Quantitative adding device of polycarboxylate superplasticizer for concrete

Abstract

The utility model discloses a concrete polycarboxylate superplasticizer quantitative adding device which comprises a tank body, the top end of the tank body is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a first rotating column, the bottom end of the first rotating column extends into the tank body, the outer ring of the first rotating column is sleeved with a fixed column, and the outer ring of the first rotating column is sleeved with a second rotating column. A positioning groove is formed in the outer ring of the first rotating column, the fixing column and the first rotating column are fixed through the positioning groove and a first fixing block, a stirring rod is fixedly connected to the outer ring of the first rotating column, and an arc block is fixedly connected to the bottom end of the stirring rod. Through the design of a stirring rod and the cooperation of an arc block, stirring is more efficient, the arc block helps stirring blades to form a better stirring track in a tank body, stirring dead angles are reduced, and due to the fact that a water reducing agent can be evenly distributed, the overall quality of a building is improved; the full mixing of the concrete raw materials and the water reducing agent is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, specifically to a quantitative addition device for polycarboxylate superplasticizer in concrete. Background Technology

[0002] With the advancement of modern construction technology, the performance requirements for concrete are becoming increasingly stringent. Concrete not only needs high strength and good durability, but also excellent workability and construction efficiency. Polycarboxylate superplasticizers, as high-performance concrete admixtures, can significantly improve concrete fluidity, reduce water consumption, and enhance durability. Therefore, they are widely used in the concrete industry. During concrete production, the amount of superplasticizer added has a significant impact on concrete performance. Traditional methods of adding superplasticizers often rely on manual operation, making it difficult to ensure the accuracy of the dosage and easily leading to unstable concrete performance.

[0003] In practical use, the single-angle mixing of the mixing rod cannot fully cover all corners of the mixing tank. During the mixing process, particles and paste in the concrete may settle due to uneven mixing force, resulting in insufficient mixing in some areas. This uneven mixing leads to a decrease in the homogeneity of the concrete and affects its final performance. Utility Model Content

[0004] The purpose of this invention is to provide a quantitative addition device for polycarboxylate superplasticizer in concrete. Through the design of the stirring rod and the cooperation of the arc block, the mixing is more efficient. The arc block helps the stirring blades to form a better mixing trajectory in the tank, reducing the dead corners of the mixing. Since the superplasticizer can be evenly distributed, the fluidity, strength and durability of the concrete are improved, thereby improving the overall quality of the building.

[0005] To achieve the above objectives, a quantitative addition device for polycarboxylate superplasticizer in concrete is provided, comprising: a tank body, a first motor fixedly connected to the top of the tank body, a first rotating column fixedly connected to the output end of the first motor, and the bottom end of the first rotating column extending into the interior of the tank body, a fixed column sleeved on the outer ring of the first rotating column, a positioning groove provided on the outer ring of the first rotating column, the fixed column and the first rotating column being fixed by the positioning groove and a first fixing block, a stirring rod fixedly connected to the outer ring of the first rotating column, and an arc block fixedly connected to the bottom end of the stirring rod;

[0006] A mixing tank is fixedly connected to the bottom of the main tank. An electric switching valve is fixedly connected to the outer ring of the mixing tank. A discharge port is opened on the outer ring of the mixing tank. A second motor is fixedly connected to the bottom of the mixing tank. A second rotating column is fixedly connected to the output end of the second motor, and the top of the second rotating column extends into the interior of the mixing tank. A spiral stirring rod is fixedly connected to the outer ring of the second rotating column. This design of the first fixed block and the fixed column makes the mixing system structurally stable, the mixing effect uniform, and improves the quality of concrete. This structure ensures that the materials in the mixing tank are fully mixed and discharged quickly, thus improving production efficiency.

[0007] The bottom of the tank has a mixing chamber extending through it, and a sensor is fixedly connected to the outer circumference of the tank, with one end of the sensor extending to the inner wall of the tank. This configuration allows for real-time monitoring of the tank's interior, ensuring precise control of the mixing process.

[0008] According to the aforementioned quantitative addition device for polycarboxylate superplasticizer in concrete, a sensor is fixedly connected to the outer ring of the tank, with one end of the sensor extending to the inner wall of the tank. This design helps to accurately monitor the state of the material inside the tank, improving operational safety.

[0009] According to the aforementioned quantitative addition device for polycarboxylate superplasticizer in concrete, a superplasticizer delivery pipe is fixedly connected to the top of the tank, a magnetic flux valve is fixedly connected to the outer ring of the delivery pipe, and a feed pipe is provided on one side of the magnetic flux valve. The feed pipe is fixedly connected to the top of the tank. This system ensures the precise addition of the superplasticizer and optimizes the performance of the concrete.

[0010] According to the aforementioned quantitative addition device for polycarboxylate superplasticizer in concrete, the number of fixed columns is seven, and each fixed column is provided with two first fixing blocks and two stirring rods on its outer ring. This arrangement enhances the stability of the mixing device and improves the mixing efficiency.

