Aluminum silicate fiberboard forming and processing integrated equipment
By designing the adjustment and auxiliary structures of the integrated molding and processing equipment for aluminum silicate fiberboard, the problems of mold clamping and dust falling were solved, thus improving safety and molding quality.
Patent Information
- Application Number
- CN202423163077.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-20
AI Technical Summary
During the molding and processing of aluminum silicate fiberboard, when using stamping dies, operators are prone to being caught in the dies due to decreased physical strength, leading to safety hazards. Furthermore, dust and rust on the dies affect the molding quality.
An integrated molding and processing equipment for aluminum silicate fiberboard was designed, including a support frame, a lower mold, an adjustment structure, and an auxiliary structure. The adjustment structure facilitates the pulling out of the lower mold, avoiding the safety risks of manual handling, and the auxiliary structure prevents dust from falling onto the mold, thereby improving the molding quality.
It improves operational safety, prevents hands from being pinched by the mold, reduces dust falling in, enhances molding quality, and ensures stable equipment operation.
Smart Images
Figure CN223507350U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum silicate fiberboard forming and processing, and in particular to an integrated equipment for aluminum silicate fiberboard forming and processing. Background Technology
[0002] Aluminum silicate fiberboard is a high-temperature insulation material, widely used for heat preservation, heat insulation and fireproofing in high-temperature environments such as furnaces, boilers and kilns. Aluminum silicate fiberboard requires stamping molds for stamping during the integrated molding and processing process.
[0003] Aluminum silicate fiberboard plays an important role in high-temperature insulation, protection, and energy conservation due to its excellent high-temperature resistance, heat insulation, mechanical strength, and chemical corrosion resistance. However, the forming and processing of aluminum silicate fiberboard requires the use of stamping dies. The following problems may occur when using stamping dies: After the fiberboard is stamped, it needs to be manually removed by personnel. When personnel work for a long time, their physical strength will decrease, which will slow down their reaction time. When manually removing the part, the operator is likely to be caught in the die, which may cause injury to the operator.
[0004] Therefore, it is necessary to provide a new integrated equipment for forming and processing aluminum silicate fiberboard to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose an integrated equipment for forming and processing aluminum silicate fiberboard.
[0006] To solve the above technical problems, this utility model provides an integrated equipment for forming and processing aluminum silicate fiberboard, including: a support frame, a lower mold, and an adjustment structure. A base plate is installed on the upper surface of the support frame, a connecting frame is installed on the upper surface of the base plate, an electric push rod is installed on the upper surface of the connecting frame, and an upper mold is installed at the output end of the electric push rod. A lower mold is installed on the upper surface of the base plate via the adjustment structure. The upper surface of the base plate is provided with an adjustment structure, which includes a pad. Several limiting grooves are formed on the inner wall of the pad. A slider is slidably connected to the inner wall of each limiting groove. The sliders are fixedly connected to the lower mold. A connecting plate is fixedly connected to the upper surface of the base plate. Two positioning rods are fixedly connected to one side of the connecting plate. Connecting blocks are slidably connected to the arc surfaces of the two positioning rods. The connecting blocks are fixedly connected to the lower mold. A spring is sleeved on the arc surface of the positioning rod. The two ends of the spring are fixedly connected to the connecting plate and the connecting block, respectively. A handle is fixedly connected to one side of the lower mold.
[0007] The effect achieved by the above components is that the lower mold can be pulled out by setting the adjustment structure, which makes it easier for personnel to take out the formed fiberboard and avoids the situation where personnel may get their hands caught when taking out the fiberboard, thereby increasing the safety of personnel during work.
[0008] Preferably, two positioning blocks are fixedly connected to one side of the connecting plate, and insert rods are slidably connected to the inner walls of the two positioning blocks. The insert rods are fixedly connected to the lower mold.
[0009] The effect achieved by the above components is that by setting the positioning block and the insert rod, the lower mold can be limited, thus making the lower mold more stable.
[0010] Preferably, a plurality of balls are fixedly connected to both sides of the slider, and the cross-section of the balls is circular.
[0011] The effect achieved by the above components is that the ball bearings can reduce the friction of the slider, thus making the slider move more smoothly.
[0012] Preferably, a limiting rod is fixedly connected to the inner wall of the limiting groove, and the limiting rod and the slider are slidably connected.
