Gear chamfering processing device
By using a lead screw drive and guide rod limiting structure, the problems of time-consuming fixing and poor adaptability in gear chamfering are solved, realizing efficient and flexible gear processing, expanding the processing range and reducing chip splashing.
Patent Information
- Application Number
- CN202422704509.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In the existing gear chamfering process, the fixing operation is time-consuming and the fixture cannot adapt to gears of various thicknesses, resulting in a narrow processing range and low efficiency.
By employing a screw drive and guide rod limiting structure, combined with motor drive, the gears can be flexibly fixed and their positions adjusted. Through the cooperation of the guide rod, elastic components and pressure plate, precise positioning and grinding of gears of different thicknesses can be achieved.
It improves the efficiency and flexibility of gear processing, reduces manual operation time, expands the processing range, and reduces the risk of chip splashing.
Smart Images

Figure CN223506330U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gear processing equipment technology, and more specifically, to a gear chamfering processing device. Background Technology
[0002] A gear chamfering machine is a machine tool that chamfers and rounds the ends of gear teeth. This machine tool is generally semi-automatic and allows for unequal feed rates on the worktable. It is an indispensable processing equipment in the production of gearboxes and other gear shifting mechanisms. During the chamfering process, upper and lower cutters cut to form two chamfered surfaces on the workpiece. Burrs will remain at the ridge line formed by the intersection of the two chamfered surfaces. The size of the burrs is closely related to the workpiece material and the wear of the tools, and these burrs need to be removed before assembly.
[0003] During gear processing, the gears need to be fixed first. This process is usually done manually, which is time-consuming. Also, the distance between the fixtures is fixed, which cannot accommodate gears of various thicknesses, resulting in a narrow processing range and hindering the improvement of gear processing efficiency. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a gear chamfering processing device, which has the advantage of more precise operation.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a gear chamfering processing device, comprising: a base, a grinding machine, a movable seat, and a fixed plate; a first motor and a second motor are respectively installed on the base, a lead screw is connected to the side of the first motor near the base, the lead screw is connected to the movable seat, the fixed plate is disposed on the side of the movable seat away from the lead screw, the fixed plate is fixedly connected to the base, an electric telescopic rod is longitudinally installed on the base, a bracket is fixed to the end of the electric telescopic rod away from the base, and the grinding machine is installed on the side of the bracket near the base; a rotating shaft is connected to the side of the second motor near the fixed plate, a drive gear is connected to the end of the rotating shaft away from the second motor, a pressure plate is disposed on the side of the fixed plate near the movable seat, a plurality of guide rods are slidably connected laterally on the fixed plate, and the ends of the guide rods near the movable seat are all connected to the pressure plate; a transmission rod is laterally disposed inside the movable seat, a gear body is installed on the transmission rod, a through hole is laterally opened on the fixed plate, and the end of the transmission rod away from the movable seat corresponds to the through hole.
[0006] As a preferred technical solution of this utility model, a sliding groove is provided on the base, the lead screw is disposed inside the sliding groove, and the end of the movable seat near the base is in contact with the inner wall of the sliding groove; this facilitates the lead screw to drive the movable seat to move horizontally on the base.
[0007] As a preferred embodiment of this utility model, the end of the guide rod away from the movable seat is fitted with an elastic component, and the two ends of the elastic component are respectively connected to the fixed plate and the end of the guide rod, and the pressure plate is a circular ring structure; this facilitates the limiting of the gear body.
[0008] As a preferred embodiment of this utility model, the transmission rod is provided with gear teeth and a limiting member on the side wall near the fixed plate. The limiting member engages with the gear, and the radius of the through hole is larger than the radius of the transmission rod, so that the transmission rod can drive the gear body to rotate.
