Residual material recovery device of reaction kettle

By installing a cleaning assembly and separation mechanism with scrapers and spiral blades inside the reactor, the problem of incomplete cleaning of residues on the inner wall of the reactor is solved, achieving efficient recovery and separation of residues and ensuring product quality.

CN223505269UActive Publication Date: 2025-11-04QINGHAI PHARM CO LTD
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Patent Information

Application Number
CN202422784395.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-11-04
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

After prolonged or repeated use, residues accumulate on the inner wall of existing reactors, leading to incomplete cleaning and affecting product quality.

Method used

A reactor residue recovery device was designed, which includes a cleaning component and a separation mechanism. Multiple scrapers and spiral blades are used to scrape off the residue, and solids and liquids are separated by a filter plate.

Benefits of technology

It effectively scrapes off and separates residues, preventing product contamination and improving the efficiency of residue recycling and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a residual material recovery device of a reaction kettle, and particularly relates to the technical field of reaction kettles, the residual material recovery device comprises a reaction kettle body, one side of the reaction kettle body is fixedly connected with a supporting shell, and a cleaning assembly is arranged in the reaction kettle body; the cleaning assembly comprises a first motor which is fixedly connected with the upper surface of the supporting shell, the output end of the first motor is fixedly connected with a gear, one side of the gear is meshed with a fluted disc, and the lower surface of the fluted disc is fixedly connected with a sliding block. Compared with the prior art, the cleaning component is arranged, so that the inner side of the reaction kettle body is scraped by a plurality of first scrapers and second scrapers, residual materials attached to the interior of the reaction kettle body can be effectively scraped off and discharged out of the reaction kettle body, and the recovery efficiency is favorably improved; therefore, residues on the inner wall of the reaction kettle body can be cleaned in time, pollution of the residues to products is prevented, and the product quality is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of reaction kettle, more specifically, the utility model relates to a reaction kettle's residual material recovery device. BACKGROUND

[0002] The general understanding of the reaction kettle is a container with physical or chemical reaction, through the structure design and parameter configuration of the container, the heating, evaporation, cooling and low speed mixing function of process requirement are realized, and the reaction kettle is widely applied to petroleum, chemical industry, rubber, pesticide, dye, medicine, food.

[0003] Solid is usually mixed in the reaction kettle to carry out chemical reaction in the inside, and after the reaction is completed, the reaction kettle is outwardly discharged with the reaction material, and the inside of the reaction kettle often has solid residues, and the inside solid residues need to be recovered.

[0004] Through the search, the China patent with the announcement number CN221789278U discloses a reaction kettle recovery device, through the scraping plate clamped at the through port, when the motor drives the stirring shaft to rotate, the stirring shaft drives the filter plate I to rotate in the reaction kettle, the scraping plate scrapes the residues filtered on the filter plate I into the fixed box, the reaction material in the reaction kettle is filtered through the filter plate II, and then falls into the lower half of the reaction kettle through the lower through port, so that the solid in the reaction material is collected in the fixed box after being filtered, and the function of collecting the solid in the reaction material after the reaction is completed is realized.

[0005] The above reaction kettle recovery device is inconvenient to be effectively removed when the reaction kettle is removed from the reaction material after long time or multiple use, and the cleaning is not thorough, so that the quality of the next reaction kettle production product is affected. UTILITY MODEL CONTENT

[0006] In order to overcome the above defects of the prior art, the utility model provides a reaction kettle's residual material recovery device to solve the problems in the above background art.

[0007] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0008] A reaction kettle's residual material recovery device, including reaction kettle body, the reaction kettle body one side fixedly connected with support shell, the reaction kettle body inside is installed with cleaning assembly;

[0009] The cleaning assembly comprises a first motor fixedly connected with the upper surface of the support shell, a gear fixedly connected with the output end of the first motor, a toothed disc engaged on one side of the gear, a sliding block fixedly connected with the lower surface of the toothed disc, a plurality of first scrapers fixedly connected with the inner side of the toothed disc, a rotating ring fixedly connected with one side of the first scraper, a plurality of second scrapers fixedly connected with the inner side of the rotating ring, and a first sliding groove and a second sliding groove formed in the inner side of the reactor body, wherein the second sliding groove is arranged below the first sliding groove, the sliding block is in sliding connection with the inner side of the first sliding groove, and the rotating ring is in sliding connection with the inner side of the second sliding groove.