[0013] The effect achieved by the above components is that the limiting rod can limit the slider and prevent the slider from shifting its position when moving.
[0014] Preferably, the upper surface of the lower mold is provided with an auxiliary structure, the auxiliary structure including a positioning frame, the positioning frame being an iron frame, a cover plate being slidably connected to the inner wall of the positioning frame, a handle being fixedly connected to the upper surface of the cover plate, a limit block being fixedly connected to one side of the lower mold, a screw being threadedly connected to the inner wall of the limit block, and the screw abutting against the cover plate.
[0015] The effect achieved by the above components is that by setting up auxiliary structures, the upper part of the lower mold can be protected, preventing dust from falling into the lower mold when it is not in use, thus improving the forming quality of the fiberboard.
[0016] Preferably, a magnet is fixedly connected to one side of the cover plate, and the magnet is attracted to the positioning frame.
[0017] The effect achieved by the above components is that the magnet can make the cover plate move more stably within the positioning frame, thus preventing the cover plate from falling off.
[0018] Preferably, the handlebar has anti-slip textures, which are evenly distributed on the handlebar.
[0019] The effect achieved by the above components is that the anti-slip texture increases the friction of the handle, thus preventing the user's hands from slipping when moving the handle.
[0020] Compared with related technologies, the integrated equipment for forming and processing aluminum silicate fiberboard provided by this utility model has the following advantages:
[0021] This utility model provides an integrated equipment for forming and processing aluminum silicate fiberboard. Aluminum silicate fiberboard, with its excellent high-temperature resistance, heat insulation, mechanical strength, and chemical corrosion resistance, plays an important role in high-temperature insulation, protection, and energy saving. The forming and processing of aluminum silicate fiberboard requires the use of stamping dies. However, the following problems arise when using stamping dies: after stamping the fiberboard, it needs to be manually removed. When workers work for extended periods, their physical strength decreases, leading to slower reaction times. During manual removal, operators are prone to being caught in the die, causing injury. By setting an adjustment structure, the lower die can be pulled out, making it easier for personnel to remove the formed fiberboard and preventing hand injuries, thus increasing worker safety.
[0022] When the lower mold is left unused for a long time, dust will fall into its interior. When exposed to humid or high-temperature environments, it is prone to corrosion. Corrosion and dust accumulation inside the lower mold will affect the molding quality of the fiberboard. By setting up an auxiliary structure, the upper part of the lower mold can be protected to prevent dust from falling into the lower mold when it is not in use. Preventing dust from falling into the lower mold improves the molding quality of the fiberboard. Attached Figure Description
[0023] Figure 1 A schematic diagram of the structure of an integrated equipment for forming and processing aluminum silicate fiberboard provided by this utility model;
[0024] Figure 2 for Figure 1 The diagram shows the structural schematic of the adjustment structure.
[0025] Figure 3 for Figure 2 A partial structural diagram of the adjustment structure is shown;
[0026] Figure 4 for Figure 1 The diagram shows the structure of the auxiliary structure.
[0027] Figure 5 for Figure 4 A partial structural diagram of the auxiliary structure shown.
[0028] The following are the labeling elements in the diagram: 1. Support frame; 2. Base plate; 3. Connecting frame; 4. Electric actuator; 5. Lower mold; 6. Adjustment structure; 601. Pad; 602. Limiting groove; 603. Slider; 604. Connecting plate; 605. Positioning rod; 606. Connecting block; 607. Spring; 608. Handle; 609. Ball bearing; 610. Limiting rod; 611. Positioning block; 612. Insert rod; 7. Auxiliary structure; 71. Positioning frame; 72. Cover plate; 73. Handle; 74. Limiting block; 75. Screw; 76. Magnet; 77. Anti-slip texture; 8. Upper mold. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0030] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0031] Please see Figures 1 to 5 The present invention provides an integrated equipment for forming and processing aluminum silicate fiberboard, comprising: a support frame 1, a lower mold 5, and an adjustment structure 6. A base plate 2 is mounted on the upper surface of the support frame 1, a connecting frame 3 is mounted on the upper surface of the base plate 2, an electric push rod 4 is mounted on the upper surface of the connecting frame 3, an upper mold 8 is mounted on the output end of the electric push rod 4, and a lower mold 5 is mounted on the upper surface of the base plate 2 by means of the adjustment structure 6. The upper surface of the base plate 2 is provided with the adjustment structure 6, and the upper surface of the lower mold 5 is provided with an auxiliary structure 7.