[0009] As a preferred embodiment of this utility model, a transparent window is provided on the side of the movable seat away from the fixed plate, and a slot is provided on the side of the movable seat near the bracket, the slot corresponding to the grinding machine; this facilitates the grinding machine to enter the interior of the movable seat for operation and reduces the splashing of debris.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting a lead screw on the base to drive the moving seat, the position of the moving seat can be flexibly controlled, providing good visibility and open space for people to disassemble and assemble the gear body, facilitating manual operation of the gear body. When people install gear bodies of different thicknesses, the gear body can be limited on the drive rod through the guide rod, elastic component, pressure plate, transmission rod and limiting component. The lead screw transmission principle limits the gear body from both sides, and the position of the moving seat can be freely adjusted according to the thickness of the gear body, which improves the working range of the gear processing device and reduces a lot of people's working time. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0012] Figure 2 This is a schematic diagram of the overall structure of the fixing plate of this utility model. Figure 1 ;
[0013] Figure 3 This is a schematic diagram of the overall structure of the fixing plate of this utility model. Figure 2 ;
[0014] Figure 4 This is a schematic diagram of the overall structure of the movable base of this utility model.
[0015] In the diagram: 1. Base; 2. First motor; 3. Lead screw; 4. Electric telescopic rod; 5. Bracket; 6. Grinding machine; 7. Second motor; 8. Movable seat; 9. Fixed plate; 10. Rotating shaft; 11. Drive gear; 12. Guide rod; 13. Elastic component; 14. Pressure plate; 15. Through hole; 16. Gear body; 17. Groove; 18. Transmission rod; 19. Limiting component. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] like Figures 1 to 4 As shown, this utility model provides a gear chamfering processing device, including: a base 1, a grinder 6, a movable seat 8, and a fixed plate 9; a first motor 2 and a second motor 7 are respectively installed on the base 1, a lead screw 3 is connected to the side of the first motor 2 near the base 1, the lead screw 3 is connected to the movable seat 8, the fixed plate 9 is disposed on the side of the movable seat 8 away from the lead screw 3, the fixed plate 9 is fixedly connected to the base 1, an electric telescopic rod 4 is longitudinally installed on the base 1, a bracket 5 is fixed to the end of the electric telescopic rod 4 away from the base 1, and the grinder 6 is installed on the bracket 5 near the base 1. On one side; the second motor 7 is connected to a rotating shaft 10 on the side near the fixed plate 9, and a drive gear 11 is connected to the end of the rotating shaft 10 away from the second motor 7. A pressure plate 14 is provided on the side of the fixed plate 9 near the movable seat 8. Several guide rods 12 are slidably connected to the fixed plate 9, and the ends of the guide rods 12 near the movable seat 8 are all connected to the pressure plate 14. A transmission rod 18 is arranged horizontally inside the movable seat 8, and a gear body 16 is installed on the transmission rod 18. A through hole 15 is opened horizontally on the fixed plate 9, and the end of the transmission rod 18 away from the movable seat 8 corresponds to the through hole 15.
[0018] The base 1 has a sliding groove, the lead screw 3 is disposed inside the sliding groove, and the end of the movable seat 8 near the base 1 is in contact with the inner wall of the sliding groove; this facilitates the lead screw 3 to drive the movable seat 8 to move horizontally on the base 1.
[0019] The guide rod 12 is fitted with an elastic component 13 at the end away from the movable seat 8. The two ends of the elastic component 13 are respectively connected to the fixed plate and the end of the guide rod 12. The pressure plate 14 is a ring structure, which facilitates the limiting of the gear body 16.
[0020] The transmission rod 18 has gear teeth and a limiting member 19 on one side wall near the fixed plate 9. The limiting member 19 engages with the gear. The radius of the through hole 15 is larger than the radius of the transmission rod 18, so that the transmission rod 18 can drive the gear body 16 to rotate.
[0021] The movable seat 8 has a transparent window on the side away from the fixed plate 9, and a slot 17 is provided on the side of the movable seat 8 near the bracket 5. The slot 17 corresponds to the grinder 6. This facilitates the grinder 6 to enter the movable seat 8 for operation and reduces the splashing of debris.
