Cement slope protection component mold convenient to demold

By introducing a patting mechanism and fixing components into the mold of cement slope protection components, and using a motor-driven sprocket to drive the rotating rod and patting block to vibrate and demold, the problem of cement components sticking to the outer mold is solved, and rapid demolding and convenient cleaning and maintenance are achieved.

CN223507379UActive Publication Date: 2025-11-04LUJIANG JIANCHUAN CEMENT PROD CO LTD
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Patent Information

Application Number
CN202422819489.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-11-04
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

During the demolding process, the outer side of the cement component tends to stick to the outer mold, which reduces demolding efficiency and causes inconvenience to workers.

Method used

The design employs a striking mechanism and fixed components. The motor drives the sprocket and chain to drive the rotating rod. The rotating block and striking block continuously strike the outer mold, generating vibration waves that disrupt the intermolecular forces. The end plate can be quickly disassembled through a plug-in structure, simplifying mold cleaning and maintenance.

Benefits of technology

It significantly shortens demolding time, improves production efficiency, reduces the probability of damage to cement components, and enhances the ease of cleaning and maintenance inside the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The cement slope protection component mold convenient to demold comprises a shell, an outer mold is installed in the shell, and an end plate is connected to the outer side of the top end of the outer mold in a sleeved mode; a beating mechanism is arranged on the inner side of the shell, and fixing assemblies are arranged in the two ends of an end plate. Wherein the flapping mechanism comprises rotating rods which are rotationally connected to the interiors of the two ends of the shell, rotating blocks are installed on the outer sides of the rotating rods, flapping blocks are arranged at one ends of the rotating blocks, and gears are installed at one ends of the rotating rods, so that the effect of continuously flapping the two sides of the outer mold can be achieved; the beating block can beat quickly and rhythmically, vibration waves can be generated, and the vibration waves can permeate into tiny gaps between the cement component and the outer mold to damage intermolecular acting force between the cement component and the outer mold, so that separation of the cement component and the outer mold is accelerated, the demolding time can be remarkably shortened, and the production efficiency can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cement component production technical field, concretely is a cement slope protection component mould that facilitates stripping. BACKGROUND

[0002] Cement slope protection component is a kind of reinforced concrete prefabricated structural member, is widely used in municipal highway construction, water supply and drainage construction or resident building construction, especially in airport, container terminal, building community and landscape greening, river slope protection and water and soil engineering and other fields play an important role, the production mode of concrete slope protection is that concrete is filled into mould, after it solidifies, it can be taken out from mould.

[0003] The announcement number CN217434604U discloses a mould for cement component production, the device can make the inside of first piston with stripping sleeve move up by rotating first threaded rod, then compress the air in stripping sleeve, make the second piston on the upper side of stripping sleeve move up, then make the ejector rod on the upper side of second piston push the inner mould to move up, then make the cement component between inner mould and outer mould slide out of outer mould, so as to achieve stripping effect, and the power of ejector rod moving up is compressed air, so the thrust of ejector rod is slowly increasing, the thrust of cement component is gradually increasing, cement component can be slowly stripped, prevent abrupt stripping, cement component is damaged, protect the safety of cement component, but the patent still has the following problems in actual use process:

[0004] The device can make the inside of first piston with stripping sleeve move up, then compress the air in stripping sleeve, then make the ejector rod on the upper side of second piston push the inner mould to move up, then make the cement component between inner mould and outer mould slide out of outer mould, so as to achieve stripping effect, but the device can use air compression to cooperate with inner mould to eject cement component, but there is still the phenomenon that cement component outside and outer mould are adhered, then lead to the phenomenon that stripping efficiency of cement component is reduced, bring inconvenience to staff when using.

