Ceramic tile production glaze liquid recovery processing device

Abstract

The utility model relates to the technical field of ceramic tile production, and discloses a ceramic tile production glaze liquid recycling device which comprises a mixing tank, two filtering pieces are connected to the outer surface of the mixing tank in an inserted mode, a rotating rod is rotatably connected to the inner top wall of the mixing tank, and multiple sets of stirring plates are fixedly connected to the outer surface of the rotating rod. And a magnetic separation tank is arranged below the mixing tank, a cavity is formed in the magnetic separation tank, and a first rotating column is rotationally connected to the inner wall of the magnetic separation tank. According to the ceramic tile production glaze liquid recovery treatment device, the mixing state of glaze can be adjusted by installing the mixing tank, uniform distribution is ensured, the stability of tiny bubbles in the glaze can be destroyed by installing the ultrasonic cleaning tank, impurity sedimentation is accelerated, and the magnetic separation tank can adsorb metal particles such as scrap iron mixed in the glaze; and finally, the materials can be finally filtered through the filtering tank, so that the recycling rate of the glaze is remarkably improved, and the loss of raw materials is reduced.

Description

Technical Field

[0001] This application relates to the field of ceramic tile production technology, specifically to a ceramic tile production glaze recovery and treatment device. Background Technology

[0002] Tile production is a complex and meticulous process involving multiple stages and steps. The main raw materials for tile production include various types of mud, sand, stone powder, and auxiliary materials. These raw materials are precisely proportioned and mixed according to the process formula to ensure the quality and performance of the finished tile.

[0003] Currently, in the process of tile production, in order to ensure product quality, excessive glaze is often sprayed, resulting in a large amount of residual glaze being discharged, causing resource waste. At present, there are two main categories of methods for glaze recycling: physical methods and chemical methods. Physical methods mainly include filtration and centrifugal separation. Both of these methods require a large amount of water as a medium, which consumes water resources and may also cause secondary pollution.

[0004] While the above methods can achieve the recycling of glazes to a certain extent, they still have obvious shortcomings. First, physical and chemical methods alone are difficult to thoroughly clean the glazes, especially when dealing with glaze slurries containing complex components. Second, existing recycling systems often occupy a large area, which is not suitable for small enterprises with limited space. Finally, due to the lack of an effective monitoring mechanism, it is difficult to ensure that the quality of the glazes after each recycling is consistent, which directly affects the stability of subsequent production and the yield. Utility Model Content

[0005] In view of the shortcomings of the prior art, this application provides a ceramic tile production glaze recycling and processing device, which has the advantages of improving overall practicality and solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this application provides the following technical solution: a ceramic tile production glaze liquid recycling and treatment device, comprising a mixing tank, two filter elements inserted into the outer surface of the mixing tank, a rotating rod rotatably connected to the inner top wall of the mixing tank, multiple sets of stirring plates fixedly connected to the outer surface of the rotating rod, scrapers installed at the ends of the multiple sets of stirring plates that are far apart from each other, a magnetic separation tank provided below the mixing tank, a cavity opened inside the magnetic separation tank, a first rotating column rotatably connected to the inner wall of the magnetic separation tank, multiple magnetic elements fixedly connected to the outer surface of the first rotating column, an ultrasonic cleaning tank provided to the right side of the mixing tank, an ultrasonic generator installed on the outer surface of the ultrasonic cleaning tank, a filter tank provided below the ultrasonic cleaning tank, a filter screen installed on the outer surface of the filter tank, a second rotating column rotatably connected to the inner wall of the filter tank, an auger fixedly connected to the outer surface of the second rotating column, the auger contacting the inner wall of the filter tank and the filter screen.

[0007] The above methods allow for the adjustment of the glaze mixing state by installing a mixing tank, ensuring uniform distribution, and the installation of an ultrasonic cleaning tank to disrupt the stability of tiny air bubbles in the glaze.

[0008] Furthermore, the inner wall of the cavity is fitted with threaded parts, the outer surface of the magnetic separator has a notch, and the magnetic separator is made of plastic.

[0009] The above scheme allows the installation of threaded components to limit the material entering the cavity, enabling the material to flow along the inner wall of the threaded components, and allowing the internal metal material to be attracted by the magnetic components and discharged through the notch.

[0010] Furthermore, a dual-axis motor is installed on the inner wall of the magnetic separator, and both the first rotating column and the second rotating column are fixedly connected to the output end of the dual-axis motor.

[0011] Through the above scheme, the dual-axis motor can drive the first rotating column and the second rotating column to rotate, so that the first rotating column can swing multiple magnetic components and attract the metal parts in the cavity, and discharge them out of the cavity through the notch.

