Inverter shell and inverter

By setting a glue reservoir between the inverter housing and the cover and using an extruder to form a gel layer, the problem of poor sealing of the inverter housing is solved, and effective protection of electrical components is achieved.

CN223502732UActive Publication Date: 2025-10-31DAH SOLAR CO LTD
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Patent Information

Application Number
CN202423007623.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-31
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The poor sealing of the existing inverter housing allows external impurities to enter the cavity and affect the normal operation of electrical components.

Method used

An adhesive reservoir is installed between the inverter housing and the cover. The reservoir is filled with a gel layer. During the closing process, an extruder is used to squeeze adhesive into the gap to form a gel layer, which fills the gap between the housing and the cover, thus forming a seal.

Benefits of technology

It improves the sealing of the inverter housing, prevents external impurities from entering the cavity, protects electrical components, and enhances the protection effect on electrical components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of photovoltaic technology, and specifically relates to an inverter housing and an inverter. The inverter housing comprises a housing body and a housing cover. The shell is provided with an accommodating cavity and an opening which are communicated with each other; the accommodating cavity is used for accommodating an electrical element; the opening is used for the electrical element to pass through; the shell cover is used for opening or closing the opening; one of the end face of the opening and the end face of the shell cover is provided with a glue storage groove, and the other is provided with at least one extrusion piece; the extrusion part is positioned in the glue storage groove; a gel layer is accommodated in the gel storage groove and wraps the extrusion part; and the gel layer is used for filling a gap between the shell and the shell cover. The inverter shell is good in sealing performance so as to improve the protection effect on the electrical elements contained in the containing cavity.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic technology, and more specifically, to an inverter housing and an inverter. Background Technology

[0002] An inverter is a power conversion device that converts direct current (DC) to alternating current (AC), enabling DC power to supply power to devices that require AC power. It is widely used in fields such as solar power generation, backup power systems, and electric vehicles.

[0003] However, existing inverter housings suffer from poor sealing. Utility Model Content

[0004] The purpose of this utility model is to provide an inverter housing and an inverter with good sealing performance to improve the protection of electrical components housed in the housing cavity.

[0005] The embodiments of this utility model can be implemented as follows:

[0006] In a first aspect, this utility model provides an inverter housing, which includes a shell and a cover; the shell is provided with a accommodating cavity and an opening that are interconnected; the accommodating cavity is used to accommodate electrical components; the opening is used to allow the electrical components to pass through; and the cover is used to open or close the opening.

[0007] One of the end face of the opening and the end face of the shell cover is provided with a glue storage tank, and the other is provided with at least one extrusion member; the extrusion member is located inside the glue storage tank.

[0008] The gel storage tank contains a gel layer that wraps around the extruded component; the gel layer is used to fill the gap between the shell and the cover.

[0009] In an optional embodiment, the extrusion member includes a connecting portion and at least one anti-detachment portion; one end of the connecting portion is connected to the end face of the opening or the end face of the shell cover, and the other end of the connecting portion is connected to the anti-detachment portion; the anti-detachment portion extends outward from the connecting portion.

[0010] The gel layer encapsulates the connecting part and the anti-detachment part.

[0011] In an optional embodiment, there are multiple anti-detachment parts, which are arranged in a ring array around the center line of the connecting part.

[0012] In an optional embodiment, a guide ramp is provided at the opening of the glue storage tank, which is used to guide the glue into the glue storage tank.

[0013] In an optional embodiment, the glue reservoir extends along a first direction or a second direction, and the length of the extruder in the first direction or the second direction is less than the extension length of the glue reservoir.

[0014] In an optional embodiment, there are multiple extrusion members; the multiple extrusion members are spaced apart along a first direction or a second direction.

[0015] In an optional embodiment, the glue storage tank includes at least one first glue storage section and at least one second glue storage section; the first glue storage section extends along a first direction; the second glue storage section extends along a second direction; and the first glue storage section and the second glue storage section are in communication.

[0016] The first rubber reservoir contains at least one extrusion member; the second rubber reservoir contains at least one extrusion member;

[0017] Wherein, the length of the extruder housed in the first glue reservoir in the first direction is less than the extension length of the first glue reservoir; the length of the extruder housed in the second glue reservoir in the second direction is less than the extension length of the first glue reservoir; the first direction is perpendicular to the second direction.

