Forklift drive axle welding tool

By using the inner rotation and outer flipping fixture ring structure of the forklift drive axle welding fixture, combined with the motor drive and push wheel mechanism, the problem of posture adjustment during the welding process of the drive axle housing is solved, improving welding efficiency and ease of operation.

CN223506535UActive Publication Date: 2025-11-04ANHUI SHUANGLIN MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202422956073.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-04
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The irregular shape of the forklift drive axle housing makes it difficult to position and adjust the posture during welding, resulting in low welding efficiency and high difficulty.

Method used

The posture adjustment fixture, including an inner rotating fixture ring and an outer flipping fixture ring, is adopted. The flexible posture adjustment of the drive axle housing is achieved through motor drive and push wheel mechanism. Combined with the extrusion locking screw and sliding mounting parts, it facilitates the exposure of the welding position.

Benefits of technology

It enables flexible posture adjustment of the drive axle housing, improves welding efficiency and ease of operation, and reduces welding difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forklift drive axle welding tool which comprises a posture adjusting tool. The posture adjusting tool comprises an inner rotating tool ring, the inner side wall of the inner rotating tool ring is slidably connected with a pair of sliding installation pieces, and the drive axle housing is installed between the sliding installation pieces in a locking mode. The tool further comprises an outer overturning tool ring concentrically arranged on the outer side of the inner rotating tool ring. The inner rotating tool ring is rotationally connected with the outer overturning tool ring, and a motor for driving the inner rotating tool ring to rotate is assembled and connected to the outer overturning tool ring; the forklift drive axle welding tool further comprises a tool support supported at the bottom of the outer overturning tool ring, and the two ends of the tool support are respectively provided with an abutting and pushing wheel mechanism used for pushing the outer overturning tool to roll in an assembled and connected mode. According to the device disclosed by the utility model, in the process of welding the drive axle shell, the flexible posture adjustment of the drive axle shell is realized, and the welding part of the drive axle shell is conveniently exposed in the welding process through the flexible posture adjustment, so that an operator can conveniently weld the drive axle shell.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to forklift drive axle processing technical field especially relates to a forklift drive axle welding tool. BACKGROUND

[0002] The forklift drive axle is the drive axle that is used in forklift, and the main structure includes drive axle shell and the structure such as differential mechanism, differential mechanism and so on installed in drive axle shell. The both ends of drive axle shell are axle structure, and are used to install half axle and the structure.

[0003] During the repair of drive axle shell, welding operation is often needed to drive axle shell, and the cracking, fracture and other structures on the drive axle shell are repaired by welding. During the welding repair of drive axle shell, the posture of drive axle shell often needs to be adjusted continuously to facilitate the welding of welding gun. However, due to the special-shaped structure of drive axle shell, it is difficult to position and lock the drive axle shell during welding, and it is difficult to turn and adjust the posture of drive axle shell during welding to facilitate the welding of welding gun.

[0004] Specifically, not only because the drive axle shell is a special-shaped structure, but also because the weight of the drive axle shell is slightly large, so that it is troublesome to turn and adjust the posture of the shell during welding.

[0005] Therefore, during the current welding process, the drive axle shell can only be adjusted in posture by the operator, and then supported by the auxiliary structure such as pad to facilitate welding, but obviously this method is not only very low in efficiency, but also difficult to operate. INVENTION CONTENTS

[0006] Based on the above background, the purpose of the utility model is to provide a forklift drive axle welding tool.

[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0008] A forklift drive axle welding tool, comprising a posture adjusting tool;

[0009] The posture adjusting tool comprises an inner rotating tool ring, a pair of sliding mounting members are slidably connected to the inner side wall of the inner rotating tool ring, and the drive axle shell is locked and mounted between the sliding mounting members;

[0010] The posture adjusting tool further comprises an outer turning tool ring concentrically arranged outside the inner rotating tool ring;

[0011] The inner rotating tool ring is rotatably connected to the outer turning tool ring, and a motor for driving the rotation of the inner rotating tool ring is assembled and connected to the outer turning tool ring;

[0012] The forklift drive axle welding tool further comprises a tool support supported at the bottom of the outer turnover tool ring, and the tool support is provided with a pushing wheel mechanism at both ends thereof.

[0013] Preferably, the inner side wall of the inner turnover tool ring is fixedly connected with an annular flange plate.

[0014] The sliding installation member is slidably connected to the annular flange plate.