[0012] Furthermore, both the mixing tank and the ultrasonic cleaning tank are fixedly connected to a discharge pipe at their bottom ends, and valves are installed on the outer surfaces of both discharge pipes.

[0013] The above solution allows for the sealing of the discharge pipe by installing valves, preventing material leakage from the mixing tank and ultrasonic cleaning tank, and ensuring that the bottom of the mixing tank and ultrasonic cleaning tank remains sealed.

[0014] Furthermore, a base is provided below the filter tank, and both the magnetic separation tank and the filter tank are installed on the base. A collection box is placed on the upper surface of the base, and the collection box is located below the filter tank.

[0015] The above solution allows the mounting base to support the magnetic separator and filter tank, ensuring their stability. The mounting collection box allows for the collection of filtered materials, facilitating their unified processing.

[0016] Furthermore, an extraction pump is installed on the upper surface of the base. The input end of the extraction pump is connected to the cavity through a pipe, and the output end of the extraction pump is fixedly connected to a discharge pipe, which is located at the upper end of the ultrasonic cleaning tank.

[0017] The above scheme allows the installation of an extraction pump to extract materials from the cavity and transport them into the ultrasonic cleaning tank, while the ultrasonic generator promotes the sedimentation of impurities within the ultrasonic cleaning tank.

[0018] Furthermore, an injection pipe is installed at the upper end of the mixing tank, and a drive motor is installed on the upper surface of the mixing tank. The output end of the drive motor is fixedly connected to the rotating rod.

[0019] Through the above scheme, the drive motor can drive the rotating rod to rotate, so that the rotating rod can drive multiple stirring plates to stir the materials in the mixing tank, thereby adjusting the mixing state of the glaze.

[0020] Furthermore, a support frame is installed on the upper surface of the base, the mixing tank is fixedly connected to the support frame, and the ultrasonic cleaning tank is fixedly connected to the mixing tank.

[0021] The above solution allows the installation of a support frame to support the mixing tank, ensuring its stability.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] This ceramic tile glaze recycling and processing device can adjust the glaze mixing state by installing a mixing tank to ensure uniform distribution, install an ultrasonic cleaning tank to disrupt the stability of tiny bubbles in the glaze and accelerate the sedimentation of impurities, install a magnetic separation tank to adsorb metal particles such as iron filings mixed in the glaze, and finally filter the material through a filter tank to perform final filtration, which significantly improves the recycling rate of glaze and reduces raw material loss. Attached Figure Description

[0024] Figure 1 This is a cross-sectional view of the overall structure of this application;

[0025] Figure 2 For this application Figure 1 Enlarged schematic diagram of the structure at point A;

[0026] Figure 3 This is a schematic diagram of the overall structure of this application;

[0027] Figure 4 This is a schematic diagram of the magnetic separator structure of this application.

[0028] In the picture:

[0029] 1. Mixing tank; 2. Filter element; 3. Rotating rod; 4. Stirring plate; 5. Scraper; 6. Magnetic separator; 7. Cavity; 8. First rotating column; 9. Magnetic element; 10. Ultrasonic cleaning tank; 11. Ultrasonic generator; 12. Filter tank; 13. Filter screen; 14. Second rotating column; 15. Screwdriver; 16. Threaded part; 17. Notch; 18. Dual-shaft motor; 19. Discharge pipe; 20. Valve; 21. Base; 22. Collection box; 23. Extraction pump; 24. Discharge pipe; 25. Filling pipe; 26. Drive motor; 27. Support frame. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] Please see Figure 1 , Figure 2 and Figure 3 This embodiment of a ceramic tile glaze recovery and treatment device includes a mixing tank 1. Two filter elements 2 are inserted into the outer surface of the mixing tank 1. A rotating rod 3 is rotatably connected to the inner top wall of the mixing tank 1. Multiple sets of stirring plates 4 are fixedly connected to the outer surface of the rotating rod 3. Scrapers 5 are installed at the ends of the stirring plates 4 that are far apart from each other. A magnetic separation tank 6 is located below the mixing tank 1. The magnetic separation tank 6 has a cavity 7 inside. A first rotating column 8 is rotatably connected to the inner wall of the magnetic separation tank 6. Multiple magnetic elements 9 are fixedly connected to the outer surface of the first rotating column 8. An ultrasonic cleaning tank 10 is located on the right side of the mixing tank 1. An ultrasonic generator 11 is installed on the outer surface of the ultrasonic cleaning tank 10. Below the cleaning tank 10 is a filter tank 12. A filter screen 13 is installed on the outer surface of the filter tank 12. A second rotating column 14 is rotatably connected to the inner wall of the filter tank 12. An auger 15 is fixedly connected to the outer surface of the second rotating column 14. The auger 15 is in contact with the inner wall of the filter tank 12 and the filter screen. By installing the mixing tank 1, the mixing state of the glaze can be adjusted to ensure uniform distribution. The ultrasonic cleaning tank 10 can destroy the stability of the tiny bubbles in the glaze and accelerate the sedimentation of impurities. The magnetic separation tank 6 can adsorb metal particles such as iron filings mixed in the glaze. Finally, the material can be filtered by the filter tank 12, which significantly improves the recycling rate of the glaze and reduces the loss of raw materials.