[0010] By adopting the above technical scheme, the plurality of first scrapers and second scrapers can effectively scrape off the residual material attached to the inner wall of the reactor body, thereby improving the recovery efficiency of the residual material.

[0011] As a further description of the above technical scheme, the upper surface of the reactor body is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a rotating shaft, the rotating shaft is in rotary connection with the inner part of the reactor body, the first spiral blade and the second spiral blade are welded to the outer side of the rotating shaft, the second spiral blade is mounted on one side of the first spiral blade, the upper surface of the reactor body is communicated with a feeding pipe, the bottom end of the reactor body is communicated with a discharging pipe, and the bottom end of the discharging pipe is communicated with a discharging hopper.

[0012] By adopting the above technical scheme, the first spiral blade and the second spiral blade can effectively mix the reactants in the inner part of the reactor body, thereby improving the reaction efficiency.

[0013] As a further description of the above technical scheme, the bottom of the reactor body is fixedly connected with a liquid collecting box, a separation mechanism is mounted in the inner side of the liquid collecting box, the separation mechanism comprises a solid collecting box, the solid collecting box is mounted on one side of the liquid collecting box, a stepping motor is fixedly connected with one side of the liquid collecting box, the output end of the stepping motor is fixedly connected with a threaded rod, the threaded rod is threadedly connected with a sweeping plate on the outer side, a third sliding groove is formed in the inner side of the liquid collecting box, the inner side of the third sliding groove is in sliding connection with one side of the sweeping plate, and a filter plate is fixedly connected with the inner side of the liquid collecting box.

[0014] By adopting the above technical scheme, the solid and liquid of the residual material can be separated by the filter plate, which is convenient for separate treatment and recovery, and improves the recovery efficiency.

[0015] The technical effects and advantages of the utility model are as follows:

[0016] 1. By setting the cleaning assembly, compared with the prior art, the first and second scrapers are used to scrape inside the reactor body, which can effectively scrape off the residual materials attached to the inside of the reactor body and discharge the reactor body, which is beneficial to timely clean the residues on the inner wall of the reactor body, prevent the residues from polluting the product, and ensure the product quality;

[0017] 2. By setting the separation mechanism, compared with the prior art, the filter plate can block the solid materials in the discharged residual materials, so that the solid and liquid residual materials in the reactor body are separated, which is beneficial to separately process the solid and liquid in the residual materials, thereby facilitating subsequent processing and utilization, and improving the overall recovery efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the internal cross-sectional structure of the reactor body of the utility model.

[0020] Figure 3 It is a schematic diagram of the local structure of the connection between the reactor body and the liquid collection tank of the utility model.

[0021] Figure 4 It is a schematic diagram of the local structure of the connection between the gear and the gear disc of the utility model.

[0022] Figure 5 It is a schematic diagram of the internal structure of the liquid collection tank of the utility model.

[0023] Figure 6 It is a schematic diagram of the Figure 2 It is a schematic diagram of the enlarged view of part A of the utility model.

[0024] The reference signs are: 1, reactor body; 2, support shell; 3, first motor; 4, gear; 5, gear disc; 6, sliding block; 7, first scraper; 8, rotating ring; 9, second scraper; 10, first sliding slot; 11, second sliding slot; 12, second motor; 13, rotating shaft; 14, first spiral blade; 15, second spiral blade; 16, feed pipe; 17, discharge pipe; 18, discharge hopper; 19, liquid collection tank; 20, solid collection tank; 21, stepping motor; 22, threaded rod; 23, sweeping plate; 24, third sliding slot; 25, filter plate. DETAILED DESCRIPTION

[0025] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts under the premise that no creative efforts are made, belong to the scope of protection of the present application.

[0026] The embodiment of the application discloses a residual material recycling device of a reaction kettle, which comprises a reaction kettle body 1, a supporting shell 2 is fixedly connected to one side of the reaction kettle body 1, and a cleaning assembly is installed in the reaction kettle body 1.