[0005] A cement slope protection component mould that facilitates stripping is proposed to solve the problems in the above. UTILITY MODEL CONTENTS

[0006] The utility model discloses a cement slope protection component mould convenient to demould to solve the current through the inside of first piston with demoulding sleeve upper movement, and then compress the air in the inside of demoulding sleeve, and then make the push rod of second piston upper side push the inside mould upper movement, and then make the cement component between the inside mould and outside mould slide out the outside mould, thereby reach the effect of demoulding, but the device can push out the cement component with air compression cooperation inside mould, but there is still the phenomenon of sticking between the outside of cement component and outside mould, and then lead to the phenomenon of cement component demoulding efficiency reduction, bring inconvenience to staff when using.

[0007] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a cement slope protection component mould convenient to demould, including the casing, the inside installation of casing has the outside mould, and the top outside of outside mould is sleeved with end plate, the inside of casing is provided with beating mechanism, and the both ends inside of end plate is provided with fixed assembly,

[0008] Among them, beating mechanism includes the rotation link all in the both ends inside of casing, and the outside of rotation link all is installed with rotating block, and one end of rotating block is provided with beating block, and one end of rotation link is installed with gear, and one side of casing is installed with motor, and the output of motor is installed with first sprocket, and one end of gear away from rotation link is installed with second sprocket, and the outside between first sprocket and second sprocket is hinged and connected with chain, and one end inside of rotating block is symmetrically installed with contraction rod, and one end of contraction rod is fixedly connected with beating block.

[0009] Preferably, the outside of the contraction rod is sleeved with a first telescopic spring, and one end of the beating block is provided with a positioning rod, and one end inside of the rotating block is provided with a positioning groove, and the positioning rod is slidably connected inside the positioning groove.

[0010] Preferably, the fixed assembly comprises a fixed box symmetrically installed inside both ends of the end plate, a moving frame slidably connected inside one end of the fixed box, a moving plate installed at one end of the moving frame, a sliding block installed on one side of the moving plate, a connecting plate installed at one end of the sliding block, a plug block installed on one side of the connecting plate, and a fixed tube symmetrically installed inside one side of the fixed box, a second telescopic spring arranged inside the fixed tube, a moving rod slidably connected inside one end of the fixed tube, and the moving rod fixedly connected between one end of the moving rod and the moving plate.

[0011] Preferably, an installation groove is formed inside one side of the casing.

[0012] Preferably, a limiting rod is gap-fitted between the inside of the moving frame.

[0013] Preferably, the sliding block is slidably connected inside the fixed box.

[0014] Preferably, the gears are in meshing connection.

[0015] Compared with the prior art, the cement slope protection component mold convenient to demold has the advantages that: the first sprocket, the second sprocket and the chain are matched, so that the rotation of the two groups of gears is driven, and then the rotation of the multiple groups of rotating rods is driven, the rotation of the rotating rods drives the rotation of the multiple groups of rotating blocks, and the rotation of the rotating blocks drives the rotation of the beating blocks; when the beating blocks contact the outer side of the outer mold, the contraction rods and the first extension springs are contracted, so that the positioning rods slide in the positioning grooves, thereby the effect that the two sides of the outer mold are continuously beaten is realized; the beating blocks can beat quickly and rhythmically, and vibration waves can be generated; the vibration waves can penetrate into the tiny gaps between the cement components and the outer mold, destroy the intermolecular forces therebetween, so that the separation of the cement components and the outer mold is accelerated, thereby the demolding time can be significantly shortened, and the production efficiency is improved; the multiple groups of moving frames are pulled to drive the moving plates to slide in the fixed boxes; at this time, the moving plates drive the moving rods to slide in the fixed pipes; the reset property of the second extension springs enables the multiple groups of insertion blocks to be inserted with the shell, so that the effect that the end plates are quickly installed and disassembled is realized; compared with the bolt fixing mode in the prior art, the mode is more convenient, and the cleaning and maintenance efficiency of the inner part of the outer mold is greatly improved.