[0018] In an optional embodiment, there are multiple extrusion members housed in the first glue reservoir and they are spaced apart along a first direction; there are multiple extrusion members housed in the second glue reservoir and they are spaced apart along a second direction.

[0019] In an optional embodiment, there are two first glue storage sections and two second glue storage sections; each of the two first glue storage sections is connected to the two second glue storage sections; and each of the two second glue storage sections is connected to the two first glue storage sections.

[0020] Secondly, this utility model provides an inverter, which includes electrical components and the aforementioned inverter housing, with the electrical components housed within the housing cavity.

[0021] The beneficial effects of the inverter housing and inverter provided in this embodiment of the utility model include:

[0022] The inverter housing includes a housing and a cover; the housing has interconnected cavities and openings; the cavities are used to house electrical components; the openings are used for the electrical components to pass through; the cover is used to open or close the openings; one end face of the opening and the end face of the cover are provided with a glue reservoir, and the other end face is provided with at least one extrusion member; the extrusion member is located inside the glue reservoir; the glue reservoir contains a gel layer, and the gel layer wraps around the extrusion member; the gel layer is used to fill the gap between the housing and the cover.

[0023] The inverter housing is sealed by filling an adhesive reservoir with glue and then pressing the glue together with a clamp during the closing process. This causes the glue to overflow into the gap between the housing and the cover. Once the glue solidifies and forms a gel layer, the gap between the housing and the cover is filled with the gel, preventing external impurities from entering and thus achieving a seal. This prevents external impurities from affecting the electrical components inside the housing and improves the protection of the electrical components. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the inverter housing provided in this embodiment;

[0026] Figure 2 This is a cross-sectional view of the inverter housing provided in this embodiment;

[0027] Figure 3 for Figure 1 A magnified view of a section at point A in the middle;

[0028] Figure 4 for Figure 2 A magnified view of a section at point B in the middle;

[0029] Figure 5 An exploded view of the inverter housing provided for other embodiments;

[0030] Figure 6 This is a schematic diagram of the structure of the glue storage tank in the first direction provided in this embodiment;

[0031] Figure 7 This is a schematic diagram of the structure of the glue storage tank in the second direction provided in this embodiment;

[0032] Figure 8 This is a schematic diagram of the structure of the extrusion part provided in this embodiment;

[0033] Figure 9 A schematic diagram of the extrusion component provided for other embodiments.

[0034] Icons: 100-Inverter housing; 110-Housing; 111-Cavity; 112-Opening; 120-Housing cover; 130-Glue reservoir; 131-Guide slope; 132-First glue reservoir; 133-Second glue reservoir; 140-Extrusion part; 141-Connection part; 142-Anti-detachment part; 150-Gel layer. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0036] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0037] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0038] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0039] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0040] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.

[0041] Please refer to Figures 1-4 , Figure 1 This is a schematic diagram of the inverter housing 100 provided in this embodiment; Figure 2 This is a cross-sectional view of the inverter housing 100 provided in this embodiment; Figure 3 for Figure 1 A magnified view of a section at point A in the middle; Figure 4 for Figure 2 A magnified view of a section at point B in the middle;

[0042] This embodiment also provides an inverter, which includes electrical components and an inverter housing 100, with the electrical components housed within the inverter housing 100. The inverter housing 100 includes a shell 110 and a cover 120; the shell 110 is provided with a accommodating cavity 111 and an opening 112 that communicate with each other; the accommodating cavity 111 is used to accommodate the electrical components; the opening 112 is used for the electrical components to pass through; the cover 120 is used to open or close the opening 112; one end face of the opening 112 and the end face of the cover 120 are provided with a glue storage tank 130, and the other end face is provided with at least one extrusion member 140; the extrusion member 140 is located within the glue storage tank 130; the glue storage tank 130 accommodates a gel layer 150, which wraps around the extrusion member 140; the gel layer 150 is used to fill the gap between the shell 110 and the cover 120.