[0027] The cleaning assembly comprises a first motor 3, the first motor 3 is fixedly connected to the upper surface of the supporting shell 2, a gear 4 is fixedly connected to the output end of the first motor 3, a toothed disc 5 is engaged on one side of the gear 4, a sliding block 6 is fixedly connected to the lower surface of the toothed disc 5, a plurality of first scrapers 7 are fixedly connected to the inner side of the toothed disc 5, a rotary ring 8 is fixedly connected to one side of the first scraper 7, a plurality of second scrapers 9 are fixedly connected to the inner side of the rotary ring 8, a first sliding groove 10 and a second sliding groove 11 are formed in the inner side of the reaction kettle body 1, the second sliding groove 11 is arranged below the first sliding groove 10, the sliding block 6 is slidably connected to the inner side of the first sliding groove 10, and the rotary ring 8 is slidably connected to the inner side of the second sliding groove 11. The first motor 3 is used for driving the gear 4 to engage and drive the toothed disc 5 to rotate, the sliding block 6 and the rotary ring 8 are slidably connected to the inner side, so that the toothed disc 5 can stably drive the plurality of first scrapers 7 to scrape the inner wall of the reaction kettle body 1, the slope of the first scraper 7 can effectively scrape the residual material attached to the inner wall of the reaction kettle body 1, the plurality of first scrapers 7 can drive the rotary ring 8 to rotate, the rotary ring 8 can drive the plurality of second scrapers 9 to scrape the bottom end of the reaction kettle body 1, so that the scraped residual material can be discharged through the discharge pipe 17, the inner wall of the reaction kettle body 1 can be cleaned in time, the residual material is prevented from polluting the product, the residual material in the reaction kettle body 1 is reduced, and the recycling efficiency is improved.

[0028] Referring to Figure 2 As shown in the figure, the upper surface of the reaction kettle body 1 is fixedly connected with a second motor 12, the output end of the second motor 12 is fixedly connected with a rotating shaft 13, the rotating shaft 13 is rotatably connected with the inside of the reaction kettle body 1, the outer side of the rotating shaft 13 is welded with a first spiral blade 14 and a second spiral blade 15, the second spiral blade 15 is installed on one side of the first spiral blade 14, the upper surface of the reaction kettle body 1 is communicated with a feeding pipe 16, the bottom end of the reaction kettle body 1 is communicated with a discharge pipe 17, and the bottom end of the discharge pipe 17 is communicated with a discharge hopper 18. The second motor 12 is used for driving the rotating shaft 13 to rotate, so that the rotating shaft 13 can drive the first spiral blade 14 and the second spiral blade 15 to stir and mix the reactants, which is beneficial to improve the reaction efficiency of the reactants.

[0029] Referring toFigure 5 As shown, the reactor body 1 bottom fixedly connected with a liquid collection tank 19, the liquid collection tank 19 inside is installed with a separation mechanism, the separation mechanism includes a solid collection tank 20, the solid collection tank 20 is installed on the side of the liquid collection tank 19, the side of the liquid collection tank 19 is fixedly connected with a stepper motor 21, the stepper motor 21 output end is fixedly connected with a threaded rod 22, the threaded rod 22 outside is threadedly connected with a sweep plate 23, the liquid collection tank 19 inside is provided with a third sliding groove 24, the third sliding groove 24 and the inside of the sweep plate 23 one side are slidably connected, the liquid collection tank 19 inside is fixedly connected with a filter plate 25, the solid in the residual material can be blocked by the filter plate 25 to enter the inside of the liquid collection tank 19, and the threaded rod 22 is rotated by the stepper motor 21 driving, so that the threaded rod 22 drives the sweep plate 23 to sweep on the upper surface of the filter plate 25, the solid blocked by the filter plate 25 can be transported to the solid collection tank 20, so that the solid in the residual material and the liquid can be recovered and handled separately, and the overall recovery efficiency is improved.