[0022] The working principle and usage process of this utility model are as follows: The gear body 16 is threaded onto the transmission rod 18, and the gear body 16 is limited by the limiting member 19, allowing the gear body 16 to rotate together with the transmission rod 18. Then, the first motor 2 installed on one side of the base 1 is started, causing the lead screw 3 to drive the moving seat 8 to move towards the fixed plate 9 until the side of the moving seat 8 is in contact with the fixed plate 9. At this time, the transmission rod 18 will pass through the through hole 15, and the pressure plate 14 will be in contact with the other side of the gear body 16. The guide rod 12 will move laterally on the fixed plate 9 according to the thickness of the gear body 16. With the cooperation of the elastic member 13, the pressure plate 14 will initially... Finally, the gear body 16 is kept in contact with the side. Then, the electric telescopic rod 4 is controlled so that the bracket 5 drives the grinder 6 to descend until the grinder 6 passes through the slot 17 and enters the interior of the movable seat 8. During the grinding of the gear body 16, the second motor 7 is started so that the rotating shaft 10 drives the drive gear 11 to rotate. Since the end of the transmission rod 18 is provided with gear teeth, the rotation of the drive gear 11 will drive the transmission rod 18 to rotate together. The position of the gear body 16 and the grinder 6 can be adjusted. After the grinding work is completed, the movable seat 8 is driven to reset, and the elastic component 13 provided on the guide rod 12 will drive the pressure plate 14 to automatically reset.
[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A gear chamfering processing device, characterized in that, The system includes: a base (1), a grinder (6), a movable seat (8), and a fixing plate (9); a first motor (2) and a second motor (7) are respectively installed on the base (1). A lead screw (3) is connected to the side of the first motor (2) near the base (1). The lead screw (3) is connected to the movable seat (8). The fixing plate (9) is located on the side of the movable seat (8) away from the lead screw (3). The fixing plate (9) is fixedly connected to the base (1). An electric telescopic rod (4) is installed longitudinally on the base (1). A bracket (5) is fixed to the end of the electric telescopic rod (4) away from the base (1). The grinder (6) is installed on the side of the bracket (5) near the base (1); the second motor... (7) A rotating shaft (10) is connected to one side of the fixed plate (9). A drive gear (11) is connected to one end of the rotating shaft (10) away from the second motor (7). A pressure plate (14) is provided on one side of the fixed plate (9) near the moving seat (8). Several guide rods (12) are slidably connected to the fixed plate (9). The end of the guide rod (12) near the moving seat (8) is connected to the pressure plate (14). A transmission rod (18) is arranged horizontally inside the moving seat (8). A gear body (16) is installed on the transmission rod (18). A through hole (15) is opened horizontally on the fixed plate (9). The end of the transmission rod (18) away from the moving seat (8) corresponds to the through hole (15).
2. The gear chamfering processing device according to claim 1, characterized in that: The base (1) has a sliding groove, the lead screw (3) is set inside the sliding groove, and the end of the movable seat (8) near the base (1) is in contact with the inner wall of the sliding groove.
3. The gear chamfering processing device according to claim 1, characterized in that: The guide rod (12) is fitted with an elastic component (13) at the end away from the movable seat (8). The two ends of the elastic component (13) are respectively connected to the fixed plate (9) and the end of the guide rod (12), and the pressure plate (14) is a ring structure.
4. The gear chamfering processing device according to claim 1, characterized in that: The transmission rod (18) has gear teeth and a limiting member (19) on one side wall near the fixed plate (9). The limiting member (19) engages with the gear. The radius of the through hole (15) is greater than the radius of the transmission rod (18).
5. The gear chamfering processing device according to claim 1, characterized in that: The movable seat (8) has a transparent window on the side away from the fixed plate (9), and a slot (17) is opened on the side of the movable seat (8) close to the bracket (5), and the slot (17) corresponds to the polishing machine (6).