Raw material refining equipment for autoclaved brick production
The design of the conical unblocking disc and unblocking rod solves the problem of filter clogging, achieving efficient raw material refining and environmental protection, and improving refining efficiency and working environment quality.
Patent Information
- Application Number
- CN202422850811.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-22
AI Technical Summary
In existing technologies, the filter screen is easily squeezed by the crushing blade during reciprocating vibration, causing large particles to clog the filter pores, resulting in frequent manual unclogging and reducing the efficiency of raw material refining.
A conical unblocking disc drives an unblocking rod to reciprocate up and down. The unblocking rod is inserted into the screen holes of the screen plate for forced unblocking. A swing plate prevents the overflow of smoke and dust from the feed hopper. Combined with a servo motor driving the crushing blades, the raw materials are refined.
It effectively avoids clogging, improves the efficiency of raw material refining, reduces smoke and dust overflow, and improves the working environment.
Smart Images

Figure CN223505387U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fly ash brick production technology, and in particular to a raw material refining device for autoclaved brick production. Background Technology
[0002] The main raw materials for fly ash bricks are industrial waste solids such as fly ash, lime, gypsum, carbide slag, and carbide sludge. Solid fly ash bricks are made by preparing raw materials using fly ash and lime as the main raw materials, adding appropriate amounts of gypsum and aggregates, pressing them into shape, and curing them under high or normal pressure steam. The production process of fly ash bricks requires refining the raw materials. Refining the raw materials can further improve product quality. However, in existing refining devices, the filter plates used to filter the raw materials are prone to clogging during use, affecting the refining efficiency.
[0003] For example, a raw material refining device for autoclaved fly ash brick production disclosed in Chinese patent literature (publication number: CN218609711U) uses a structure such as a spring, inclined ring and drive block on the vibratory plate. During the process of refining the raw material by the crushing blade, the drive block can rotate along the inclined ring and push the vibratory plate up and down through the inclined ring. The spring force drives the vibratory plate to vibrate, which can make the raw material on the filter screen vibrate, thus effectively preventing the raw material from clogging the filter screen.
[0004] However, in actual use, the filter screen vibrates back and forth, and during this vibration, it is easily squeezed by the rotating crushing blades. This causes some large particles to be squeezed into the filter holes and become clogged. This clog is difficult to discharge by vibration alone, resulting in frequent manual unclogging, which greatly reduces the efficiency of raw material refining. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies. In actual use, the filter screen vibrates back and forth, and during this vibration, it is easily squeezed by the rotating crushing blades. This causes some large particles to be squeezed into the filter holes and become clogged. This clog is difficult to clear by vibration alone, resulting in frequent manual unclogging, which greatly reduces the efficiency of raw material refining.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A raw material refining device for autoclaved brick production includes a refining tank. Support blocks arranged in a circular array are fixedly connected to the inner wall of the refining tank. A guide rod is fixedly connected to the upper surface of each support block. A guide block is movably sleeved on the outer surface of the guide rod. A return spring is movably sleeved on the outer surface of the guide rod. One end of the return spring is fixedly connected to the upper surface of the support block, and the other end is fixedly connected to the lower surface of the guide block. A conical unblocking disc is fixedly connected to one end of each of the multiple guide blocks, and an unblocking rod arranged in a circular array is fixedly connected to the upper end of the conical unblocking disc.
[0008] The fine-refining tank is equipped with a reciprocating unblocking device, which includes a sieve plate. The outer surface of the sieve plate is fixedly sleeved with the inner wall of the fine-refining tank.
[0009] Preferably, the lower surface of the conical unclog disc is fixedly connected to inclined extrusion blocks arranged in a ring array, and the upper surface of the sieve plate is fixedly connected to a conical guide ring.
[0010] Preferably, the upper end of the conical guide ring is fixedly sleeved with the inner wall of the refining tank, the lower end of the refining tank is fixedly connected to the discharge pipe, and a servo motor is fixedly installed on the upper surface of the refining tank.