[0030] The utility model discloses a residual material recovery device of reaction kettle, specific structure is as follows: Figures 1-6 As shown, the utility model discloses a residual material recovery device of reaction kettle, specific structure is as follows: the first motor 3 is started first when the residual material in the inside of the reaction kettle body 1 needs to be recovered, and the first motor 3 drives the gear 4 to rotate, so that the gear 4 engages to drive the gear disc 5 to rotate, so that the gear disc 5 can drive the plurality of first scrapers 7 to rotate in the inside of the reaction kettle body 1, and the plurality of first scrapers 7 can effectively scrape off the residual material attached to the inner wall of the reaction kettle body 1 by the inclined surface of the plurality of first scrapers 7, and the plurality of first scrapers 7 can drive the rotating ring 8 to rotate, so that the rotating ring 8 can drive the plurality of second scrapers 9 to rotate at the bottom end of the reaction kettle body 1, so that the scraped residual material can be discharged through the discharge pipe 17, and then the discharged residual material flows onto the filter plate 25 in the inside of the liquid collection tank 19, the filter plate 25 can block the larger solid in the residual material, and the stepper motor 21 is started, the stepper motor 21 drives the threaded rod 22 to rotate, so that the threaded rod 22 drives the sweep plate 23 to move by the thread, the sweep plate 23 sweeps on the upper surface of the filter plate 25, so that the solid on the filter plate 25 can be swept to the solid collection tank 20, so that the solid and the liquid in the residual material can be treated separately.

[0031] In the drawings of the utility model discloses the embodiment, only relate to the structure related to the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflicting, the same embodiment and different embodiments of the utility model can be combined with each other;

[0032] The contents not described in the specification are all the prior art known by the person skilled in the art, and the model parameters of the electric appliances are not specifically limited, and the conventional equipment can be used, in the technical solution, the electric appliance control elements not mentioned belong to the prior art, so the figure is not shown, and here is not described again;

[0033] Finally: the above is only the preferred embodiment of the utility model, and is not used for limiting the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A device for recovering residual materials from a reactor, comprising a reactor body (1), characterized in that: A support shell (2) is fixedly connected to one side of the reactor body (1), and a cleaning assembly is installed inside the reactor body (1). The cleaning assembly includes a first motor (3), which is fixedly connected to the upper surface of the support shell (2). A gear (4) is fixedly connected to the output end of the first motor (3). A gear (5) meshes with one side of the gear (4). A slider (6) is fixedly connected to the lower surface of the gear (5). Multiple first scrapers (7) are fixedly connected to the inner side of the gear (5). A rotating ring (8) is fixedly connected to one side of the first scraper (7). Multiple second scrapers (9) are fixedly connected to the inner side of the rotating ring (8). A first sliding groove (10) and a second sliding groove (11) are opened on the inner side of the reactor body (1). The second sliding groove (11) is located below the first sliding groove (10). The slider (6) is slidably connected to the inner side of the first sliding groove (10). The rotating ring (8) is slidably connected to the inner side of the second sliding groove (11).

2. The residue recovery device for the reactor according to claim 1, characterized in that: A second motor (12) is fixedly connected to the upper surface of the reactor body (1), and a rotating shaft (13) is fixedly connected to the output end of the second motor (12). The rotating shaft (13) is rotatably connected to the inside of the reactor body (1).

3. The residue recovery device for the reactor according to claim 2, characterized in that: The outer side of the rotating shaft (13) is welded with a first helical blade (14) and a second helical blade (15), and the second helical blade (15) is installed on one side of the first helical blade (14).

4. The residue recovery device for the reactor according to claim 1, characterized in that: The upper surface of the reactor body (1) is connected to a feed pipe (16), the bottom end of the reactor body (1) is connected to a discharge pipe (17), and the bottom end of the discharge pipe (17) is connected to a discharge hopper (18).

5. The residue recovery device for the reactor according to claim 1, characterized in that: The bottom of the reactor body (1) is fixedly connected to a liquid collection tank (19). A separation mechanism is installed inside the liquid collection tank (19). The separation mechanism includes a solid collection tank (20), which is installed on one side of the liquid collection tank (19).

6. The residue recovery device for the reactor according to claim 5, characterized in that: A stepper motor (21) is fixedly connected to one side of the liquid collection tank (19), and a threaded rod (22) is fixedly connected to the output end of the stepper motor (21). A sweeping plate (23) is threadedly connected to the outside of the threaded rod (22).

7. The residue recovery device for the reactor according to claim 5, characterized in that: The liquid collection tank (19) has a third sliding groove (24) on its inner side. The inner side of the third sliding groove (24) is slidably connected to one side of the sweeping plate (23). A filter plate (25) is fixedly connected to the inner side of the liquid collection tank (19).

Citation Information

Patent Citations

  • Residual material recovery device of reaction kettle

    CN221789278U