[0015] Preferably, the sliding installation member comprises a sliding seat slidably connected to the annular flange plate, and a sleeving structure sleeving the end shaft of the drive axle housing is slidably connected to the sliding seat.

[0016] The extrusion locking screw is threadedly connected to the sliding seat.

[0017] Preferably, the sleeving structure comprises a sleeve, and the bottom of the sleeve is fixedly connected with a sliding rod slidably connected to the sliding seat.

[0018] The spring is sleeved on the sliding rod, and both ends of the spring are fixedly connected to the sliding rod and the sliding seat.

[0019] Preferably, both ends of the inner turnover tool ring are fixedly connected with rotating shafts, and the rotating shafts are rotatably connected to the outer turnover tool ring.

[0020] The top of the outer turnover tool ring is fixedly connected with a mounting seat mounting a motor, and the motor is fixedly mounted on the mounting seat.

[0021] The output shaft of the motor is fixedly mounted on the rotating shaft.

[0022] Preferably, both ends of the outer turnover tool ring are provided with arc-shaped sliding openings.

[0023] Both ends of the tool support are integrally formed with vertical portions vertically arranged upward, the vertical portions are fixedly connected with track guide rods penetrating through the arc-shaped sliding openings, and the track guide rods are limitingly slid in the arc-shaped sliding openings.

[0024] Preferably, the pushing wheel mechanisms are mounted on the vertical portions.

[0025] The pushing wheel mechanisms abut against both sides of the outer turnover tool ring.

[0026] Preferably, the pushing wheel mechanisms comprise abutting wheels, the abutting wheels are rotatably connected with adjusting rods, and the adjusting rods are slidably connected to the vertical portions.

[0027] Preferably, the abutting wheels comprise wheel frames, and the wheel frames are rotatably connected with abutting wheels; and the adjusting rods are rotatably connected to the wheel frames.

[0028] Preferably, the bottom of the tool support is fixedly connected with several U-shaped mounting seats;

[0029] The U-shaped mounting seat is threadedly connected with a fastening screw rod.

[0030] The utility model has the following beneficial effects:

[0031] 1, realize working process, operating personnel loosen extrusion screw rod, sliding adjustment sliding installation spare, at the time, drive axle housing follows sliding installation spare rotation adjustment posture, subsequent extrusion locking screw rod on slide extrusion locking keeps drive axle housing posture preliminary adjustment and positions after.

[0032] 2, realize working process, operating personnel open motor, under the drive of motor, drive inner rotary tool ring rotation, in the rotation process of inner rotary tool ring, adjust the posture of drive axle housing, to facilitate the exposure of the welding position to the operator.

[0033] 3, realize working process, operating personnel rotate handle, at the time, one side's abutting wheel advances and abuts and pushes and extrudes outer turning tool ring to roll on tool support, the other side's abutting wheel retreats and cooperates and abuts on outer turning tool ring, under the cooperation of both sides' abutting wheels, realize convenient extrusion of outer turning tool ring, in the extrusion process, drive axle housing is further turned to adjust the posture.

[0034] 4, through the device disclosed in the utility model realizes the process of welding drive axle housing, the posture of drive axle housing is adjusted flexibly, the welding part of drive axle housing is exposed in the welding process through flexible posture adjustment, which is convenient for the operator to weld. BRIEF DESCRIPTION OF DRAWINGS

[0035] In order to more clearly illustrate the technical scheme in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description are only some embodiments of the present utility model, and for those skilled in the art, other drawings can be obtained from the structure shown in these drawings without creative labor.

[0036] Figure 1 It is the overall structure schematic view in the embodiment of the present utility model;

[0037] Figure 2 It is the structure schematic view of sliding installation spare in the embodiment of the present utility model;

[0038] Figure 3 It is the structure schematic view of abutting wheel mechanism in the embodiment of the present utility model;

[0039] Figure 4 It is the embodiment of the present utility model Figure 1A schematic diagram of the mid-plane structure.

[0040] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0043] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0044] Example 1

[0045] like Figures 1-4 As shown, a welding fixture for a forklift drive axle includes a posture adjustment fixture. By locking the drive axle housing onto the posture adjustment fixture, the drive axle housing structure can be easily rotated and adjusted during operation.

[0046] The specific structure of the posture adjustment fixture is as follows:

[0047] The posture adjustment fixture includes an inner rotating fixture ring 1, on the inner sidewall of which a pair of sliding mounting parts are slidably connected, and the drive axle housing is locked between the sliding mounting parts.