[0011] Preferably, the output shaft of the servo motor is fixedly mounted with a rotating shaft via a coupling. One end of the rotating shaft passes through the sieve plate and the conical dredging disc and extends into the interior of the discharge pipe. Crushing blades arranged in a ring array are fixedly connected to the outer surface of the rotating shaft.
[0012] Preferably, the outer surface of the rotating shaft is fixedly connected with symmetrically distributed support rods, one end of the outer surface of the support rods is fitted with a compression sleeve via a bearing, and one end of the outer surface of the rotating shaft is fixedly fitted with a spiral blade.
[0013] Preferably, the outer surface of the spiral blade is in contact with the inner wall of the discharge pipe, the upper surface of the refining tank is fixedly connected to the feed hopper, the front inner wall of the feed hopper is fixedly connected to the baffle, the inner walls on both sides of the feed hopper are equipped with rotating rods through bearings, and the outer surface of the rotating rods is fixedly sleeved with rotating blocks.
[0014] Preferably, the outer surface of the rotating rod is movably sleeved with symmetrically distributed torsion springs, one end of the torsion spring is fixedly connected to one side surface of the rotating block, and the other end of the torsion spring is fixedly connected to one side inner wall of the feed hopper. One end of the rotating block is fixedly connected to a swing plate, and one end of the swing plate contacts the rear inner wall of the feed hopper.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] In this invention, the reciprocating unblocking device enables the unblocking rod to move back and forth by driving the conical unblocking disc, thereby inserting the unblocking rod into the corresponding screen hole of the screen plate for forced unblocking, thus avoiding blockage and ensuring the effect of raw material refining. In addition, the swing plate blocks the feed hopper, thereby reducing the overflow of smoke and dust generated during raw material refining, and thus improving the working environment. Attached Figure Description
[0017] Figure 1 A schematic diagram of the main structure of a raw material refining device for autoclaved brick production provided by this utility model;
[0018] Figure 2 A three-dimensional view of the refining tank structure of a raw material refining device for autoclaved brick production provided by this utility model;
[0019] Figure 3 A three-dimensional view of a conical dredging disc structure for a raw material refining device used in autoclaved brick production, provided by this utility model;
[0020] Figure 4 A three-dimensional view of a support block structure for a raw material refining device used in autoclaved brick production, provided by this utility model;
[0021] Figure 5 This utility model provides a three-dimensional view of the feed hopper structure of a raw material refining device for autoclaved brick production.
[0022] Legend: 1. Refining tank; 2. Support block; 3. Guide rod; 4. Guide block; 5. Return spring; 6. Conical unblocking disc; 7. Unblocking rod; 8. Screen plate; 81. Inclined extrusion block; 82. Conical guide ring; 83. Discharge pipe; 84. Servo motor; 85. Rotating shaft; 86. Crushing blade; 87. Support rod; 88. Extrusion sleeve; 89. Spiral blade; 810. Feed hopper; 811. Baffle; 812. Rotating rod; 813. Rotating block; 814. Torsion spring; 815. Swing plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.
[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0027] Example
[0028] like Figure 1-5 As shown, this utility model provides a technical solution: a raw material refining device for autoclaved brick production, including a refining tank 1, a support block 2 arranged in a ring array fixedly connected to the inner wall of the refining tank 1, a guide rod 3 fixedly connected to the upper surface of the support block 2, a guide block 4 movably sleeved on the outer surface of the guide rod 3, a return spring 5 movably sleeved on the outer surface of the guide rod 3, one end of the return spring 5 fixedly connected to the upper surface of the support block 2, and the other end of the return spring 5 fixedly connected to the lower surface of the guide block 4, a conical unblocking disc 6 fixedly connected to one end of each of the multiple guide blocks 4, the upper end of the conical unblocking disc 6 being conical and inclined, thereby ensuring that the material falling to the upper end can slide out, and an unblocking rod 7 arranged in a ring array fixedly connected to the upper end of the conical unblocking disc 6;
[0029] The interior of the refining tank 1 is equipped with a reciprocating unblocking device, which includes a sieve plate 8. The outer surface of the sieve plate 8 is fixedly sleeved with the inner wall of the refining tank 1.
