Horizontal gear pressing jig

Abstract

The utility model discloses a horizontal gear pressing jig which comprises a jig bottom plate, a gear pressing air cylinder, a motor positioning seat and a stroke baffle are arranged on the jig bottom plate, an ejector pin sleeve is arranged on the stroke baffle, a movable ejector pin is movably arranged in the ejector pin sleeve, and a gear pressing air cylinder is arranged on the movable ejector pin. The position of the movable ejector pin is matched with the position of a motor shaft of a motor needing to be pressed into a gear workpiece, and the gear pressing air cylinder and the stroke baffle are arranged on the two sides of the motor positioning base respectively. The position of an output shaft of the gear pressing air cylinder corresponds to the position of the motor, and the gear pressing air cylinder is used for driving the motor to press the gear workpiece so that the gear workpiece can be pressed into a motor shaft of the motor. The horizontal gear pressing jig has the advantages of being simple in structure and low in implementation cost, labor cost is reduced during practical application, efficiency is improved, and use flexibility and universality are high.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of processing fixtures, in particular to a kind of horizontal pressure gear fixture. BACKGROUND

[0002] In industrial production, especially in the assembly process of small motor, one of the processes involves installing motor gear on the shaft of motor. In the prior art, manual assembly is usually used, which has the disadvantages of low efficiency and high labor cost. Some manufacturers use targeted equipment to complete the assembly process of motor gear. However, these devices have the disadvantage of high equipment cost, and can only assemble gears for a single model of motor, which has poor application flexibility and poor universality, affecting production efficiency.

[0003] Therefore, the purpose of the utility model is to provide a new technical solution to solve the existing technical defects. SUMMARY

[0004] In order to overcome the shortcomings of the prior art, the utility model provides a horizontal pressure gear fixture, which solves the technical defects of low efficiency, high cost, poor application flexibility and poor universality of the prior art.

[0005] The utility model solves the technical problems by adopting the following technical scheme:

[0006] A horizontal pressure gear fixture includes a jig base plate, the jig base plate is provided with a gear pressing cylinder, a motor positioning seat and a stroke baffle, the stroke baffle is provided with a thimble, the thimble is movably provided with a movable thimble inside, the position of the movable thimble is adapted to the position of the motor shaft of the motor gear workpiece to be pressed in, the gear pressing cylinder and the stroke baffle are respectively arranged on both sides of the motor positioning seat, the output shaft of the gear pressing cylinder corresponds to the position of the motor and is used to drive the motor to press the gear workpiece so that the gear workpiece is pressed into the motor shaft of the motor.

[0007] As a further improvement of the above technical solution, the stroke baffle is provided with a thimble channel inside, and the thimble is arranged inside the thimble channel.

[0008] As a further improvement of the above technical solution, the thimble is provided with a thimble inner hole inside, the thimble inner hole is a stepped hole, the thimble inner hole includes a large hole part and a small hole part, the movable thimble includes a thimble seat and a thimble body, the size of the thimble seat is adapted to the large hole part of the thimble inner hole and movably arranged in the large hole part, and the size of the thimble body is adapted to the small hole part of the thimble inner hole and movably arranged in the small hole part.

[0009] As a further improvement of the above technical solution, the stroke baffle is provided with a locking hole, the locking hole is communicated with the thimble channel, and a locking screw is arranged in the locking hole, and the locking screw is used for locking the thimble in the thimble channel.

[0010] As a further improvement of the above technical solution, the thimble channel is a through hole, a fine adjustment screw is arranged at the outer end portion position of the locking sleeve channel, the inner end of the fine adjustment screw extends into the thimble channel and is used for adjusting the position of the thimble in the thimble channel.

[0011] As a further improvement of the above technical solution, the motor positioning seat is provided with an arc-shaped positioning groove at the upper end portion, and the shape of the arc-shaped positioning groove is matched with the outer peripheral contour of the motor.

[0012] As a further improvement of the above technical solution, the jig bottom plate is provided with a mounting groove, and the motor positioning seat and the lower end of the stroke baffle are arranged in the mounting groove.

[0013] As a further improvement of the above technical solution, the pressure gear cylinder is installed on the jig bottom plate through a cylinder mounting seat.

[0014] As a further improvement of the above technical solution, the jig bottom plate is provided with a cylinder electromagnetic control valve used in cooperation with the pressure gear cylinder.

[0015] As a further improvement of the above technical solution, the jig bottom plate is provided with a control electric box and control buttons.

[0016] The utility model discloses a horizontal pressure gear jig, which is provided with a pressure gear cylinder, a motor positioning seat, a stroke baffle, a thimble and a movable thimble pin.

[0017] In summary, the horizontal pressure gear jig solves the technical defects of low efficiency, high cost, poor application flexibility and universality in the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0018] The utility model will be further described below in combination with the drawings and examples.

