Resin synthesis reaction kettle

Abstract

The utility model relates to the technical field of reaction kettles, and discloses a resin synthesis reaction kettle, which comprises a barrel body and a jacket arranged outside the barrel body, a mounting rack is welded on the periphery of the surface of the jacket, the bottom surface of the mounting rack is fixedly connected with a mounting table, the surface of the mounting table is fixedly connected with an adjusting rack, and the adjusting rack is fixedly connected with the barrel body. A lifting assembly is fixedly connected into the adjusting frame, a barrel cover is welded to one end of the lifting assembly, a rotating assembly is fixedly connected to the middle of the top face of the barrel cover, a connecting ring is fixedly connected to the upper surface of the rotating assembly, and a wall scraping assembly is fixedly connected to one side of the connecting ring. And a plurality of stirring rods are fixedly connected to the surface of the rotating assembly. According to the resin synthesis reaction kettle, through the arrangement of the ultrasonic assembly and the stirring rod, the mixing degree and the reaction rate of substances are improved, the situations that raw materials are not mixed uniformly and the reaction time is prolonged in resin synthesis are avoided, and the mixing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and in particular to a resin synthesis reaction vessel. Background Technology

[0002] Resin generally refers to an organic polymer that softens or melts when heated, tends to flow under external force when softened, and is solid, semi-solid, or sometimes liquid at room temperature. In a broader sense, any polymer compound that can be used as a raw material for processing plastic products is called resin. During resin synthesis, the required raw materials need to be added to a reaction vessel for mixing and stirring.

[0003] In practical use, existing resin synthesis reactors often involve mixing multiple raw materials together, which can lead to uneven mixing and increased reaction time, making it difficult to improve mixing efficiency.

[0004] A search of existing patents revealed a reaction vessel for resin synthesis (publication number: CN214210483U). This utility model relates to the field of resin processing technology, specifically providing a resin synthesis reaction vessel that is highly practical, easy to use, provides uniform mixing, increases efficiency, and reduces cost waste.

[0005] While the aforementioned patents have achieved increased efficiency in mixing uniformity, the resin may accumulate reactant residues or other contaminants during the synthesis process, making cleaning and maintenance difficult and hindering the improvement of ease of cleaning and maintenance. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] The technical problem solved by the utility model is to provide a resin synthesis reactor that is highly practical, easy to operate, and has a relatively simple structure, thus solving the problem of inconvenience in cleaning and maintenance mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a resin synthesis reactor, comprising a barrel and a jacket disposed outside the barrel. A mounting frame is welded around the perimeter of the jacket surface. A mounting platform is fixedly connected to the bottom surface of the mounting frame. An adjusting frame is fixedly connected to the surface of the mounting platform. A lifting assembly is fixedly connected inside the adjusting frame. A barrel cover is welded to one end of the lifting assembly. A rotating assembly is fixedly connected to the center of the top surface of the barrel cover. A connecting ring is fixedly connected to the upper surface of the rotating assembly. A wall scraping assembly is fixedly connected to one side of the connecting ring. A plurality of stirring rods are fixedly connected to the surface of the rotating assembly. An ultrasonic component is fixedly connected to the edge of the mounting platform surface.

[0010] The lifting assembly includes a servo motor fixedly connected inside the adjustment frame. The output end of the servo motor is splinedly connected to a transmission rod. One end of the transmission rod is fixedly connected to a lead screw. The surface of the lead screw is threadedly connected to a lifting block. One side of the lifting block is fixedly connected to a connecting frame.

[0011] The wall scraping assembly includes a wall scraping rod fixedly connected to one side of the connecting ring, and a scraping strip is fixedly connected to the outer surface of the wall scraping rod;

[0012] The ultrasonic component includes an ultrasonic generator fixedly connected to the edge of the mounting platform surface, and an ultrasonic transducer is electrically connected to one side of the ultrasonic generator via a power line.

[0013] As a further embodiment of this utility model, a discharge pipe is fixedly connected to the bottom end of the barrel, and a valve is fixedly connected to the surface of the discharge pipe, so that the resin can be discharged through the discharge pipe.