[0032] Please see Figure 1 , Figure 2 and Figure 4The inner wall of the cavity 7 is fitted with a threaded component 16, and the outer surface of the magnetic separator 6 has a notch 17. The magnetic separator 6 is made of plastic. The threaded component 16 can limit the material entering the cavity 7, allowing the material to flow along the inner wall of the threaded component 16. The metal material inside can be attracted by the magnetic component 9 and discharged through the notch 17. A dual-axis motor 18 is installed on the inner wall of the magnetic separator 6. The first rotating column 8 and the second rotating column 14 are both fixedly connected to the output end of the dual-axis motor 18. The dual-axis motor 18 can drive the first rotating column. The first rotating column 8 rotates with the second rotating column 14, causing multiple magnetic components 9 of the first rotating column 8 to swing and attract the metal components in the cavity 7, and discharge them out of the cavity 7 through the notch 17. The bottom ends of the mixing tank 1 and the ultrasonic cleaning tank 10 are both fixedly connected to the discharge pipe 19. Valves 20 are installed on the outer surface of the two discharge pipes 19. The installation of valves 20 can close the discharge pipes 19 to prevent the material in the mixing tank 1 and the ultrasonic cleaning tank 10 from leaking, so that the bottom ends of the mixing tank 1 and the ultrasonic cleaning tank 10 can be kept closed.

[0033] Please see Figure 1 , Figure 2 and Figure 3 A base 21 is provided below the filter tank 12. Both the magnetic separator tank 6 and the filter tank 12 are mounted on the base 21. A collection box 22 is placed on the upper surface of the base 21, located below the filter tank 12. The base 21 supports the magnetic separator tank 6 and the filter tank 12, ensuring their stability. The collection box 22 collects the filtered material for unified processing. A suction pump 23 is mounted on the upper surface of the base 21. The input end of the suction pump 23 is connected to the cavity 7 via a pipe, and the output end of the suction pump 23 is fixedly connected to a discharge pipe 24 located at the upper end of the ultrasonic cleaning tank 10. The suction pump 23 can extract the material from the cavity 7. The mixture is then transported into the ultrasonic cleaning tank 10, and the ultrasonic generator 11 promotes the sedimentation of impurities in the ultrasonic cleaning tank 10. A filling pipe 25 is installed at the upper end of the mixing tank 1, and a drive motor 26 is installed on the upper surface of the mixing tank 1. The output end of the drive motor 26 is fixedly connected to the rotating rod 3. The drive motor 26 can drive the rotating rod 3 to rotate, so that the rotating rod 3 can drive multiple stirring plates 4 to stir the material in the mixing tank 1, thereby adjusting the mixing state of the glaze. A support frame 27 is installed on the upper surface of the base 21, and the mixing tank 1 is fixedly connected to the support frame 27. The ultrasonic cleaning tank 10 is fixedly connected to the mixing tank 1. The installation of the support frame 27 can support the mixing tank 1, so that the mixing tank 1 can be in a stable state.

[0034] This embodiment of a ceramic tile production glaze recovery and treatment device uses a mixing tank 1 to adjust the glaze mixing state and ensure uniform distribution. An ultrasonic cleaning tank 10 can disrupt the stability of tiny bubbles in the glaze and accelerate the sedimentation of impurities. A magnetic separation tank 6 can adsorb metal particles such as iron filings mixed in the glaze. Finally, a filter tank 12 can perform final filtration of the material, significantly improving the glaze recycling rate and reducing raw material loss.

