Potassium fluozirconate synthesis kettle

By using a multi-frequency stirring method, and employing a transmission rod driven by a helical gear and a servo motor to raise and lower the stirring blades, the problem of uneven stirring in the potassium fluorozirconate synthesis reactor was solved, thus improving reaction efficiency and uniformity.

CN223505286UActive Publication Date: 2025-11-04JIANGXI DEBAO CHEM CO LTD
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Patent Information

Application Number
CN202422847730.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-11-04
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing potassium fluorozirconate synthesis reactors suffer from uneven stirring during the stirring process, resulting in incomplete reaction and low reaction efficiency.

Method used

A drive motor drives the first helical gear to rotate, which in turn drives the movable rod to rotate through the first and second helical gears. The connecting plate and the connecting block move within the collar, and the support plate moves up and down at different frequencies. A servo motor drives the transmission rod and the stirring blade to move up and down and stir within the reactor, thus achieving multi-frequency stirring.

Benefits of technology

It improves the efficiency and uniformity of potassium fluorozirconate synthesis reaction, reduces the risk of raw material blockage, and enhances the stirring effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of potassium fluozirconate, in particular to a potassium fluozirconate synthesis kettle which comprises a kettle body, and the upper cover is arranged above the kettle body. According to the potassium fluozirconate synthesis kettle disclosed by the utility model, through the arrangement of the kettle body and the stirring mechanism, raw materials synthesized by potassium fluozirconate are poured into the kettle body, then a driving motor switch is turned on to drive a first bevel gear to rotate, and the first bevel gear rotates to drive a second bevel gear and a movable rod to rotate; when a movable rod rotates to drive connecting plates and connecting blocks at the two ends to move in lantern rings, the two sets of connecting plates and connecting blocks push the lantern rings and supporting plates at the two ends to move up and down at different frequencies in the rotating process, and the supporting plates drive transmission rods and stirring blades below to ascend and descend in the kettle body in the ascending and descending moving process. At the moment, a servo motor switch is turned on, the transmission rods and the stirring blades are driven to stir in the kettle body, and the two groups of transmission rods and the stirring blades are lifted and stirred at different frequencies, so that the efficiency of the potassium fluozirconate synthesis reaction is improved.
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Description

Technical Field

[0001] This utility model relates to the field of potassium fluorozirconate, specifically to a potassium fluorozirconate synthesis reactor. Background Technology

[0002] Potassium fluorozirconate is an inorganic compound mainly used as a raw material for the production of metallic zirconium and other zirconium compounds, as well as magnesium-aluminum alloys. It can also be used in the production of electrical materials, refractory materials, electro-vacuum technology materials, ceramics, and glass. Potassium fluorozirconate requires the raw materials to be fully reacted before synthesis, and this process requires a stirring reaction in a synthesis reactor.

[0003] Most existing potassium fluorozirconate synthesis reactors simply use a motor to drive the stirring blades to stir the fluorozirconic acid solution and potassium chloride solution. However, the traditional stirring method is not very effective for the reaction of potassium fluorozirconate raw materials, as the stirring is not uniform enough and the reaction is not complete.

[0004] Therefore, it is necessary to invent a potassium fluorozirconate synthesis reactor to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a potassium fluorozirconate synthesis reactor. When the drive motor is turned on, a first helical gear rotates, which in turn drives a second helical gear and a movable rod to rotate. The movable rod rotates, causing the connecting plates and connecting blocks at both ends to move within the collar. During rotation, the connecting plates and connecting blocks cause the collars and support plates at both ends to move up and down at different frequencies. The support plates, during their vertical movement, cause the transmission rod and stirring blades below to move up and down within the reactor. Then, the servo motor is turned on, causing the transmission rod and stirring blades to stir within the reactor. By using the two sets of transmission rods and stirring blades to stir at different frequencies, the efficiency of the potassium fluorozirconate synthesis reaction is improved. This addresses the problem mentioned in the background art that most existing potassium fluorozirconate synthesis reactors simply use a motor to drive the stirring blades to stir the fluorozirconic acid solution and potassium chloride solution, but the traditional stirring method is not effective for the reaction of potassium fluorozirconate raw materials, resulting in uneven stirring and insufficient reaction.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a potassium fluorozirconate synthesis reactor, comprising a reactor body;

[0007] The upper cover is located above the vessel body. Support bases are fixedly connected to the lower perimeter of the vessel body. A feeding assembly is provided on the upper front side of the upper cover for feeding. An outlet is provided at the bottom of the vessel body.