[0014] As a further embodiment of this utility model, an inlet flange pipe is fixedly connected to the upper surface of the jacket, and an outlet flange pipe is fixedly connected to the lower surface of the jacket, so that water inside the jacket can flow out.

[0015] As a further embodiment of this utility model, the surface of the jacket is provided with a mounting groove, the interior of which is adapted to the ultrasonic transducer, and the mounting groove facilitates the installation of the ultrasonic transducer.

[0016] As a further embodiment of this utility model, the rotating assembly includes a drive motor fixedly connected to the center of the top surface of the bucket lid, a transmission rod connected to the output end of the drive motor via a spline, and a rotating rod fixedly connected to one end of the transmission rod, which facilitates rotation.

[0017] As a further embodiment of this utility model, casters are fixedly connected to all four sides of the bottom surface of the mounting platform, and brake pads are fixedly installed inside the casters, making the casters easy to move.

[0018] As a further embodiment of this utility model, two sets of stabilizing columns are fixedly connected to both sides of the bottom of the mounting platform, and stabilizing seats are threaded onto the surface of the stabilizing columns. The stabilizing seats facilitate the improvement of the stability of the resin synthesis reactor.

[0019] (III) Beneficial Effects

[0020] This utility model provides a resin synthesis reactor, which has the following beneficial effects:

[0021] 1. This resin synthesis reactor, with its lifting assembly, lid, and scraper assembly, allows for easy cleaning and maintenance. Upon completion of resin synthesis or when cleaning and maintenance are required, cleaning water is first injected through the feed inlet on the top of the lid. The drive motor is then activated, rotating the scraper rod to remove reaction residues or dirt from the reactor wall. The servo motor is then activated, and the screw rotates, lifting the lifting block and raising the lid. The stirring rod and scraper also rise, facilitating cleaning and maintenance of the stirring rod and scraper. This prevents the accumulation of reactant residues or other dirt inside the equipment during prolonged resin synthesis, which would otherwise hinder cleaning and maintenance, affecting the quality of subsequent resin synthesis and improving the ease of cleaning and maintenance.

[0022] 2. This resin synthesis reactor, with its ultrasonic components and stirring rod, allows for the addition of raw materials required for resin synthesis into the vessel during use. The ultrasonic generator is then activated, transmitting ultrasonic waves generated by the transducer into the interior of the vessel. This causes intense collisions of tiny droplets or solid particles in the resin liquid, generating localized high-speed flow. Combined with the stirring rod, this enhances the mixing degree and reaction rate, preventing uneven mixing of raw materials and increasing reaction time during resin synthesis, thus improving mixing efficiency. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the lifting component structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the rotating component and the wall scraping component of this utility model;

[0026] Figure 4 This is a schematic diagram of the ultrasonic component structure of this utility model;

[0027] Figure 5 This is a schematic diagram of the mounting platform structure of this utility model.

[0028] In the diagram: 1. Barrel body; 2. Jacket; 3. Mounting frame; 4. Mounting platform; 5. Adjustment frame; 6. Lifting assembly; 601. Servo motor; 602. Lead screw; 603. Lifting block; 604. Connecting frame; 7. Barrel lid; 8. Rotating assembly; 801. Drive motor; 802. Rotating rod; 9. Connecting ring; 10. Scraping assembly; 1001. Scraping rod; 1002. Scraper strip; 11. Stirring rod; 12. Ultrasonic assembly; 1201. Ultrasonic generator; 1202. Ultrasonic transducer; 13. Discharge pipe; 14. Inlet flange pipe; 15. Outlet flange pipe; 16. Casters; 17. Stabilizing column; 18. Stabilizing base. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0030] Please see Figures 1 to 5 This utility model provides a technical solution: a resin synthesis reactor, comprising a barrel 1 and a jacket 2 disposed outside the barrel 1. A mounting frame 3 is welded around the perimeter of the jacket 2. A mounting platform 4 is fixedly connected to the bottom surface of the mounting frame 3. An adjusting frame 5 is fixedly connected to the surface of the mounting platform 4. A lifting assembly 6 is fixedly connected inside the adjusting frame 5. A barrel cover 7 is welded to one end of the lifting assembly 6. A rotating assembly 8 is fixedly connected to the center of the top surface of the barrel cover 7. A connecting ring 9 is fixedly connected to the upper surface of the rotating assembly 8. A wall scraping assembly 10 is fixedly connected to one side of the connecting ring 9. A plurality of stirring rods 11 are fixedly connected to the surface of the rotating assembly 8. An ultrasonic assembly 12 is fixedly connected to the edge of the surface of the mounting platform 4.