[0030] The lower surface of the conical unclog plate 6 is fixedly connected with inclined extrusion blocks 81 arranged in a ring array, and the upper surface of the sieve plate 8 is fixedly connected with a conical guide ring 82.
[0031] The upper end of the conical guide ring 82 is fixedly sleeved with the inner wall of the refining tank 1, and the lower end of the refining tank 1 is fixedly connected to the discharge pipe 83. A servo motor 84 is fixedly installed on the upper surface of the refining tank 1. The conical guide ring 82 guides and refines the incoming raw material.
[0032] The output shaft of the servo motor 84 is fixedly mounted with a rotating shaft 85 via a coupling. One end of the rotating shaft 85 passes through the screen plate 8 and the conical dredging disc 6 and extends into the interior of the discharge pipe 83. The outer surface of the rotating shaft 85 is fixedly connected with crushing blades 86 arranged in a ring array. The crushing blades 86 are divided into three groups, and the adjacent groups are staggered to improve the fineness efficiency.
[0033] The outer surface of the rotating shaft 85 is fixedly connected with symmetrically distributed support rods 87. One end of the outer surface of the support rod 87 is fitted with a compression sleeve 88 through a bearing. One end of the outer surface of the rotating shaft 85 is fixedly fitted with a spiral blade 89. The compression sleeve 88 rotates through the bearing during compression contact, thereby reducing compression friction.
[0034] The outer surface of the spiral blade 89 is in contact with the inner wall of the discharge pipe 83. The upper surface of the refining tank 1 is fixedly connected to the feed hopper 810. The front inner wall of the feed hopper 810 is fixedly connected to the baffle 811. The inner walls on both sides of the feed hopper 810 are equipped with rotating rods 812 through bearings. The outer surface of the rotating rod 812 is fixedly sleeved with a rotating block 813. The baffle 811 serves to block the gaps on both sides of the rotating block 813.
[0035] A torsion spring 814 is symmetrically distributed and movably sleeved on the outer surface of the rotating rod 812. One end of the torsion spring 814 is fixedly connected to one side surface of the rotating block 813, and the other end of the torsion spring 814 is fixedly connected to one side inner wall of the feed hopper 810. A swing plate 815 is fixedly connected to one end of the rotating block 813. One end of the swing plate 815 contacts the rear inner wall of the feed hopper 810. The swing plate 815 serves to seal the smoke and dust overflowing from the feed hopper 810 and improve the working environment.
[0036] The reciprocating unblocking device enables the unblocking rod 7 to move back and forth by driving the conical unblocking disc 6. The unblocking rod 7 is inserted into the corresponding screen hole of the screen plate 8 for forced unblocking, thereby avoiding blockage and ensuring the effect of raw material refining. In addition, the swing plate 815 blocks the feed hopper 810, thereby reducing the smoke and dust overflow generated during raw material refining and improving the working environment.
[0037] The working process of this utility model:
[0038] Step 1: Add the raw material to the feed hopper 810. The gravity of the raw material causes the swing plate 815 to drive the rotating block 813 to squeeze and rotate. When the raw material is added into the fine tank 1, the torsion of the torsion spring 814 drives the swing plate 815 to reset and rotate through the rotating rod 812 and the rotating block 813, thereby blocking the feed hopper 810, reducing the amount of dust overflowing during raw material crushing, and improving the working environment.
[0039] Step 2: Start the servo motor 84 to drive the rotating shaft 85 to rotate. The rotation of the rotating shaft 85 finely crushes the raw material through the crushing blade 86. The finely crushed raw material falls into the discharge pipe 83 through the screen holes of the screen plate 8, and is forced to be discharged by the rotation of the spiral blade 89 to avoid blockage. The rotation of the rotating shaft 85 drives the extrusion sleeve 88 to rotate through the support rod 87. The rotation of the extrusion sleeve 88 will extrude the inclined extrusion block 81, thereby causing the conical unblocking disc 6 to drive the unblocking rod 7 to rise and move.