[0048] Specifically, an annular flange plate 11 is fixedly connected to the inner sidewall of the inner rotating tooling ring 1; the sliding mounting part 12 is slidably connected to the annular flange plate 11.

[0049] Specifically, the aforementioned sliding mounting component 12 includes a slide seat 121 slidably connected to the annular flange plate 11 (the slide seat 121 has an arc-shaped groove corresponding to the shape of the annular flange plate 11, and the arc-shaped groove limits the sliding on the annular flange plate 11), and a fitting structure for fitting the end shaft of the drive axle housing is slidably connected to the slide seat 121; a compression locking screw 1211 is threadedly connected to the slide seat 121.

[0050] The sliding mounting piece can be adjusted by loosening the locking screw.

[0051] Meanwhile, the assembly structure includes a sleeve 122, the bottom of which is fixedly connected to a slide rod slidably connected to a slide block 121 (the slide block 121 has a cavity adapted to the slide rod); a spring 123 is sleeved on the slide rod, with both ends of the spring 123 fixedly connected to the slide rod and the slide block 121 respectively. During operation, the operator presses one side of the sleeve 122 towards the slide block 121. At this time, the slide rod retracts into the cavity of the slide block 121, the spring 123 is compressed, and the end shaft of the drive axle housing is sleeved into the sleeve 122, and positioned by the compression screw 1221 threaded on the sleeve 122. Similarly, the end shaft on the other side of the drive axle housing is sleeved onto the sleeve 122 and locked.

[0052] During operation, after the operator releases the extrusion screw 1221, the sliding mounting component is slidably adjusted. At this time, the drive axle housing rotates and adjusts its posture following the sliding mounting component. Then, the extrusion locking screw on the slide block 121 is extruded and locked to maintain the initial adjustment and positioning of the drive axle housing posture.

[0053] Example 2

[0054] like Figures 1-4 As shown, based on the structure of Embodiment 1, in order to further adjust the posture of the drive axle housing and facilitate welding by operators, the posture adjustment fixture also includes an outer flipping fixture ring concentrically arranged on the outside of the inner rotating fixture ring 1.

[0055] Specifically, the inner rotating tooling ring 1 is rotatably connected to the outer flipping tooling ring 3. The rotatable connection method is as follows: the two ends of the inner rotating tooling ring 1 are respectively fixedly connected to rotating shafts, and the rotating shafts are rotatably connected to the outer flipping tooling ring 3.

[0056] Meanwhile, a motor that drives the inner rotating tooling ring 1 to rotate is mounted on the outer flip tooling ring 3.

[0057] The top of the outer rotating tooling ring 3 is fixedly connected to a mounting base for mounting a motor 2, and the motor 2 is fixedly mounted on the mounting base; the output shaft of the motor 2 is fixedly mounted on a rotating shaft. During operation, the operator turns on the motor 2, which drives the inner rotating tooling ring 1 to rotate. During the rotation of the inner rotating tooling ring 1, the posture of the drive axle housing is adjusted to facilitate exposing the welding position towards the operator.

[0058] Example 3

[0059] like Figures 1-4 As shown, based on the structure of Embodiment 2, the forklift drive axle welding fixture further includes a fixture bracket 5 supported at the bottom of the outer tilting fixture ring 3. Both ends of the fixture bracket 5 are respectively fitted with push wheel mechanisms to push the outer tilting fixture to roll. Specifically, the push wheel mechanism includes a clamping wheel 61, which is rotatably connected to an adjusting rod 62 (the outer end of the adjusting rod 62 is fixedly connected to a handle). The adjusting rod 62 is slidably connected to the vertical part. The push wheel mechanism abuts against both sides of the outer tilting fixture ring 3.

[0060] The abutting wheel 61 includes a wheel frame, on which an abutting wheel is rotatably connected; the adjusting rod 62 is rotatably connected to the wheel frame.

[0061] During operation, the operator turns the handle. At this time, the clamping wheel 61 on one side moves forward and pushes the outer flip tooling ring 3 to roll on the tooling bracket 5, while the clamping wheel 61 on the other side moves backward and cooperates to clamp on the outer flip tooling ring 3. With the cooperation of the clamping wheels 61 on both sides, the outer flip tooling ring 3 can be easily pushed. During the pushing process, the drive axle housing is further flipped to adjust its posture.