[0032] In the embodiments of this utility model, please refer to Figure 2 and Figure 3The adjusting structure 6 includes a pad 601, the inner wall of which has several limiting grooves 602. Each limiting groove 602 has a slider 603 slidably connected to its inner wall. The sliders 603 are fixedly connected to the lower mold 5. A connecting plate 604 is fixedly connected to the upper surface of the base plate 2. Two positioning rods 605 are fixedly connected to one side of the connecting plate 604. Connecting blocks 606 are slidably connected to the arc surfaces of the two positioning rods 605. The connecting blocks 606 are fixedly connected to the lower mold 5. Springs 607 are sleeved on the arc surfaces of the positioning rods 605. Both ends of 607 are fixedly connected to the connecting plate 604 and the connecting block 606, respectively. A handle 608 is fixedly connected to one side of the lower mold 5. By setting the adjustment structure 6, the lower mold 5 can be pulled out, making it easier for personnel to remove the formed fiberboard and avoiding the possibility of personnel getting their hands pinched when removing the fiberboard, thus increasing the safety of personnel during work. Two positioning blocks 611 are fixedly connected to one side of the connecting plate 604. The inner walls of the two positioning blocks 611 are slidably connected to the insert rods 612, and the insert rods 612 are fixedly connected to the lower mold 5. The effect achieved by the above components is that by setting the positioning blocks 611 and the insert rods 612, the lower mold 5 can be limited, thus making the lower mold 5 more stable. Several ball bearings 609 are fixedly connected to both sides of the slider 603. The cross-section of the ball bearings 609 is circular. The aforementioned components achieve the following effects: the ball bearing 609 reduces the friction of the slider 603, resulting in smoother movement of the slider 603; the inner wall of the limiting groove 602 is fixedly connected to a limiting rod 610, which is slidably connected to the slider 603. The limiting rod 610 limits the slider 603, preventing it from shifting position during movement.
[0033] In the embodiments of this utility model, please refer to Figure 4 and Figure 5 The auxiliary structure 7 includes a positioning frame 71, which is an iron frame. A cover plate 72 is slidably connected to the inner wall of the positioning frame 71. A handle 73 is fixedly connected to the upper surface of the cover plate 72. A limit block 74 is fixedly connected to one side of the lower mold 5. A screw 75 is threadedly connected to the inner wall of the limit block 74. The screw 75 abuts against the cover plate 72. By setting the auxiliary structure 7, the upper part of the lower mold 5 can be protected to prevent dust from falling into the lower mold 5 when it is not in use, thus preventing dust from falling into the lower mold 5. The molding quality of the fiberboard is improved. A magnet 76 is fixedly connected to one side of the cover plate 72. The magnet 76 is attracted to the positioning frame 71. The magnet 76 can make the cover plate 72 move more stably within the positioning frame 71, thus preventing the cover plate 72 from falling off. Anti-slip texture 77 is provided on the handle 73. The anti-slip texture 77 is evenly distributed on the handle 73. The anti-slip texture 77 can increase the friction of the handle 73, thus preventing the person's hand from slipping when moving the handle 73.
[0034] The working principle of the integrated molding and processing equipment for aluminum silicate fiberboard provided by this utility model is as follows: By setting the adjustment structure 6, the electric push rod 4 on the connecting frame 3 is first started, causing the electric push rod 4 to drive the upper mold 8 to move, so that the upper mold 8 punches and forms the aluminum silicate fiberboard in the lower mold 5. After the aluminum silicate fiberboard is formed, the handle 608 is pulled, causing the handle 608 to drive the lower mold 5 to move. When the lower mold 5 moves, it will drive several sliders 603 to move in the limiting groove 602 of the pad 601. At the same time, when the lower mold 5 moves, it will also drive the connecting block 606 to move on the positioning rod 605. When the connecting block 606 moves, it will also drive the spring 607 on the connecting plate 604 to be stretched. When the lower mold 5 moves to the appropriate position, the aluminum silicate fiberboard formed part inside can be taken out. Then the handle is released. When handle 608 is released, spring 607 drives connecting block 606 to move. Connecting block 606 then drives lower mold 5 to move. Lower mold 5 then drives slider 603 to move within the limiting groove 602 of pad 601. Simultaneously, as lower mold 5 moves, it also drives two insert rods 612 to move until insert rods 612 are inserted into positioning block 611. At this point, the position movement of lower mold 5 is complete. By setting positioning block 611 and insert rods 612, the lower mold 5 can be limited, achieving a more stable fixation. Ball bearing 609 can reduce the friction of slider 603, achieving a smoother movement of slider 603. Limiting rod 610 can limit slider 603, preventing the slider 603 from shifting position during movement.