[0019] Figure 1 is the assembly schematic diagram of the utility model;

[0020] Figure 2 is another assembly schematic view of the utility model;

[0021] Figure 3 is the third angle assembly schematic view of the utility model;

[0022] Figure 4 is Figure 3 the sectional view of A-A direction in figure 1;

[0023] Figure 5 is Figure 4 the local enlarged view of B in figure 1. DETAILED DESCRIPTION

[0024] The concept, specific structure and generated technical effect of the utility model will be clearly and completely described below in combination with embodiments and drawings, so as to fully understand the purpose, features and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, and other embodiments obtained by the person skilled in the art without creative labor based on the embodiments of the utility model all belong to the protection scope of the utility model. In addition, all the coupling / connection relations involved in the patent are not single component direct connection, but can be composed of better coupling structure by adding or reducing coupling auxiliary parts according to the specific implementation situation. The various technical features in the utility model creation can be interactively combined under the premise of no mutual contradiction and conflict.

[0025] With reference to Figures 1-5 , the utility model provides:

[0026] A horizontal type gear pressing jig, including jig bottom plate 1, jig bottom plate 1 is provided with gear pressing cylinder 2, motor positioning seat 3 and stroke baffle 4, the top pin sleeve 5 is provided on stroke baffle 4, the movable top pin 6 is movably arranged in the inside of top pin sleeve 5, the position of movable top pin 6 is adapted to the position of motor shaft of motor 9 needing to press into gear workpiece 91, gear pressing cylinder 2 and stroke baffle 4 are arranged at the both sides of motor positioning seat 3 respectively, the position of the output shaft of gear pressing cylinder 2 corresponds the position of motor 9 and is used to drive motor 9 to press towards gear workpiece 91 to make gear workpiece 91 press into the motor shaft of motor 9.

[0027] In practical application, before assembling the gear workpiece 91, the motor 9 to be installed on the gear workpiece 91 is positioned on the motor positioning seat 3. The motor 9 can move axially on the motor shaft within the motor positioning seat 3. The corresponding gear workpiece 91 is then fitted onto the outer end of the ejector pin 6, with the outer end of the ejector pin inserted into the center hole of the gear workpiece 91. The end of the gear workpiece 91 furthest from the motor 9 rests against the outer end of the ejector pin sleeve 5. After the gear pressing operation begins, the gear pressing cylinder 2 starts working. The output shaft of the gear pressing cylinder 2 extends and drives the motor 9 to press against the ejector pin sleeve 5, causing the motor shaft of the motor 9 to be pressed into the center hole of the gear workpiece 91. During the process of the motor shaft being pressed into the center hole of the gear workpiece 91, the ejector pin 6 in the center hole of the gear 91 is pushed out by the motor shaft of the motor 9. After the ejector pin is completely pushed out, the motor 9 completes the installation of the gear workpiece 91.

[0028] In some embodiments, the travel baffle 4 is provided with a ejector pin sleeve channel 41, the ejector pin sleeve 5 is disposed inside the ejector pin sleeve channel 41, and the ejector pin sleeve channel 41 is an installation channel for the ejector pin sleeve 5.

[0029] In some embodiments, the ejector sleeve 5 has an inner hole 51, which is a stepped through hole. The inner hole 51 includes a large hole portion and a small hole portion. The movable ejector 6 includes an ejector seat 61 and an ejector body 62. The ejector seat 61 is sized to fit the large hole portion of the inner hole 51 and is movably disposed in the large hole portion. The ejector body 62 is sized to fit the small hole portion of the inner hole 51 and is movably disposed in the small hole portion. In actual implementation, a spring (not shown in the figure) is provided inside the ejector sleeve 5 to elastically eject the ejector 6. When the motor shaft of the motor 9 is pressed into the center hole of the gear workpiece 91, the motor shaft or the ejector 6 is forced to retract against the elastic force of the spring until the ejector 6 is completely disengaged from the gear workpiece 91, thereby completing the assembly of the gear workpiece 91.

[0030] In some embodiments, a locking hole 42 is provided on the stroke baffle 4, which communicates with the ejector sleeve channel 41. A locking screw is provided in the locking hole 42 to lock the ejector sleeve 5 within the ejector sleeve channel 41. The locking function of the locking screw on the ejector sleeve 5 prevents positional changes during application, ensuring machining accuracy.

[0031] In some embodiments, the ejector sleeve channel 41 is a through hole, and a fine-tuning screw 43 is provided at the outer end of the locking sleeve channel 41. The inner end of the fine-tuning screw 43 extends into the ejector sleeve channel 41 and is used to adjust the position of the ejector sleeve 5 within the ejector sleeve channel 41. During adjustment, the fine-tuning screw 43 can be used for specific fine-tuning for different product models. Specifically, the locking screw is loosened, the position of the ejector sleeve 5 is adjusted using the fine-tuning screw 43, and after the position of the ejector sleeve 5 is adjusted, the ejector sleeve 5 is locked again using the locking screw.