[0016] 1. The first sprocket is driven to rotate by starting the motor, the first sprocket, the second sprocket and the chain are matched, so that the rotation of the two groups of gears is driven; since the gears are in meshing connection, the rotation of the multiple groups of rotating rods is driven; the rotation of the rotating rods drives the rotation of the multiple groups of rotating blocks; the rotation of the rotating blocks drives the rotation of the beating blocks; when the beating blocks contact the outer side of the outer mold, the contraction rods and the first extension springs are contracted, so that the positioning rods slide in the positioning grooves, thereby the effect that the two sides of the outer mold are continuously beaten is realized; the beating blocks can beat quickly and rhythmically, and vibration waves can be generated; the vibration waves can penetrate into the tiny gaps between the cement components and the outer mold, destroy the intermolecular forces therebetween, so that the separation of the cement components and the outer mold is accelerated, thereby the demolding time can be significantly shortened, and the production efficiency is improved; the rotating blocks and the beating blocks are uniformly installed on the outer side of the rotating rods, and five rotating blocks and beating blocks are arranged on each rotating rod, so that the beating blocks beat the multiple points on the two sides of the outer mold, thereby the demolding speed of the cement slope protection component is further improved, and the damage probability is reduced.

[0017] 2. By inserting the end plate into the outer side of the top of the housing, the operator pulls multiple sets of moving frames to move the moving plate inside the fixed box. The moving plate then moves the slider inside the fixed box, and the movement of the slider moves the connecting plate and the insert block. The moving plate then moves the moving rod inside the fixed tube. At this time, the second telescopic spring contracts. By releasing the moving frame and then restoring the second telescopic spring, multiple sets of insert blocks can be inserted into the housing. This achieves the effect of quick installation and disassembly of the end plate, which is more convenient than the bolt fixing method used in the prior art. It greatly improves the efficiency of cleaning and maintenance inside the outer mold and brings convenience to the operator. Attached Figure Description

[0018] Figure 1 This is a cross-sectional view of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall reverse structure of this utility model;

[0020] Figure 3 This is a partially enlarged structural diagram of the tapping mechanism in this utility model;

[0021] Figure 4 This is a partial enlarged structural diagram of the tapping mechanism in this utility model;

[0022] Figure 5 This is a schematic diagram of the overall structure of the fixing component in this utility model;

[0023] Figure 6 This is a schematic diagram of the overall structure of this utility model.

[0024] In the diagram: 1. Shell; 101. Outer mold; 102. End plate; 2. Beating mechanism; 201. Rotating rod; 202. Rotating block; 203. Beating block; 204. Gear; 205. Motor; 206. First sprocket; 207. Second sprocket; 208. Chain; 209. Retracting rod; 210. First telescopic spring; 211. Positioning rod; 212. Positioning groove; 213. Mounting groove; 3. Fixing assembly; 301. Fixing box; 302. Moving frame; 303. Moving plate; 304. Slider; 305. Connecting plate; 306. Insert block; 307. Fixing tube; 308. Second telescopic spring; 309. Moving rod; 310. Limiting rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-6 The present invention provides a technical solution: a cement slope protection component mold that is easy to demold, including a shell 1, an outer mold 101 installed inside the shell 1, and an end plate 102 sleeved on the outer side of the top of the outer mold 101; a patting mechanism 2 is provided on the inner side of the shell 1, and a fixing component 3 is provided inside both ends of the end plate 102.