[0040] Step 3: The upward movement of the unblocking rod 7 causes it to be inserted into the sieve hole of the sieve plate 8 for forced unblocking. The upward movement of the conical unblocking disc 6 drives the return spring 5 to be stretched through the guide block 4. When the extrusion sleeve 88 rotates to disengage from the inclined extrusion block 81, the elastic force of the return spring 5 drives the unblocking rod 7 on the conical unblocking disc 6 to descend and reset through the guide block 4.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A raw material refining device for autoclaved brick production, comprising a refining tank (1), characterized in that: The inner wall of the refining tank (1) is fixedly connected with a support block (2) arranged in a ring array. The upper surface of the support block (2) is fixedly connected with a guide rod (3). The outer surface of the guide rod (3) is movably sleeved with a guide block (4). The outer surface of the guide rod (3) is movably sleeved with a return spring (5). One end of the return spring (5) is fixedly connected to the upper surface of the support block (2). The other end of the return spring (5) is fixedly connected to the lower surface of the guide block (4). One end of each of the multiple guide blocks (4) is fixedly connected with a conical drain plate (6). The upper end of the conical drain plate (6) is fixedly connected with a drain rod (7) arranged in a ring array. The fineness tank (1) is equipped with a reciprocating unblocking device, which includes a sieve plate (8). The outer surface of the sieve plate (8) is fixedly sleeved with the inner wall of the fineness tank (1).
2. The raw material refining equipment for autoclaved brick production according to claim 1, characterized in that: The lower surface of the conical unclog plate (6) is fixedly connected with inclined extrusion blocks (81) arranged in a ring array, and the upper surface of the sieve plate (8) is fixedly connected with a conical guide ring (82).
3. The raw material refining equipment for autoclaved brick production according to claim 2, characterized in that: The upper end of the conical guide ring (82) is fixedly sleeved with the inner wall of the refining tank (1), the lower end of the refining tank (1) is fixedly connected to the discharge pipe (83), and a servo motor (84) is fixedly installed on the upper surface of the refining tank (1).
4. The raw material refining equipment for autoclaved brick production according to claim 3, characterized in that: The output shaft of the servo motor (84) is fixedly mounted with a rotating shaft (85) via a coupling. One end of the rotating shaft (85) passes through the sieve plate (8) and the conical dredging disc (6) and extends into the interior of the discharge pipe (83). The outer surface of the rotating shaft (85) is fixedly connected with crushing blades (86) arranged in a ring array.
5. The raw material refining equipment for autoclaved brick production according to claim 4, characterized in that: The outer surface of the rotating shaft (85) is fixedly connected with symmetrically distributed support rods (87). One end of the outer surface of the support rod (87) is fitted with a compression sleeve (88) through a bearing. One end of the outer surface of the rotating shaft (85) is fixedly fitted with a spiral blade (89).
6. The raw material refining equipment for autoclaved brick production according to claim 5, characterized in that: The outer surface of the spiral blade (89) is in contact with the inner wall of the discharge pipe (83). The upper surface of the refining tank (1) is fixedly connected to the feed hopper (810). The front inner wall of the feed hopper (810) is fixedly connected to the baffle (811). The inner walls on both sides of the feed hopper (810) are equipped with rotating rods (812) through bearings. The outer surface of the rotating rod (812) is fixedly sleeved with a rotating block (813).
7. The raw material refining equipment for autoclaved brick production according to claim 6, characterized in that: The outer surface of the rotating rod (812) is movably sleeved with symmetrically distributed torsion springs (814). One end of the torsion spring (814) is fixedly connected to one side surface of the rotating block (813), and the other end of the torsion spring (814) is fixedly connected to one side inner wall of the feed hopper (810). One end of the rotating block (813) is fixedly connected with a swing plate (815), and one end of the swing plate (815) contacts the rear inner wall of the feed hopper (810).
Citation Information
Patent Citations
Raw material refining device for autoclaved flyash-lime brick production
CN218609711U