducing operational difficulty and cost.

CN223502702UActive Publication Date: 2025-10-31CHANGZHOU BAOJIE PUNCHING CO LTD
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Patent Information

Application Number
CN202422974219.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-31
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The lack of precise positioning devices in the assembly process of traditional industrial motor cores makes it difficult to align the cores accurately, affecting motor performance and increasing processing difficulty. At the same time, the assembly tooling design is complex and costly.

Method used

An assembly fixture comprising a base, a movable plate, an assembly table, a positioning clamp, and a pushing mechanism is designed. The assembly table and the positioning clamp are adjusted by sliding to provide a precise positioning reference. The fixture is also equipped with a simple pushing mechanism to facilitate the assembly and ejection of the iron core.

Benefits of technology

It improves the efficiency and flexibility of iron core assembly, reduces operational difficulty and cost, and enhances production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an industrial motor iron core assembling tool which comprises a base, a movable plate is arranged on the top of the base in a sliding mode, an assembling table is fixedly connected to the top of the movable plate, and a plurality of transverse mounting holes and a plurality of longitudinal mounting holes are formed in the top of the assembling table. Two first positioning clamping plates and two second positioning clamping plates are arranged on the top face of the assembling table and fixedly connected with the assembling table through fastening bolts, a push plate is slidably connected into the center through hole, a push rod is fixedly connected to the bottom of the push plate, and a through groove is formed in one side face of the movable plate. The bottom end of the push rod extends into the through groove and is fixedly connected with a connecting rod, a driving block is slidably arranged in the through groove, and one end of the driving block is fixedly connected with a driving rod. According to the industrial motor iron core assembling tool, the assembling efficiency and flexibility of the industrial motor iron core are improved, the operation difficulty and cost are reduced, and the industrial motor iron core assembling tool plays a positive role in improving the production efficiency and the product quality.
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Description

Technical Field

[0001] This utility model relates to the field of industrial motor processing equipment technology, specifically to an industrial motor core assembly fixture. Background Technology

[0002] As a core component of industrial motors, the precision of the iron core directly affects the motor's performance and stability. Therefore, during assembly, it is crucial to ensure precise alignment of all parts of the iron core. In traditional assembly processes, the lack of precise positioning devices often makes accurate alignment of the iron core parts difficult. This not only affects motor performance but also increases the difficulty of subsequent processing and debugging. Furthermore, traditional assembly tooling designs are often complex, increasing manufacturing costs and operational complexity. Utility Model Content

[0003] The purpose of this utility model is to provide an assembly fixture for industrial motor cores, which improves the efficiency and flexibility of industrial motor core assembly, reduces operational difficulty and cost, and plays a positive role in improving production efficiency and product quality, thereby solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] An industrial motor core assembly fixture includes a base, a movable plate slidably disposed on the top of the base, an assembly platform fixedly connected to the top of the movable plate, a plurality of horizontal mounting holes and a plurality of vertical mounting holes on the top of the assembly platform, two first positioning clamps and two second positioning clamps disposed on the top surface of the assembly platform, the first positioning clamps and the second positioning clamps being fixedly connected to the assembly platform by fastening bolts, a central through hole being disposed at the center of the assembly platform, a push plate slidably disposed within the central through hole, a push rod being fixedly connected to the bottom of the push plate, a through groove being disposed on one side of the movable plate, the bottom end of the push rod extending into the through groove and fixedly connected to a connecting rod, a drive block slidably disposed within the through groove, and a drive rod being fixedly connected to one end of the drive block.

[0006] Preferably, two slide rails are fixedly installed on the top of the base, and two slide grooves that match the slide rails are formed on the movable plate.

[0007] Preferably, both the first positioning clamp and the two second positioning clamps have two strip-shaped adjustment holes.

[0008] Preferably, the assembly platform has multiple mounting countersunk holes, and mounting bolts are threaded into the mounting countersunk holes. The assembly platform and the movable plate are fixedly connected by the multiple mounting bolts.

[0009] Preferably, anti-loosening washers are provided at the connection points of the plurality of fastening bolts with the first positioning clamp and the second positioning clamp.

[0010] Preferably, a baffle is fixedly connected to the opening of the through groove, and the drive rod passes through the baffle.