[0062] To ensure smooth movement of the outward-flipping fixture ring 3 during the pushing process, arc-shaped sliding openings 31 are provided at both ends of the outward-flipping fixture ring 3. Specifically, vertically oriented portions (with pusher mechanisms mounted on the vertical portions) are integrally formed at both ends of the fixture bracket 5. A track guide rod 4, passing through the arc-shaped sliding opening 31, is fixedly connected to the vertical portion, and the track guide rod 4 slides within the arc-shaped sliding opening 31.

[0063] During the rolling process achieved by the guide rod 4, the outer flipping tooling ring 3 is supported by the guide rod 4. To increase the stability of the support, the guide rod 4 can be a rectangular track plate. During the flipping and rolling process of the outer flipping tooling ring 3, the guide rod 4 prevents the entire device from tipping over, and with the cooperation of the clamping wheel 61, further increases the stability.

[0064] According to the prior art, the bottom of the tool support 5 is fixedly connected with a plurality of U-shaped mounting seats; and the U-shaped mounting seats are threadedly connected with fastening screws.

[0065] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Changes, modifications, additions or replacements made by those skilled in the art within the spirit and scope of the present application should also be within the protection scope of the present application.

Claims

1. A welding fixture for a forklift drive axle, characterized in that, Including posture adjustment fixtures; The posture adjustment fixture includes an inner rotating fixture ring, and a pair of sliding mounting parts are slidably connected to the inner sidewall of the inner rotating fixture ring, with the drive axle housing locked between the sliding mounting parts; The posture adjustment fixture also includes an outer flipping fixture ring concentrically disposed on the outside of the inner rotating fixture ring. The inner rotating tooling ring is rotatably connected to the outer flipping tooling ring, and a motor that drives the inner rotating tooling ring to rotate is assembled and connected to the outer flipping tooling ring. The forklift drive axle welding fixture also includes a fixture bracket supported at the bottom of the outer tilting fixture ring, and the two ends of the fixture bracket are respectively equipped with push wheel mechanisms to push the outer tilting fixture to roll.

2. The forklift drive axle welding fixture according to claim 1, characterized in that, An annular flange plate is fixedly connected to the inner sidewall of the inner rotating tooling ring; The sliding mount is slidably connected to the annular flange plate.

3. The forklift drive axle welding fixture according to claim 2, characterized in that, The sliding mounting component includes a slide block slidably connected to an annular flange plate, and a mounting structure for mounting the end shaft of the drive axle housing is slidably connected to the slide block. The slide block is threaded with a compression locking screw.

4. The forklift drive axle welding fixture according to claim 3, characterized in that, The kit structure includes a sleeve, and a slide rod that is slidably connected to a slide block is fixedly connected to the bottom of the sleeve. A spring is fitted onto the slide rod, and the two ends of the spring are fixedly connected to the slide rod and the slide block, respectively.

5. The forklift drive axle welding fixture according to claim 1, characterized in that, The inner rotating tooling ring has a rotating shaft fixedly connected to both ends, and the rotating shaft is rotatably connected to the outer flipping tooling ring. The top of the outward-turning tooling ring is fixedly connected to a mounting base for mounting a motor, and the motor is fixedly mounted on the mounting base; The output shaft of the motor is fixedly mounted on the rotating shaft.

6. The forklift drive axle welding fixture according to claim 1, characterized in that, The two ends of the outward-turning tooling ring are respectively provided with arc-shaped sliding openings; The tooling bracket has vertically arranged parts at both ends, and a track guide rod that passes through the arc-shaped sliding opening is fixedly connected to the vertical part. The track guide rod slides within the arc-shaped sliding opening.

7. The forklift drive axle welding fixture according to claim 6, characterized in that, The pusher mechanisms are respectively installed on the vertical part; The pusher mechanism abuts against both sides of the outward flipping tooling ring.

8. The forklift drive axle welding fixture according to claim 7, characterized in that, The pusher mechanism includes a pressing wheel, which is rotatably connected to an adjusting rod, and the adjusting rod is slidably connected to the vertical part.

9. The forklift drive axle welding fixture according to claim 8, characterized in that, The abutting wheel includes a wheel frame, and an abutting wheel is rotatably connected to the wheel frame; The adjusting rod is rotatably connected to the wheel frame.

10. The forklift drive axle welding fixture according to claim 1, characterized in that, The bottom of the tooling bracket is fixedly connected to several U-shaped mounting bases; The U-shaped mounting base is threaded with a fastening screw.