[0035] The working principle of the above embodiment is as follows: First, the material is fed into the mixing tank 1 through the filling pipe 25. Then, the drive motor 26 is started and drives the rotating rod 3 to rotate. During the rotation of the rotating rod 3, the material in the mixing tank 1 can be stirred by multiple stirring plates 4, so as to adjust the mixing state of the glaze and ensure uniform distribution. By installing multiple scrapers 5, the inner wall of the mixing tank 1 can be cleaned during the stirring of the material in the mixing tank 1. After the material in the mixing tank 1 is mixed, the left valve 20 is opened, so that the material can be discharged into the cavity 7 through the left discharge pipe 19. At this time, the dual-shaft motor 18 is started and drives the first rotating column 8 and the second rotating column 14 to rotate. During the rotation of the first rotating column 8, multiple magnetic components 9 can be driven to swing in the magnetic separation tank 6, adsorb the metal particles in the material, and discharge the material through the notch 17. The threaded fitting 16 can limit the material entering the cavity 7, allowing the material to flow along the inner wall of the threaded fitting 16. The metal material inside can be attracted by the magnetic component 9 and discharged through the notch 17. Then, the extraction pump 23 starts and extracts the material in the cavity 7 and discharges it into the ultrasonic cleaning tank 10 through the discharge pipe 24. At this time, the ultrasonic generator 11 can emit ultrasonic waves into the ultrasonic cleaning tank 10. The ultrasonic energy promotes the precipitation of impurities. Then, the valve 20 on the right side opens, allowing the material to be discharged into the filter frame through the discharge tank on the right side. During the rotation of the second rotating column 14, it can drive the auger 15 to swing in the filter tank 12 and push the material. The material filtered by the filter screen can be discharged into the collection box 22, while the impurities can be discharged from the filter tank 12 by the auger 15, thereby significantly improving the recycling rate of glaze and reducing raw material loss.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0037] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ceramic tile production glaze recovery and treatment device, comprising a mixing tank (1), characterized in that: Two filter elements (2) are inserted into the outer surface of the mixing tank (1). A rotating rod (3) is rotatably connected to the inner top wall of the mixing tank (1). Multiple sets of stirring plates (4) are fixedly connected to the outer surface of the rotating rod (3). Scrapers (5) are installed at the ends of the multiple sets of stirring plates (4) that are far apart from each other. A magnetic separation tank (6) is provided below the mixing tank (1). A cavity (7) is opened inside the magnetic separation tank (6). A first rotating column (8) is rotatably connected to the inner wall of the magnetic separation tank (6). Multiple magnetic separators are fixedly connected to the outer surface of the first rotating column (8). The mixing tank (1) has an ultrasonic cleaning tank (10) on its right side. An ultrasonic generator (11) is installed on the outer surface of the ultrasonic cleaning tank (10). A filter tank (12) is provided below the ultrasonic cleaning tank (10). A filter screen (13) is installed on the outer surface of the filter tank (12). A second rotating column (14) is rotatably connected to the inner wall of the filter tank (12). An auger (15) is fixedly connected to the outer surface of the second rotating column (14). The auger (15) is in contact with the inner wall of the filter tank (12) and the filter screen.

2. The ceramic tile production glaze recovery and treatment device according to claim 1, characterized in that: The inner wall of the cavity (7) is fitted with a threaded part (16), and the outer surface of the magnetic separator (6) is provided with a notch (17). The magnetic separator (6) is made of plastic.

3. The ceramic tile production glaze recovery and treatment device according to claim 1, characterized in that: The inner wall of the magnetic separator (6) is equipped with a dual-axis motor (18), and the first rotating column (8) and the second rotating column (14) are both fixedly connected to the output end of the dual-axis motor (18).

4. The ceramic tile production glaze recovery and treatment device according to claim 1, characterized in that: The bottom ends of the mixing tank (1) and the ultrasonic cleaning tank (10) are both fixedly connected to discharge pipes (19), and valves (20) are installed on the outer surfaces of the two discharge pipes (19).

5. The ceramic tile production glaze recovery and treatment device according to claim 1, characterized in that: The filter tank (12) is provided with a base (21) below it. The magnetic separator (6) and the filter tank (12) are both installed on the base (21). A collection box (22) is placed on the upper surface of the base (21). The collection box (22) is located below the filter tank (12).

6. The ceramic tile production glaze recovery and treatment device according to claim 5, characterized in that: A pump (23) is installed on the upper surface of the base (21). The input end of the pump (23) is connected to the cavity (7) through a pipe. The output end of the pump (23) is fixedly connected to a discharge pipe (24). The discharge pipe (24) is located at the upper end of the ultrasonic cleaning tank (10).

7. The ceramic tile production glaze recovery and treatment device according to claim 1, characterized in that: The mixing tank (1) is equipped with an injection pipe (25) at its upper end, and a drive motor (26) is installed on the upper surface of the mixing tank (1). The output end of the drive motor (26) is fixedly connected to the rotating rod (3).

8. A ceramic tile production glaze recovery and treatment device according to claim 5, characterized in that: A support frame (27) is installed on the upper surface of the base (21), the mixing tank (1) is fixedly connected to the support frame (27), and the ultrasonic cleaning tank (10) is fixedly connected to the mixing tank (1).

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