[0027] The striking mechanism 2 includes rotating rods 201 rotatably connected to both ends of the housing 1. Rotating blocks 202 are mounted on the outer sides of each rotating rod 201, and a striking block 203 is provided at one end of each rotating block 202. Gears 204 are meshed with each other at one end of each rotating rod 201. A motor 205 is mounted on one side of the housing 1, and a first sprocket 206 is mounted at the output end of the motor 205. A second sprocket 207 is mounted at the end of each gear 204 away from the rotating rod 201. A chain 208 meshes between the outer sides of the first sprocket 206 and the second sprocket 207. Retractable rods 209 are symmetrically mounted inside one end of each rotating block 202, and one end of each retractable rod 209 is fixedly connected to the striking block 203. A first telescopic spring 210 is sleeved on the outer side of each retractable rod 209. A positioning rod 211 is mounted at one end of each striking block 203, and a positioning groove 211 is formed inside one end of each rotating block 202. 12. Moreover, the positioning rod 211 is slidably connected inside the positioning groove 212, thereby achieving the effect of continuous patting on both sides of the outer mold 101. The patting block 203 can pat quickly and rhythmically, generating vibration waves. These vibration waves can penetrate into the tiny gaps between the cement component and the outer mold 101, destroying the intermolecular forces between them, thereby accelerating the separation of the cement component from the outer mold 101. This can significantly shorten the demolding time and improve production efficiency. By evenly installing the rotating block 202 and the patting block 203 on the outside of the rotating rod 201, and setting five rotating blocks 202 and patting blocks 203 on each set of rotating rods 201, the patting block 203 can pat the outer mold 101 at multiple points on both sides, thereby further improving the demolding speed of the cement slope protection component and reducing the probability of damage. An installation groove 213 is opened inside one side of the shell 1. The design of the installation groove 213 makes it easy for workers to pass through the glass.

[0028] The fixing assembly 3 includes fixing boxes 301 symmetrically installed inside both ends of the end plate 102. A movable frame 302 is slidably connected to one end of each fixing box 301, and a movable plate 303 is installed at one end of the movable frame 302. A slider 304 is installed on one side of the movable plate 303, and the slider 304 is slidably connected inside the fixing box 301. A connecting plate 305 is installed at one end of the slider 304, and an insert block 306 is installed on one side of each connecting plate 305. The insert block 306 is inserted into the outer mold 101. Fixing tubes 307 are symmetrically installed on one side of the interior of the fixing box 301, and a second telescopic spring 308 is provided inside each fixing tube 307. The end plate 102 is slidably connected to a movable rod 309, and one end of the movable rod 309 is fixedly connected to the movable plate 303. Through the reset property of the second telescopic spring 308, multiple sets of insert blocks 306 can be inserted into the housing 1, thereby achieving the effect of quick installation and disassembly of the end plate 102. This is more convenient than the bolt fixing method used in the prior art, greatly improving the efficiency of cleaning and maintenance inside the outer mold 101 and bringing convenience to the staff during use. The gap between the inner sides of the movable frame 302 is fitted with a limiting rod 310. By inserting the limiting rod 310 into the inner side of the movable frame 302, the multiple sets of movable frames 302 can be fixed and limited, improving the installation stability of the end plate 102.

[0029] Working principle: Before using this easy-to-demold cement slope protection component mold, it is necessary to check the overall condition of the device to ensure it can work normally. Figure 1 - Figure 6As shown, the starting motor 205 drives the first sprocket 206 to rotate. Through the interaction between the first sprocket 206, the second sprocket 207, and the chain 208, two sets of gears 204 rotate. Because the gears 204 mesh, multiple sets of rotating rods 201 rotate. The rotation of the rotating rods 201 drives the rotation of multiple sets of rotating blocks 202. The rotation of the rotating blocks 202 causes the striking block 203 to rotate. When the striking block 203 contacts the outer side of the outer mold 101, the retraction rod 209 and the first telescopic spring 210 retract, causing the positioning rod 211 to slide inside the positioning groove 212. This achieves the effect of continuous striking on both sides of the outer mold 101. As a result, the patting block 203 can quickly and rhythmically pat, generating vibration waves. These vibration waves can penetrate into the tiny gaps between the cement component and the outer mold 101, breaking the intermolecular forces between them, thereby accelerating the separation of the cement component from the outer mold 101. This can significantly shorten the demolding time and improve production efficiency. By evenly installing the rotating block 202 and patting block 203 on the outside of the rotating rod 201, and setting five rotating blocks 202 and patting blocks 203 on each set of rotating rods 201, the patting block 203 can pat multiple points on both sides of the outer mold 101, thereby further improving the demolding speed of the cement slope protection component and reducing the probability of damage.