[0031] The lifting assembly 6 includes a servo motor 601 fixedly connected inside the adjustment frame 5. The output end of the servo motor 601 is splinedly connected to a transmission rod. One end of the transmission rod is fixedly connected to a lead screw 602. The surface of the lead screw 602 is threadedly connected to a lifting block 603. One side of the lifting block 603 is fixedly connected to a connecting frame 604.

[0032] The wall scraping assembly 10 includes a wall scraping rod 1001 fixedly connected to one side of the connecting ring 9. A scraper 1002 is fixedly connected to the outer surface of the wall scraping rod 1001. With the setting of the lifting assembly 6, the barrel cover 7 and the wall scraping assembly 10, when the resin synthesis is finished or the reactor needs to be cleaned and maintained, firstly, cleaning water is injected through the feed port on the top surface of the barrel cover 7. The drive motor 801 is started, and the rotating rod 802 drives the wall scraping rod 1001 to rotate. The scraper 1002 scrapes away reaction residues or dirt from the barrel wall. The servo motor 601 is started, and the lead screw 602 rotates to drive the lifting block 603 to rise, raising the barrel cover 7. The stirring rod 11 and the wall scraping device also rise, thereby facilitating the cleaning and maintenance of the stirring rod 11 and the wall scraping device. This avoids the accumulation of reactant residues or other dirt inside the equipment during long-term resin synthesis, which would make cleaning and maintenance difficult and affect the quality of subsequent resin synthesis, thus improving the convenience of cleaning and maintenance.

[0033] The ultrasonic component 12 includes an ultrasonic generator 1201 fixedly connected to the edge of the mounting platform 4. An ultrasonic transducer 1202 is electrically connected to one side of the ultrasonic generator 1201 via a power cord. With the ultrasonic component 12 and the stirring rod 11, during use, the raw materials required for resin synthesis are put into the tank 1, and the ultrasonic generator 1201 is activated, so that the ultrasonic waves generated by the ultrasonic transducer 1202 are transmitted to the inside of the tank 1, causing the tiny droplets or solid particles in the resin liquid to collide violently, generating local high-speed flow. When used in conjunction with the stirring rod 11, the mixing degree and reaction rate of the substances are improved, avoiding uneven mixing of raw materials and increased reaction time in resin synthesis, and improving the mixing efficiency.

[0034] A discharge pipe 13 is fixedly connected to the bottom of the barrel 1, and a valve is fixedly connected to the surface of the discharge pipe 13. The discharge pipe 13 is designed to discharge the synthesized resin.

[0035] The upper surface of the jacket 2 is fixedly connected to the water inlet flange pipe 14, and the lower surface of the jacket 2 is fixedly connected to the water outlet flange pipe 15. The water inlet flange pipe 14 and the water outlet flange pipe 15 enable the heating medium inside the jacket 2 to flow in and out.

[0036] The surface of the jacket 2 is provided with an installation groove, the interior of which is adapted to the ultrasonic transducer 1202. The installation groove allows the ultrasonic transducer 1202 to be installed inside, facilitating the transmission of ultrasonic waves into the barrel.

[0037] The rotating assembly 8 includes a drive motor 801 fixedly connected to the center of the top surface of the bucket lid 7. The output end of the drive motor 801 is splinedly connected to a transmission rod, and one end of the transmission rod is fixedly connected to a rotating rod 802. The rotating assembly 8 serves to rotate the stirring rod 11 and the scraping rod 1001.

[0038] The bottom of the mounting platform 4 is fixedly connected with casters 16 on all four sides. Brake pads are fixedly installed inside the casters 16. The casters 16 facilitate the movement of the resin synthesis reactor.

[0039] Two sets of stabilizing columns 17 are fixedly connected to both sides of the bottom of the mounting platform 4. The surface of the stabilizing column 17 is threaded with a stabilizing seat 18. The stabilizing column 17 and the stabilizing seat 18 are used to improve the stability of the resin synthesis reactor.