[0008] A stirring mechanism is disposed above the upper cover and is used for stirring. The stirring mechanism includes a fixed base, which is fixed above the upper cover, and a drive motor is fixedly disposed on the rear side of the fixed base.

[0009] Preferably, the feeding assembly includes a feeding hopper, which is located on the front side above the upper cover. A rotating rod is rotatably connected to the inner side of the feeding hopper, and a partition is fixedly connected to the outer side of the rotating rod.

[0010] Preferably, the output end of the drive motor is fixedly connected to a first helical gear, a second helical gear is meshed with one side of the first helical gear, a movable rod is fixedly connected inside the second helical gear, a connecting plate is fixedly connected to both ends of the movable rod, a connecting block is provided on one side of the connecting plate, a collar is sleeved on the outside of the connecting block, and a support plate is fixedly connected to the outside of the collar.

[0011] Preferably, a first sliding rod is movably connected inside one side of the support plate, and a second sliding rod is movably connected inside the other side of the support plate.

[0012] Preferably, a servo motor is fixedly installed above the support plate, and a transmission rod is fixedly connected to the output end of the servo motor. Stirring blades are fixedly connected to the outside of the transmission rod.

[0013] Preferably, the movable rod is rotatably connected within the connecting plate, and the two sets of connecting plates and connecting blocks are respectively fixed at both ends of the movable rod, with the two sets of connecting plates and connecting blocks arranged in opposite directions.

[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0015] 1. By designing the reactor body and stirring mechanism, the overall stirring uniformity is improved, thereby enhancing the efficiency of the potassium fluorozirconate synthesis reaction. The raw materials required for potassium fluorozirconate synthesis are poured into the reactor body, and then the drive motor switch is turned on, driving the first helical gear to rotate. The rotation of the first helical gear drives the second helical gear and the movable rod to rotate. When the movable rod rotates, it drives the connecting plates and connecting blocks at both ends to move within the collar. During the rotation of the two sets of connecting plates and connecting blocks, the collars and support plates at both ends move up and down at different frequencies. During the lifting and lowering movement of the support plate, the transmission rod and stirring blade below move up and down within the reactor body. Then, the servo motor switch is turned on, driving the transmission rod and stirring blade to stir within the reactor body. By lifting and stirring the two sets of transmission rods and stirring blades at different frequencies, the efficiency of the potassium fluorozirconate synthesis reaction is improved.

[0016] 2. Through the setting of the feeding component, when different raw materials need to be poured into the feeding hopper according to different process requirements, the rotating rod and baffle inside the feeding hopper can automatically rotate as the raw materials are poured in. This can guide the raw materials to flow into the reactor more evenly, avoid the raw materials directly impacting the inner wall of the reactor or forming accumulation, thereby reducing the risk of blockage. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the vessel body of this utility model;

[0020] Figure 3 This is a schematic diagram of the feeding assembly structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the stirring mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the first and second helical gears of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Kettle body; 2. Support base; 3. Top cover; 4. Feeding assembly; 401. Feed hopper; 402. Rotating rod; 403. Partition plate; 5. Stirring mechanism; 501. Fixed base; 502. Drive motor; 503. First helical gear; 504. Second helical gear; 505. Movable rod; 506. Connecting plate; 507. Connecting block; 508. Collar; 509. Support plate; 510. First slide rod; 511. Second slide rod; 512. Servo motor; 513. Transmission rod; 514. Stirring blade; 6. Discharge port. Detailed Implementation

[0025] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0026] This utility model provides, for example Figure 1-5 The potassium fluorozirconate synthesis reactor shown includes a reactor body 1;

[0027] The upper cover 3 is set above the vessel body 1. The support base 2 is fixedly connected to the lower perimeter of the vessel body 1. The upper front side of the upper cover 3 is provided with a feeding component 4 for feeding. The lower part of the vessel body 1 is provided with a discharge port 6.