[0032] In some embodiments, the upper end of the motor positioning seat 3 has an arc-shaped positioning groove 31, the shape of which matches the outer peripheral contour of the motor 9. In specific implementation, the motor 9, which needs to be aligned with the gear, is placed in the arc-shaped positioning groove 31 to ensure that the motor shaft of the motor 9 is on the same axis as the ejector pin 6 and the cylinder shaft of the gear pressing cylinder 2, thereby ensuring accuracy.

[0033] In some embodiments, a mounting groove 11 is provided on the base plate 1 of the fixture, and the lower ends of the motor positioning seat 3 and the stroke baffle 4 are both disposed in the mounting groove 11. The mounting groove 11 can improve the changeover speed while ensuring assembly accuracy, thereby improving application flexibility and versatility.

[0034] In some embodiments, the gear pressing cylinder 2 is mounted on the fixture base plate 1 via a cylinder mounting seat 21.

[0035] In some embodiments, the fixture base plate 1 is provided with a cylinder solenoid control valve 7 for use with the gear pressing cylinder 2. One end of the cylinder solenoid control valve 7 is connected to the gear pressing cylinder 2, and the other end of the cylinder solenoid control valve 7 is connected to an external air source.

[0036] In some embodiments, a control box 8 and control buttons 81 are provided on the base plate 1 of the fixture. The control box 8 and control buttons 81 are the control devices of the fixture, and existing known control methods can be used, which will not be described in detail here.

[0037] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. A horizontal gear pressing fixture, characterized in that: The fixture includes a base plate (1), which is provided with a gear pressing cylinder (2), a motor positioning seat (3) and a stroke baffle (4). A ejector sleeve (5) is provided on the stroke baffle (4), and a movable ejector (6) is movably provided inside the ejector sleeve (5). The position of the movable ejector (6) is adapted to the position of the motor shaft of the motor (9) into which the gear workpiece (91) needs to be pressed. The gear pressing cylinder (2) and the stroke baffle (4) are respectively provided on both sides of the motor positioning seat (3). The position of the output shaft of the gear pressing cylinder (2) corresponds to the position of the motor (9) and is used to drive the motor (9) to press against the gear workpiece (91) so that the gear workpiece (91) is pressed into the motor shaft of the motor (9).

2. The horizontal gear pressing fixture according to claim 1, characterized in that: The travel baffle (4) is provided with a ejector sleeve channel (41), and the ejector sleeve (5) is provided inside the ejector sleeve channel (41).

3. A horizontal gear pressing fixture according to claim 1, characterized in that: The ejector sleeve (5) has an inner hole (51) inside. The inner hole (51) is a stepped through hole. The inner hole (51) includes a large hole portion and a small hole portion. The movable ejector (6) includes an ejector seat (61) and an ejector body (62). The size of the ejector seat (61) is adapted to the large hole portion of the inner hole (51) and is movably disposed in the large hole portion. The size of the ejector body (62) is adapted to the small hole portion of the inner hole (51) and is movably disposed in the small hole portion.

4. A horizontal gear pressing fixture according to claim 2, characterized in that: A locking hole (42) is provided on the travel baffle (4), the locking hole (42) is connected to the ejector sleeve channel (41), and a locking screw is provided in the locking hole (42) to lock the ejector sleeve (5) in the ejector sleeve channel (41).

5. A horizontal gear pressing fixture according to claim 2, characterized in that: The ejector sleeve channel (41) is a through hole. A fine-tuning screw (43) is provided at the outer end of the locking sleeve channel (41). The inner end of the fine-tuning screw (43) extends into the ejector sleeve channel (41) and is used to adjust the position of the ejector sleeve (5) in the ejector sleeve channel (41).

6. A horizontal gear pressing fixture according to claim 1, characterized in that: The upper end of the motor positioning seat (3) has an arc-shaped positioning groove (31), the shape of which matches the outer periphery of the motor (9).

7. A horizontal gear pressing fixture according to claim 1, characterized in that: The fixture base plate (1) is provided with an installation groove (11), and the lower ends of the motor positioning seat (3) and the stroke baffle (4) are both located in the installation groove (11).

8. A horizontal gear pressing fixture according to claim 1, characterized in that: The gear cylinder (2) is mounted on the fixture base plate (1) via a cylinder mounting seat (21).

9. A horizontal gear pressing fixture according to claim 1, characterized in that: The fixture base plate (1) is equipped with a cylinder solenoid control valve (7) for use with the pressure gear cylinder (2).

10. A horizontal gear pressing fixture according to claim 1, characterized in that: The fixture base plate (1) is equipped with a control box (8) and control buttons (81).

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