[0040] In this invention, the working steps of the device are as follows:

[0041] First step: When using, put the raw materials required for resin synthesis into the barrel 1, start the ultrasonic generator 1201, so that the ultrasonic waves generated by the ultrasonic transducer 1202 are transmitted to the inside of the barrel 1, causing the tiny droplets or solid particles in the resin liquid to collide violently, generating local high-speed flow, in conjunction with the stirring rod 11.

[0042] The second step: When the resin synthesis is finished or the reactor needs to be cleaned and maintained, first use the feed port on the top surface of the lid 7 to inject cleaning water, start the drive motor 801, the rotating rod 802 drives the scraper rod 1001 to rotate, and the scraper 1002 scrapes off the reaction residue or dirt on the barrel wall. Start the servo motor 601, the lead screw 602 rotates and drives the lifting block 603 to rise, raising the lid 7. The stirring rod 11 and the scraper device also rise, making it convenient to clean and maintain the stirring rod 11 and the scraper device.

[0043] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0044] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A resin synthesis reactor, comprising a barrel (1) and a jacket (2) disposed outside the barrel (1), characterized in that: Mounting brackets (3) are welded around the surface of the jacket (2). A mounting platform (4) is fixedly connected to the bottom surface of the mounting brackets (3). An adjusting bracket (5) is fixedly connected to the surface of the mounting platform (4). A lifting assembly (6) is fixedly connected inside the adjusting bracket (5). A bucket lid (7) is welded to one end of the lifting assembly (6). A rotating assembly (8) is fixedly connected to the center of the top surface of the bucket lid (7). A connecting ring (9) is fixedly connected to the upper surface of the rotating assembly (8). A wall scraping assembly (10) is fixedly connected to one side of the connecting ring (9). Several stirring rods (11) are fixedly connected to the surface of the rotating assembly (8). An ultrasonic assembly (12) is fixedly connected to the edge of the surface of the mounting platform (4). The lifting assembly (6) includes a servo motor (601) fixedly connected inside the adjustment frame (5). The output end of the servo motor (601) is splinedly connected to a transmission rod. One end of the transmission rod is fixedly connected to a lead screw (602). The surface of the lead screw (602) is threadedly connected to a lifting block (603). One side of the lifting block (603) is fixedly connected to a connecting frame (604). The wall scraping assembly (10) includes a wall scraping rod (1001) fixedly connected to one side of the connecting ring (9), and a scraping strip (1002) is fixedly connected to the outer surface of the wall scraping rod (1001); The ultrasonic component (12) includes an ultrasonic generator (1201) fixedly connected to the edge of the surface of the mounting platform (4), and an ultrasonic transducer (1202) is electrically connected to one side of the ultrasonic generator (1201) via a power line.

2. The resin synthesis reactor according to claim 1, characterized in that: The bottom end of the barrel (1) is fixedly connected to a discharge pipe (13), and a valve is fixedly connected to the surface of the discharge pipe (13).

3. The resin synthesis reactor according to claim 1, characterized in that: The upper surface of the jacket (2) is fixedly connected to the inlet flange pipe (14), and the lower surface of the jacket (2) is fixedly connected to the outlet flange pipe (15).

4. The resin synthesis reactor according to claim 1, characterized in that: The surface of the jacket (2) is provided with an installation groove, the interior of which is adapted to the ultrasonic transducer (1202).

5. The resin synthesis reactor according to claim 1, characterized in that: The rotating assembly (8) includes a drive motor (801) fixedly connected to the center of the top surface of the bucket lid (7). The output end of the drive motor (801) is splinedly connected to a transmission rod, and one end of the transmission rod is fixedly connected to a rotating rod (802).

6. The resin synthesis reactor according to claim 1, characterized in that: The mounting platform (4) is fixedly connected to casters (16) on all four sides of its bottom surface, and brake pads are fixedly installed inside the casters (16).

7. The resin synthesis reactor according to claim 1, characterized in that: Two sets of stabilizing columns (17) are fixedly connected to both sides of the bottom of the mounting platform (4), and stabilizing seats (18) are threadedly connected to the surface of the stabilizing columns (17).

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