[0043] Specifically, in this embodiment, the housing 110 is provided with an adhesive reservoir 130, and the cover 120 is provided with an extrusion member 140. It should be noted that when filling the adhesive reservoir 130 with adhesive, the space inside the reservoir 130 is not completely filled, but only a portion is filled to avoid excessive adhesive and to prevent adhesive from overflowing into the receiving cavity 111 when the housing 110 and the cover 120 are closed, which could affect the electrical components inside the receiving cavity 111.

[0044] Understandably, the amount of adhesive filled into the adhesive reservoir 130 is limited. In order for the adhesive to seal the gap between the housing 110 and the cover 120, this embodiment provides a pressing member 140 on the cover, so that during the closing process, the adhesive flows upward and overflows into the gap between the housing 110 and the cover 120. After the adhesive solidifies, it forms a gel layer 150. This embodiment utilizes the gel layer 150 to prevent external impurities from entering the receiving cavity 111 through the gap between the housing 110 and the cover 120, thereby avoiding the impact of impurities on the operation of electrical components and improving the protection effect on electrical components.

[0045] Please refer to Figure 5 , Figure 5 This is an exploded view of the inverter housing 100 provided for other embodiments. In other embodiments, the glue reservoir 130 may also be disposed on the cover 120, and the extrusion member 140 may also be disposed on the housing 110. In this case, when installing the housing 110, the cover 120 needs to be placed below the housing 110, so that the housing 110 and the cover 120 are closed together. It should be noted that the electrical components are fixedly connected to the inner wall of the housing 110, therefore, the electrical components will not fall off.

[0046] For further information, please refer to the following: Figures 1-4In this embodiment, the extruder 140 includes a connecting portion 141 and at least one anti-detachment portion 142; one end of the connecting portion 141 is connected to the end face of the opening 112 or the end face of the shell cover 120, and the other end of the connecting portion 141 is connected to the anti-detachment portion 142; the anti-detachment portion 142 extends outward from the connecting portion 141; wherein, the gel layer 150 wraps the connecting portion 141 and the anti-detachment portion 142.

[0047] Specifically, the end of the extruder 140 that extends into the glue storage tank 130 is provided with an anti-detachment part 142. Since the anti-detachment part 142 extends outward from the connecting part 141, the extruder 140 has a hook-like structure. Furthermore, during the closing process of the housing 110 and the cover 120, the glue is squeezed and flows by the extruder 140. After the glue solidifies to form a gel layer 150, the gel will fill the glue storage tank 130 and wrap around the extruder 140.

[0048] Understandably, because the extruder 140 is shaped like a hook, the adhesive gradually forms a groove during the solidification process, which engages with the anti-detachment part 142 of the extruder 140, thereby causing the gel layer 150 to adhere to the extruder 140. Thus, this embodiment utilizes the interaction of various forces generated by the interlocking between the gel layer 150 and the anti-detachment part 142, as well as the adhesiveness of the gel layer 150, to improve the connection stability between the housing 110 and the cover 120, preventing the housing 110 from detaching from the cover 120.

[0049] According to the above configuration, in this embodiment, there are two anti-detachment parts 142. The two anti-detachment parts 142 are arranged in a ring array around the center line of the connecting part 141 to further improve the connection stability of the housing 110 and prevent the housing 110 from detaching from the cover 120 when the inverter is suspended on the photovoltaic frame, thus preventing damage to the electrical components inside the housing 110.

[0050] In other embodiments, the number of anti-detachment parts 142 may be one or three, and the number of anti-detachment parts 142 may be adjusted according to the actual situation.

[0051] It should be noted that if there are two anti-detachment parts 142, the extrusion part 140 can be barbed, conical, or irregularly circular, etc. If there is only one anti-detachment part, the extrusion part 140 can be semi-barbed, semi-conical, or irregularly semi-circular, etc.

[0052] Further, please refer to Figures 1-4A guide slope 131 is provided at the opening of the glue storage tank 130 to guide the glue into the glue storage tank 130. Specifically, the guide slope 131 is provided on the side of the glue storage tank 130 near the receiving cavity 111, so that when the extruder 140 squeezes the glue in the glue storage tank 130, some of the overflowing glue will flow back to the bottom of the glue storage tank 130 under the guidance of the guide slope 131, thereby preventing glue from overflowing into the receiving cavity 111 and affecting the electrical components in the receiving cavity 111.