[0011] According to the aforementioned quantitative addition device for polycarboxylate superplasticizer in concrete, the cross-section of the arc block is rhomboid. The design of the rhomboid cross-section arc block corresponding to each stirring rod and arc block optimizes the mixing effect and improves the uniformity of concrete.

[0012] According to the aforementioned quantitative addition device for polycarboxylate superplasticizer in concrete, the interior of the tank is connected to the interior of the mixing tank, and the height of the second rotating column is flush with the bottom of the electric switching valve. This design ensures uniform distribution of materials within the mixing tank, improving mixing quality.

[0013] According to the aforementioned quantitative addition device for polycarboxylate superplasticizer in concrete, the device comprises four sensors, which are positioned flush with the top of the stirring rod. This configuration allows for comprehensive monitoring of the mixing process, ensuring the uniformity and quality of the concrete.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model is equipped with a first motor, a first rotating column, a fixed column, a first fixed block, a stirring rod, and an arc block. Through the design of the stirring rod and the cooperation of the arc block, the mixing is more efficient. The arc block helps the stirring blades to form a better mixing trajectory in the tank and reduces the mixing dead corners. Since the water-reducing agent can be evenly distributed, the fluidity, strength, and durability of the concrete are improved, thereby improving the overall quality of the building.

[0016] 2. This utility model is equipped with an electric switch valve, a second motor, a spiral agitator, a second rotating column, and a discharge port. The through-hole design of the second rotating column and the bottom of the mixing tank allows the mixing blades to penetrate deep into the bottom of the tank, reducing dead zones in the mixing process and ensuring the uniformity of the concrete. The mixing tank allows the mixing and blending processes to be completed in the same tank, saving space and simplifying the equipment layout. The installation of the electric switch valve makes it more convenient to open and close the mixing tank, and operators can easily control the mixing and discharging process.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a perspective view of a device for quantitatively adding polycarboxylate superplasticizer for concrete according to the present invention.

[0020] Figure 2 This is a front view of a quantitative addition device for polycarboxylate superplasticizer in concrete according to the present invention.

[0021] Figure 3 This is a partial cross-sectional perspective view of a quantitative addition device for polycarboxylate superplasticizer in concrete according to the present invention;

[0022] Figure 4 This utility model Figure 3 Enlarged view of the structure at point A in the middle;

[0023] Figure 5 This utility model Figure 3 Enlarged view of the structure at point B in the middle.

[0024] In the diagram: 1. Tank body; 2. Magnetic flux valve; 3. Water-reducing agent conveying pipe; 4. Feed pipe; 5. Sensor; 6. Arc block; 7. First motor; 8. First rotating column; 9. Fixed column; 10. First fixed block; 11. Stirring rod; 12. Electric switch valve; 13. Mixing tank; 14. Discharge port; 15. Second motor; 16. Second rotating column; 17. Spiral stirring rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 This utility model provides a technical solution: a quantitative addition device for polycarboxylate superplasticizer in concrete, comprising: a tank 1, a first motor 7 fixedly connected to the top of the tank 1 for driving a mixing device for efficient mixing, a first rotating column 8 fixedly connected to the output end of the first motor 7 for transmitting the power of the motor to the mixing part, and the bottom end of the first rotating column 8 extending into the interior of the tank 1 to facilitate mixing of materials in the tank, a fixed column 9 sleeved on the outer ring of the first rotating column 8 for supporting and positioning the rotating column, a positioning groove provided on the outer ring of the first rotating column 8 for ensuring precise alignment of the fixed column 9 and the first fixing block 10, the fixed column 9 and the first rotating column 8 being fixed by the positioning groove and the first fixing block 10 to ensure the stability of the overall structure, and a stirring rod 11 fixedly connected to the outer ring of the first rotating column 8 for actually mixing concrete. A circular arc block 6 is fixedly connected to the bottom end of the stirring rod 11. The design of the circular arc block 6 helps to improve the stirring efficiency. A mixing tank 13 is fixedly connected to the bottom end of the tank body 1. The mixing tank 13 is used for further mixing and storing materials. An electric switch valve 12 is fixedly connected to the outer ring of the mixing tank 13. The electric switch valve 12 is used to control the entry and exit of materials. A discharge port 14 is opened on the outer ring of the mixing tank 13. The discharge port 14 facilitates the output of materials. A second motor 15 is fixedly connected to the bottom end of the mixing tank 13. The second motor 15 is used to drive the stirring device of the mixing tank. A second rotating column 16 is fixedly connected to the output end of the second motor 15. The second rotating column 16 is responsible for stirring the materials in the mixing tank, and the top end of the second rotating column 16 extends into the interior of the mixing tank 13 to ensure comprehensive stirring. A spiral stirring rod 17 is fixedly connected to the outer ring of the second rotating column 16. The spiral stirring rod 17 is used to enhance the stirring effect.