[0011] Preferably, a return spring is fixedly connected to the side of the baffle, the return spring is sleeved on the drive rod, and an operating handle is fixedly connected to the end of the drive rod.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This industrial motor core assembly fixture allows for easy adjustment of the assembly platform's position via a movable plate on the base. Multiple horizontal and vertical mounting holes are provided on the assembly platform. A first and second positioning clamping plate are fixedly connected to the assembly platform via fastening bolts. The positions of the first and second positioning clamping plates can be adjusted according to the size and shape of the industrial motor core to be assembled, providing a precise positioning reference for the assembly of the industrial motor core. This allows it to adapt to different working environments and layout requirements, improving the flexibility of the assembly process. A push plate sliding within the central through hole, along with its connected push rod, connecting rod, drive block, and drive rod, constitutes a simple yet effective push-out mechanism. This mechanism allows for convenient ejection of the industrial motor core after assembly, is easy to operate, and has low maintenance costs. This fixture improves the efficiency and flexibility of industrial motor core assembly, reduces operational difficulty and costs, and plays a positive role in improving production efficiency and product quality. Attached Figure Description

[0014] Figure 1 A schematic diagram of the structure of an industrial motor core assembly fixture provided by this utility model. Figure 1 ;

[0015] Figure 2 A schematic diagram of the structure of an industrial motor core assembly fixture provided by this utility model. Figure 2 ;

[0016] Figure 3 A schematic diagram of the moving plate and assembly table of an industrial motor core assembly fixture provided by this utility model.

[0017] Figure 4 A schematic diagram of the structure of a movable plate for an industrial motor core assembly fixture provided by this utility model;

[0018] Figure 5 This utility model provides a structural schematic diagram of the push plate and drive rod of an industrial motor core assembly fixture.

[0019] In the diagram: 1. Base; 2. Movable plate; 3. Assembly table; 4. Horizontal mounting hole; 5. Longitudinal mounting hole; 6. First positioning clamp; 7. Second positioning clamp; 8. Strip-shaped adjustment hole; 9. Fastening bolt; 10. Central through hole; 11. Push plate; 12. Push rod; 13. Through groove; 14. Connecting rod; 15. Drive block; 16. Drive rod; 17. Slide rail; 18. Slide groove; 19. Mounting countersunk hole; 20. Mounting bolt; 21. Baffle; 22. Return spring; 23. Handle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0022] Please see Figure 1-5 This utility model provides an industrial motor core assembly fixture, including a base 1, a movable plate 2 slidably disposed on the top of the base 1, an assembly platform 3 fixedly connected to the top of the movable plate 2, a plurality of horizontal mounting holes 4 and a plurality of vertical mounting holes 5 opened on the top of the assembly platform 3, two first positioning clamps 6 and two second positioning clamps 7 disposed on the top surface of the assembly platform 3, the first positioning clamps 6 and the second positioning clamps 7 are fixedly connected to the assembly platform 3 by fastening bolts 9, a central through hole 10 is opened at the center of the assembly platform 3, a push plate 11 is slidably connected in the central through hole 10, a push rod 12 is fixedly connected to the bottom of the push plate 11, a through groove 13 is opened on one side of the movable plate 2, the bottom end of the push rod 12 extends into the through groove 13 and is fixedly connected to a connecting rod 14, a drive block 15 is slidably disposed in the through groove 13, and a drive rod 16 is fixedly connected to one end of the drive block 15.

[0023] This industrial motor core assembly fixture allows for easy adjustment of the assembly platform 3 via a movable plate 2 on the base 1. Multiple transverse mounting holes 4 and longitudinal mounting holes 5 are provided on the assembly platform 3. A first positioning clamp 6 and a second positioning clamp 7 are fixedly connected to the assembly platform 3 via fastening bolts 9. The positions of the first and second positioning clamps 6 and 7 can be adjusted according to the size and shape of the industrial motor core to be assembled, providing a precise positioning reference for the assembly of the industrial motor core. This allows it to adapt to different working environments and layout requirements, improving the flexibility of the assembly process. A push plate 11, which slides within the central through hole 10, and its connected push rod 12, connecting rod 14, drive block 15, and drive rod 16 constitute a simple yet effective push-out mechanism. This mechanism can easily eject the industrial motor core after assembly, is easy to operate, and has low maintenance costs. This fixture improves the efficiency and flexibility of industrial motor core assembly, reduces operational difficulty and costs, and plays a positive role in improving production efficiency and product quality.

[0024] Two slide rails 17 are fixedly installed on the top of the base 1. Two sliding grooves 18 matching the slide rails 17 are opened on the moving plate 2, making the sliding of the moving plate 2 on the base 1 more stable and precise, reducing shaking and errors during movement, and further improving the stability and accuracy of the assembly process. Two strip-shaped adjustment holes 8 are opened on the first positioning clamp 6 and the two second positioning clamps 7. The design of the strip-shaped adjustment holes 8 allows the position of the first positioning clamp 6 and the second positioning clamp 7 on the assembly table 3 to be adjusted more flexibly. It can not only be adjusted laterally and longitudinally according to the size of the industrial motor core, but also fine-tuned to meet more stringent positioning requirements.