[0053] Please refer to Figures 1-4 as well as Figures 6-8 , Figure 6 This is a schematic diagram of the structure of the glue storage tank 130 in the first direction provided in this embodiment; Figure 7 This is a schematic diagram of the structure of the glue storage tank 130 in the second direction provided in this embodiment; Figure 8 This is a schematic diagram of the extrusion member 140 provided in this embodiment. In the figure, the X direction is the first direction, the Y direction is the second direction, and the first and second directions are perpendicular.

[0054] In this embodiment, the glue storage tank 130 extends along a first direction or a second direction, and the length of the extruder 140 in the first direction or the second direction is less than the extension length of the glue storage tank 130.

[0055] Specifically, in this embodiment, the glue storage tank 130 includes two first glue storage sections 132 and two second glue storage sections 133. The first glue storage sections 132 extend along a first direction; the second glue storage sections 133 extend along a second direction; the first glue storage sections 132 and the second glue storage sections 133 are in communication; the first glue storage section 132 accommodates a first extruder 140; the second glue storage section 133 accommodates a second extruder 140; the length of the first extruder 140 in the first direction is less than the extension length of the first glue storage section 132; the length of the second extruder 140 in the second direction is less than the extension length of the first glue storage section 132; the first direction is perpendicular to the second direction.

[0056] Both ends of the first glue storage section 132 and the second glue storage section 133 are open, so that the two first glue storage sections 132 and the two second glue storage sections 133 are interconnected in an alternating manner, and the glue storage tank 130 is an annular groove. It can also be understood that each side wall of the housing 110 is provided with a glue storage tank 130.

[0057] This results in the gaps between the four side walls of the housing 110 and the cover 120 being filled by the gel layer 150, thereby improving the sealing performance of the inverter housing 100.

[0058] In this embodiment, both the first glue storage section 132 and the second glue storage section 133 are provided with an extruder 140. In other embodiments, the first glue storage section 132 and the second glue storage section 133 may also be provided with multiple extruders 140.

[0059] Please refer to Figure 9 , Figure 9 This is a schematic diagram of the extruder 140 provided for other embodiments. In other embodiments, a plurality of extruders 140 housed in a first glue reservoir 132 are spaced apart along a first direction; a plurality of extruders 140 housed in a second glue reservoir 133 are spaced apart along a second direction.

[0060] Specifically, in this embodiment, the length of the extruder 140 is greater than that in other embodiments, thereby adjusting the contact area between the extruder 140 and the adhesive to regulate the extrusion effect of the extruder 140 on the adhesive. Operators can adjust the number and length of the extruders 140 according to actual conditions.

[0061] In other embodiments, the number of the first glue reservoir 132 and the second glue reservoir 133 can also be adjusted adaptively according to the actual situation.

[0062] Specifically, if there are two first glue storage sections 132 or two second glue storage sections 133, and one other section, it can be understood that the three side walls of the housing 110 are provided with glue storage grooves 130. If there is one first glue storage section 132 and one second glue storage section 133, it can be understood that two adjacent side walls of the housing 110 are provided with glue storage grooves 130. If only two first glue storage sections 132 or two second glue storage sections 133 are provided, it can be understood that two opposite side walls of the housing 110 are provided with glue storage grooves 130. If only one first glue storage section 132 or one second glue storage section 133 is provided, it can be understood that one side wall of the housing 110 is provided with a glue storage groove 130.

[0063] In summary, the inverter housing 100 provided in this embodiment includes a housing 110 and a cover 120; the housing 110 is provided with an accommodating cavity 111 and an opening 112 that are interconnected; the accommodating cavity 111 is used to accommodate electrical components; the opening 112 is used for the electrical components to pass through; the cover 120 is used to open or close the opening 112; one end face of the opening 112 and the end face of the cover 120 are provided with a glue storage tank 130, and the other end face is provided with at least one extrusion member 140; the extrusion member 140 is located in the glue storage tank 130; the glue storage tank 130 accommodates a gel layer 150, and the gel layer 150 wraps the extrusion member 140; the gel layer 150 is used to fill the gap between the housing 110 and the cover 120.