[0028] A stirring mechanism 5, located above the upper cover 3, is used for stirring. The stirring mechanism 5 includes a fixed base 501, which is fixed above the upper cover 3. A drive motor 502 is fixedly installed on the rear side of the fixed base 501. The raw materials required for the synthesis of potassium fluorozirconate are poured into the reactor body 1, and then the drive motor 502 is turned on, driving the first helical gear 503 to rotate. The rotation of the first helical gear 503 drives the second helical gear 504 and the movable rod 505 to rotate. When the movable rod 505 rotates, it drives the connecting plates 506 and the connecting blocks 507 at both ends to rotate in the collar 50. The two sets of connecting plates 506 and connecting blocks 507 rotate, driving the collars 508 and support plates 509 at both ends to move up and down at different frequencies. During the up and down movement of the support plates 509, the transmission rods 513 and stirring blades 514 below move up and down within the reactor body 1. At this time, the servo motor 512 is turned on, driving the transmission rods 513 and stirring blades 514 to stir within the reactor body 1. By the two sets of transmission rods 513 and stirring blades 514 moving up and down at different frequencies, the efficiency of the potassium fluorozirconate synthesis reaction is improved.

[0029] like Figure 1 , Figure 2 and Figure 3 As shown, the feeding assembly 4 includes a feeding hopper 401, which is located on the front side above the upper cover 3. A rotating rod 402 is rotatably connected to the inner side of the feeding hopper 401, and a partition 403 is fixedly connected to the outer side of the rotating rod 402. When different raw materials need to be poured into the feeding hopper 401 according to different process requirements, the rotating rod 402 and the partition 403 inside the feeding hopper 401 can automatically rotate as the raw materials are poured in. This can guide the raw materials to flow more evenly into the reactor body 1, avoiding the raw materials from directly impacting the inner wall of the reactor body 1 or forming accumulation, thereby reducing the risk of blockage.

[0030] like Figure 4 and Figure 5As shown, a first helical gear 503 is fixedly connected to the output end of the drive motor 502. A second helical gear 504 is meshed with one side of the first helical gear 503. A movable rod 505 is fixedly connected inside the second helical gear 504. A connecting plate 506 is fixedly connected to both ends of the movable rod 505. A connecting block 507 is provided on one side of the connecting plate 506. A collar 508 is sleeved on the outside of the connecting block 507. A support plate 509 is fixedly connected to the outside of the collar 508. When the drive motor 502 is turned on, the first helical gear 503 is driven to rotate. The rotation of the first helical gear 503 drives the second helical gear 504 and the internal movable rod 505 to rotate. When the movable rod 505 rotates, it drives the connecting plates 506 and the connecting block 507 at both ends to rotate. The rotation of the connecting plates 506 and the connecting block 507 causes the connecting block 507 to push the collar 508 and the support plate 509 to reciprocate up and down, which facilitates the raising and lowering of the entire stirring assembly during the stirring process.

[0031] like Figure 4 and Figure 5 As shown, a first slide rod 510 is movably connected inside one side of the support plate 509, and a second slide rod 511 is movably connected inside the other side of the support plate 509. During the lifting and lowering process, the support plate 509 is fitted over the first slide rod 510 and the second slide rod 511, thereby improving the stability of the support plate 509 during the lifting and lowering process.

[0032] like Figure 4 As shown, a servo motor 512 is fixedly installed above the support plate 509. The output end of the servo motor 512 is fixedly connected to a transmission rod 513. Stirring blades 514 are fixedly connected to the outside of the transmission rod 513. When the support plate 509 is raised and lowered, the servo motor 512 is turned on, which drives the transmission rod 513 and the multiple external stirring blades 514 to rotate, so that the stirring blades 514 can rotate and rise and fall at the same time, thereby improving the stirring efficiency.

[0033] like Figure 4 and Figure 5 As shown, the movable rod 505 is rotatably connected within the connecting plate 506. Two sets of connecting plates 506 and connecting blocks 507 are respectively fixed at both ends of the movable rod 505. The two sets of connecting plates 506 and connecting blocks 507 are arranged in opposite directions. When the movable rod 505 rotates, it is supported by the connecting plate 506, thereby improving the stability of the movable rod 505 during rotation. Since the connecting plates 506 and connecting blocks 507 at both ends of the movable rod 505 are arranged in opposite directions, the support plates 509 on both sides can be driven to move up and down at different frequencies simultaneously.