[0030] By inserting the end plate 102 into the outer top of the housing 1, the operator pulls multiple sets of movable frames 302 to move the movable plate 303 inside the fixed box 301. The movable plate 303 then moves the slider 304 inside the fixed box 301. The movement of the slider 304 moves the connecting plate 305 and the insert block 306. The movable plate 303 then moves the movable rod 309 inside the fixed tube 307. At this time, the second telescopic spring 308 contracts. By releasing the movable frame 302 and then restoring the second telescopic spring 308, multiple sets of insert blocks 306 can be inserted into the housing 1. This achieves the effect of quickly installing and removing the end plate 102, which is more convenient than the bolt fixing method used in the prior art. It greatly improves the efficiency of cleaning and maintenance inside the outer mold 101 and brings convenience to the operator during use.

[0031] The prior art, through the outer mold 101 and the end plate 102, discloses a mold for producing cement components. The device used in the mold is not described in detail here.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cement slope protection component mold that is easy to demold, comprising a shell (1), wherein an outer mold (101) is installed inside the shell (1), and an end plate (102) is sleeved on the outer side of the top of the outer mold (101); Its features are, Also includes: The inner side of the housing (1) is provided with a striking mechanism (2), and both ends of the end plate (102) are provided with fixing components (3); The striking mechanism (2) includes rotating rods (201) rotatably connected to the inside of both ends of the housing (1), rotating blocks (202) are installed on the outer side of the rotating rods (201), and a striking block (203) is provided at one end of the rotating block (202). A gear (204) is installed at one end of the rotating rod (201), and a motor (205) is installed on one side of the housing (1). A first sprocket (206) is installed at the output end of the motor (205), and a second sprocket (207) is installed at the end of the gear (204) away from the rotating rod (201). A chain (208) is meshed between the outer sides of the first sprocket (206) and the second sprocket (207). A retractable rod (209) is symmetrically installed inside one end of the rotating block (202), and one end of the retractable rod (209) is fixedly connected to the striking block (203).

2. The mold for easy demolding of cement slope protection components according to claim 1, characterized in that: The outer side of the retractable rod (209) is fitted with a first telescopic spring (210), and a positioning rod (211) is installed at one end of the striking block (203). A positioning groove (212) is opened inside one end of the rotating block (202), and the positioning rod (211) is slidably connected inside the positioning groove (212).

3. The mold for easy demolding of cement slope protection components according to claim 1, characterized in that: The fixing component (3) includes a fixing box (301) symmetrically installed inside both ends of the end plate (102). A movable frame (302) is slidably connected inside one end of the fixing box (301). A movable plate (303) is installed at one end of the movable frame (302). A slider (304) is installed on one side of the movable plate (303). A connecting plate (305) is installed at one end of the slider (304). An insert (306) is installed on one side of the connecting plate (305). The insert (306) is inserted into the outer mold (101). A fixing tube (307) is symmetrically installed inside one side of the fixing box (301). A second telescopic spring (308) is provided inside the fixing tube (307). A movable rod (309) is slidably connected inside one end of the fixing tube (307). One end of the movable rod (309) is fixedly connected to the movable plate (303).

4. The mold for easy demolding of cement slope protection components according to claim 1, characterized in that: An installation groove (213) is provided inside one side of the housing (1).

5. A cement slope protection component mold for easy demolding according to claim 3, characterized in that: The inner sides of the movable frame (302) are fitted with a limit rod (310) with a clearance fit.

6. A mold for easy demolding of cement slope protection components according to claim 3, characterized in that: The slider (304) is slidably connected inside the fixed box (301).

7. A mold for easy demolding of cement slope protection components according to claim 1, characterized in that: The gears (204) are meshed together.

Citation Information

Patent Citations

  • Die for cement component production

    CN217434604U