[0035] By setting the auxiliary structure 7, the handle 73 is first moved with the help of the anti-slip texture 77, so that the handle 73 drives the cover plate 72 to move inside the positioning frame 71. Since the magnet 76 on one side of the cover plate 72 has a small attraction, the cover plate 72 can move more stably in the positioning frame 71, thus preventing the cover plate 72 from falling off. After the position of the cover plate 72 is moved, the screw 75 in the limiting block 74 is rotated to fix the screw 75 to the cover plate 72. At this time, the internal protection of the lower mold is completed. The anti-slip texture 77 can increase the friction of the handle 73, thus preventing the person's hand from slipping when moving the handle 73.
[0036] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An integrated equipment for forming and processing aluminum silicate fiberboard, characterized in that, include: The support frame (1), the lower mold (5), and the adjustment structure (6) are provided. A base plate (2) is installed on the upper surface of the support frame (1). A connecting frame (3) is installed on the upper surface of the base plate (2). An electric push rod (4) is installed on the upper surface of the connecting frame (3). An upper mold (8) is installed at the output end of the electric push rod (4). The lower mold (5) is installed on the upper surface of the base plate (2) by means of the adjustment structure (6). The upper surface of the base plate (2) is provided with the adjustment structure (6). The adjustment structure (6) includes a pad (601). The inner wall of the pad (601) is provided with a plurality of limiting grooves (602). The inner walls of the plurality of limiting grooves (602) are slidably connected. There are sliders (603), several sliders (603) are fixedly connected to the lower mold (5), a connecting plate (604) is fixedly connected to the upper surface of the base plate (2), two positioning rods (605) are fixedly connected to one side of the connecting plate (604), and connecting blocks (606) are slidably connected to the arc surfaces of the two positioning rods (605). The connecting blocks (606) are fixedly connected to the lower mold (5), and springs (607) are sleeved on the arc surfaces of the positioning rods (605). The two ends of the springs (607) are fixedly connected to the connecting plate (604) and the connecting blocks (606) respectively. A handle (608) is fixedly connected to one side of the lower mold (5).
2. The integrated equipment for forming and processing aluminum silicate fiberboard according to claim 1, characterized in that, Two positioning blocks (611) are fixedly connected to one side of the connecting plate (604). Insert rods (612) are slidably connected to the inner walls of the two positioning blocks (611). The insert rods (612) are fixedly connected to the lower mold (5).
3. The integrated equipment for forming and processing aluminum silicate fiberboard according to claim 1, characterized in that, Several balls (609) are fixedly connected to both sides of the slider (603), and the cross-section of the balls (609) is circular.
4. The integrated equipment for forming and processing aluminum silicate fiberboard according to claim 1, characterized in that, The inner wall of the limiting groove (602) is fixedly connected to a limiting rod (610), and the limiting rod (610) and the slider (603) are slidably connected.
5. The integrated equipment for forming and processing aluminum silicate fiberboard according to claim 1, characterized in that, The upper surface of the lower mold (5) is provided with an auxiliary structure (7), the auxiliary structure (7) includes a positioning frame (71), the positioning frame (71) is an iron frame, the inner wall of the positioning frame (71) is slidably connected with a cover plate (72), the upper surface of the cover plate (72) is fixedly connected with a handle (73), a limit block (74) is fixedly connected to one side of the lower mold (5), the inner wall of the limit block (74) is threadedly connected with a screw (75), and the screw (75) abuts against the cover plate (72).
6. The integrated equipment for forming and processing aluminum silicate fiberboard according to claim 5, characterized in that, A magnet (76) is fixedly connected to one side of the cover plate (72), and the magnet (76) is attracted to the positioning frame (71).
7. The integrated equipment for forming and processing aluminum silicate fiberboard according to claim 5, characterized in that, The handle (73) is provided with anti-slip texture (77), which is evenly distributed on the handle (73).