[0025] The assembly table 3 has multiple countersunk holes 19, with mounting bolts 20 threaded into the internal threads of each hole. The assembly table 3 and the movable plate 2 are fixedly connected by these bolts, ensuring a firm and reliable connection between them. This prevents loosening due to vibration or impact during assembly, ensuring the overall stability and durability of the tooling, while maintaining the flatness of the assembly table 3. Anti-loosening washers are installed at the connections between the multiple fastening bolts 9 and the first positioning clamp 6 and the second positioning clamp 7. These washers effectively prevent the fastening bolts 9 from loosening after vibration or prolonged use, thus ensuring the stability and positioning accuracy of the first positioning clamp 6 and the second positioning clamp 7 during assembly.

[0026] A baffle 21 is fixedly connected to the opening of the through slot 13, and the drive rod 16 passes through the baffle 21. This prevents the drive block 15 and the drive rod 16 from falling out of the through slot 13 during sliding, increasing the safety and reliability of the tooling. A return spring 22 is fixedly connected to the side of the baffle 21 and is sleeved on the drive rod 16. An operating handle 23 is fixedly connected to the end of the drive rod 16. The return spring 22 allows the drive rod 16 to automatically return to its original position after being pushed, reducing the labor intensity of the operator. The operating handle 23 makes it easier for the operator to control the pushing of the drive rod 16, improving the convenience and efficiency of operation.

[0027] When using this industrial motor core assembly fixture, loosen the fastening bolts 9 according to the size and shape of the industrial motor core to be assembled, move the clamping plate to the appropriate position, and then tighten the fastening bolts 9 again. Adjust the first positioning clamping plate 6 and the second positioning clamping plate 7 to the appropriate position, slide the moving plate 2 along the slide rail 17 on the base 1 to the initial position, and prepare to start the assembly work. Place the industrial motor core on the assembly table 3, and ensure that it is fixed by the first positioning clamping plate 6 and the second positioning clamping plate 7 before proceeding with the assembly work. After the industrial motor core is assembled, the operator holds the operating handle 23 and pushes the drive rod 16 to drive the drive block 15 to slide in the through groove 13. The push plate 11 is pushed upward in the central through hole 10 through the connecting rod 14 and the push rod 12. The rise of the push plate 11 pushes the industrial motor core out of the assembly table 3, separating it from the assembly table 3. After the industrial motor core is pushed out, the return spring 22 automatically returns the drive rod 16 to the initial position.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An industrial motor core assembly fixture, comprising a base (1), characterized in that: A movable plate (2) is slidably disposed on the top of the base (1). An assembly platform (3) is fixedly connected to the top of the movable plate (2). The top of the assembly platform (3) is provided with multiple horizontal mounting holes (4) and multiple vertical mounting holes (5). Two first positioning clamps (6) and two second positioning clamps (7) are disposed on the top surface of the assembly platform (3). The first positioning clamps (6) and the second positioning clamps (7) are fixedly connected to the assembly platform (3) by fastening bolts (9). A central through hole (10) is provided at the center of the platform (3). A push plate (11) is slidably connected in the central through hole (10). A push rod (12) is fixedly connected to the bottom of the push plate (11). A through groove (13) is provided on one side of the moving plate (2). The bottom end of the push rod (12) extends into the through groove (13) and is fixedly connected to a connecting rod (14). A driving block (15) is slidably arranged in the through groove (13). A driving rod (16) is fixedly connected to one end of the driving block (15).

2. The industrial motor core assembly fixture according to claim 1, characterized in that: Two slide rails (17) are fixedly installed on the top of the base (1), and two slide grooves (18) that match the slide rails (17) are opened on the moving plate (2).

3. The industrial motor core assembly fixture according to claim 1, characterized in that: Two strip-shaped adjustment holes (8) are provided on the first positioning clamp (6) and the two second positioning clamps (7).

4. The industrial motor core assembly fixture according to claim 1, characterized in that: The assembly platform (3) has multiple mounting countersunk holes (19), and mounting bolts (20) are threaded into the mounting countersunk holes (19). The assembly platform (3) and the movable plate (2) are fixedly connected by the multiple mounting bolts (20).

5. The industrial motor core assembly fixture according to claim 1, characterized in that: Anti-loosening washers are provided at the connection points of the multiple fastening bolts (9) with the first positioning clamp (6) and the second positioning clamp (7).

6. The industrial motor core assembly fixture according to claim 1, characterized in that: A baffle (21) is fixedly connected to the opening of the through groove (13), and the drive rod (16) passes through the baffle (21).

7. The industrial motor core assembly fixture according to claim 6, characterized in that: A return spring (22) is fixedly connected to the side of the baffle (21), the return spring (22) is sleeved on the drive rod (16), and an operating handle (23) is fixedly connected to the end of the drive rod (16).