[0064] In this embodiment, glue is filled into the glue storage tank 130, and during the closing process of the housing 110 and the cover 120, the glue is squeezed by the extruder 140, causing the glue to overflow into the gap between the housing 110 and the cover 120. After the glue solidifies to form a gel layer 150, the gap between the housing 110 and the cover 120 is filled by the gel layer 150, preventing external impurities from entering through the gap between the housing 110 and the cover 120, thereby achieving a seal and preventing external impurities from affecting the electrical components in the accommodating cavity 111, thus improving the protection effect on the electrical components.

[0065] The above description is only a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.

Claims

1. An inverter housing, characterized in that: The inverter housing (100) includes a housing (110) and a cover (120); the housing (110) is provided with an accommodating cavity (111) and an opening (112) that communicate with each other; the accommodating cavity (111) is used to accommodate electrical components; the opening (112) is used to allow the electrical components to pass through; the cover (120) is used to open or close the opening (112); One of the end face of the opening (112) and the end face of the shell cover (120) is provided with a glue storage tank (130), and the other is provided with at least one extrusion member (140); the extrusion member (140) is located inside the glue storage tank (130); The gel storage tank (130) contains a gel layer (150) that wraps around the extruder (140); the gel layer (150) is used to fill the gap between the housing (110) and the cover (120).

2. The inverter housing according to claim 1, characterized in that: The extrusion member (140) includes a connecting portion (141) and at least one anti-detachment portion (142); one end of the connecting portion (141) is connected to the end face of the opening (112) or the end face of the cover (120), and the other end of the connecting portion (141) is connected to the anti-detachment portion (142); the anti-detachment portion (142) extends outward from the connecting portion (141); The gel layer (150) encapsulates the connecting part (141) and the anti-detachment part (142).

3. The inverter housing according to claim 2, characterized in that: The number of the anti-detachment parts (142) is multiple, and the multiple anti-detachment parts (142) are arranged in a ring array around the center line of the connecting part (141).

4. The inverter housing according to any one of claims 1-3, characterized in that: The glue storage tank (130) has a guide slope (131) at the opening, which is used to guide the glue into the glue storage tank (130).

5. The inverter housing according to any one of claims 1-3, characterized in that: The glue storage tank (130) extends along a first direction or a second direction, and the length of the extruder (140) in the first direction or the second direction is less than the extension length of the glue storage tank (130). Wherein, the first direction and the second direction are perpendicular.

6. The inverter housing according to claim 5, characterized in that: The number of extrusion members (140) is multiple; the multiple extrusion members (140) are spaced apart along the first direction or the second direction.

7. The inverter housing according to any one of claims 1-3, characterized in that: The glue storage tank (130) has at least one first glue storage section (132) and at least one second glue storage section (133); the first glue storage section (132) extends along a first direction; the second glue storage section (133) extends along a second direction; the first glue storage section (132) and the second glue storage section (133) are in communication; The first glue storage section (132) houses at least one extruder (140); the second glue storage section (133) houses at least one extruder (140); Wherein, the length of the extruder (140) housed in the first glue reservoir (132) in the first direction is less than the extension length of the first glue reservoir (132); the length of the extruder (140) housed in the second glue reservoir (133) in the second direction is less than the extension length of the first glue reservoir (132); the first direction is perpendicular to the second direction.

8. The inverter housing according to claim 7, characterized in that: The number of extrusion members (140) housed in the first glue storage section (132) is multiple and they are spaced apart along the first direction; the number of extrusion members (140) housed in the second glue storage section (133) is multiple and they are spaced apart along the second direction.

9. The inverter housing according to claim 7, characterized in that: There are two of each of the first glue storage section (132) and the second glue storage section (133); each of the two first glue storage sections (132) is connected to the two second glue storage sections (133); each of the two second glue storage sections (133) is connected to the two first glue storage sections (132).

10. An inverter, characterized in that: The inverter includes electrical components and an inverter housing (100) as claimed in any one of claims 1-9, the electrical components being housed within the housing cavity (111).