[0034] The working principle of this practical application is as follows: First, the raw materials for the synthesis reaction of potassium fluorozirconate are poured into the reactor body 1 through the feed hopper 401. The rotating rod 402 and partition plate 403 inside the feed hopper 401 automatically rotate as the raw materials are poured in, guiding the raw materials to flow more evenly into the reactor body 1 and preventing them from directly impacting the inner wall of the reactor body 1 or forming accumulations, thus reducing the risk of blockage. After all the raw materials have been poured into the reactor body 1, the drive motor 502 switch on the rear side above the top cover 3 is opened, driving the first helical gear 503 at the output end to rotate. The rotation of the first helical gear 503 drives the second helical gear 504 and the movable rod 505 to rotate within the fixed seat 501. When the movable rod 505 rotates, it drives the connecting plates 506 and connecting blocks 507 at both ends to move within the collar 508 in different directions. During rotation, the two sets of connecting plates 506 and connecting blocks 507 drive the collars 508 and support plates 509 at both ends to move up and down at different frequencies. During the lifting and lowering movement, the support plate 509 drives the transmission rod 513 and stirring blade 514 to move up and down inside the reactor body 1. At this time, the servo motor 512 is turned on, driving the transmission rod 513 and stirring blade 514 to stir inside the reactor body 1. By lifting and stirring the two sets of transmission rods 513 and stirring blade 514 at different frequencies, the efficiency of the potassium fluorozirconate synthesis reaction is improved. Finally, after the stirring is completed, the drive motor 502 is turned off, and then the valve in the discharge port 6 at the bottom of the reactor body 1 is opened to discharge the potassium fluorozirconate inside. Finally, the external power supply is cut off. This completes the use of the potassium fluorozirconate synthesis reactor.

[0035] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A potassium fluorozirconate synthesis reactor, characterized in that: Including the vessel body (1); The upper cover (3) is set above the vessel body (1). A support base (2) is fixedly connected around the lower part of the vessel body (1). A feeding assembly (4) is set on the upper front side of the upper cover (3) for feeding. A discharge port (6) is opened at the lower part of the vessel body (1). A stirring mechanism (5) is set above the upper cover (3) for stirring. The stirring mechanism (5) includes a fixed base (501), which is fixed above the upper cover (3). A drive motor (502) is fixedly installed on the rear side of the fixed base (501).

2. The potassium fluorozirconate synthesis reactor according to claim 1, characterized in that: The feeding assembly (4) includes a feeding hopper (401), which is located on the front side above the upper cover (3). A rotating rod (402) is rotatably connected to the inner side of the feeding hopper (401), and a partition plate (403) is fixedly connected to the outer side of the rotating rod (402).

3. The potassium fluorozirconate synthesis reactor according to claim 1, characterized in that: The output end of the drive motor (502) is fixedly connected to a first helical gear (503). A second helical gear (504) is meshed with one side of the first helical gear (503). A movable rod (505) is fixedly connected inside the second helical gear (504). A connecting plate (506) is fixedly connected to both ends of the movable rod (505). A connecting block (507) is provided on one side of the connecting plate (506). A collar (508) is sleeved on the outside of the connecting block (507). A support plate (509) is fixedly connected to the outside of the collar (508).

4. The potassium fluorozirconate synthesis reactor according to claim 3, characterized in that: A first slide rod (510) is movably connected inside one side of the support plate (509), and a second slide rod (511) is movably connected inside the other side of the support plate (509).

5. The potassium fluorozirconate synthesis reactor according to claim 3, characterized in that: A servo motor (512) is fixedly installed above the support plate (509). A transmission rod (513) is fixedly connected to the output end of the servo motor (512). A stirring blade (514) is fixedly connected to the outside of the transmission rod (513).

6. The potassium fluorozirconate synthesis reactor according to claim 3, characterized in that: The movable rod (505) is rotatably connected within the connecting plate (506). Two sets of connecting plates (506) and connecting blocks (507) are respectively fixed at both ends of the movable rod (505). The two sets of connecting plates (506) and connecting blocks (507) are arranged in opposite directions.