[0027] A sensor 5 is fixedly connected to the outer ring of the tank body 1. The sensor 5 is used to monitor the mixing state of the materials inside the tank. One end of the sensor 5 extends to the inner wall of the tank body 1 to ensure the accuracy of the sensing. A water-reducing agent delivery pipe 3 is fixedly connected to the top of the tank body 1. The delivery pipe 3 is used to accurately add water-reducing agent. A magnetic flux valve 2 is fixedly connected to the outer ring of the water-reducing agent delivery pipe 3. The magnetic flux valve 2 is used to control the flow rate of the water-reducing agent. A feed pipe 4 is provided on one side of the magnetic flux valve 2. The feed pipe 4 is used to introduce water-reducing agent. The feed pipe 4 is fixedly connected to the top of the tank body 1 to ensure the smooth flow of water-reducing agent. There are seven fixed columns 9. The outer ring of column 9 is equipped with two first fixing blocks 10 and two stirring rods 11 to ensure the stability of the stirring device. The cross-section of the arc block 6 is rhomboid, which helps to improve the stirring effect. Each stirring rod 11 and arc block 6 are set in correspondence to ensure the symmetry and balance of the stirring device. The interior of tank 1 and the interior of mixing tank 13 are connected to achieve effective mixing of materials. The height of the second rotating column 16 is flush with the bottom of the electric switch valve 12 to ensure the consistency and convenience of operation. There are four sensors 5, and the position of the sensors 5 is flush with the top of the stirring rod 11 to ensure comprehensive monitoring of the stirring status.

[0028] Working principle: First, close the electric switch valve 12 at the bottom of tank 1. Then, load concrete raw materials into tank 1 through feed pipe 4. Then, sense that the tank 1 has reached the rated capacity through sensor 5. Then, control a fixed amount of water-reducing agent through magnetic flux valve 2. Then, transport polycarboxylate water-reducing agent into the tank 1 through water-reducing agent delivery pipe 3. Start the first motor 7 to make the first rotating column 8 start rotating. The stirring rod 11 rotates accordingly to start stirring the raw materials in the tank. The concrete is stirred downward by the arc block 6 fixed to the stirring rod 11. After the concrete raw materials and water-reducing agent are evenly mixed, open the electric switch valve 12. Then, start the second motor 15. Rotate the spiral stirring rod 17 fixed on the outer ring of the second rotating column 16. Cooperate with the bottom of the mixing tank 13 to prepare for discharge. Continue stirring for a period of time to fully mix the concrete raw materials and water-reducing agent and send them to the discharge port 14.

[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A device for quantitatively adding polycarboxylate superplasticizer for concrete, comprising: The tank body (1) is characterized in that: a first motor (7) is fixedly connected to the top of the tank body (1), a first rotating column (8) is fixedly connected to the output end of the first motor (7), and the bottom end of the first rotating column (8) extends into the interior of the tank body (1). A fixed column (9) is sleeved on the outer ring of the first rotating column (8). A positioning groove is opened on the outer ring of the first rotating column (8). The fixed column (9) and the first rotating column (8) are fixed by the positioning groove and the first fixing block (10). A stirring rod (11) is fixedly connected to the outer ring of the first rotating column (8). An arc block (6) is fixedly connected to the bottom end of the stirring rod (11). A mixing tank (13) is fixedly connected to the bottom end of the tank body (1). An electric switch valve (12) is fixedly connected to the outer ring of the mixing tank (13). A discharge port (14) is opened on the outer ring of the mixing tank (13). A second motor (15) is fixedly connected to the bottom end of the mixing tank (13). A second rotating column (16) is fixedly connected to the output end of the second motor (15). The top end of the second rotating column (16) extends into the interior of the mixing tank (13). A spiral stirring rod (17) is fixedly connected to the outer ring of the second rotating column (16).

2. The quantitative addition device for polycarboxylate superplasticizer in concrete as described in claim 1, characterized in that: A sensor (5) is fixedly connected to the outer ring of the tank (1), and one end of the sensor (5) extends to the inner wall of the tank (1).

3. The quantitative addition device for polycarboxylate superplasticizer in concrete as described in claim 1, characterized in that: A water-reducing agent conveying pipe (3) is fixedly connected to the top of the tank (1). A magnetic flux valve (2) is fixedly connected to the outer ring of the water-reducing agent conveying pipe (3). A feed pipe (4) is provided on one side of the magnetic flux valve (2). The feed pipe (4) is fixedly connected to the top of the tank (1).

4. The quantitative addition device for polycarboxylate superplasticizer in concrete as described in claim 1, characterized in that: The number of fixed columns (9) is seven, and each fixed column (9) is provided with two first fixed blocks (10) and two stirring rods (11) on its outer ring.

5. The quantitative addition device for polycarboxylate superplasticizer in concrete as described in claim 1, characterized in that: The cross-section of the arc block (6) is rhomboid, and each of the stirring rods (11) and the arc block (6) is provided accordingly.

6. The quantitative addition device for polycarboxylate superplasticizer in concrete as described in claim 1, characterized in that: The interior of the tank (1) is connected to the interior of the mixing tank (13), and the height of the second rotating column (16) is flush with the bottom of the electric switching valve (12).

7. The quantitative addition device for polycarboxylate superplasticizer in concrete as described in claim 2, characterized in that: The number of sensors (5) is four, and the position of the sensors (5) is flush with the top of the stirring rod (11).

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