Automatic stripping equipment
By designing an automated unloading device, which uses robotic arms and cylinder systems to automatically remove injection molded parts and cut the rubber material, the problem of low efficiency in manual removal of injection molded parts and material removal is solved, thus reducing production costs.
Patent Information
- Application Number
- CN202422940456.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In existing technologies, removing injection molded parts from the mold and removing the connecting material is inefficient and costly, relying on manual operation, which increases production costs.
An automatic unloading device was designed, comprising a worktable, a material picking and positioning mechanism, and a material unloading mechanism. It utilizes a robotic arm, a first double-headed cylinder, a second double-headed cylinder, and pneumatic shears to achieve automated removal of injection molded parts and shearing of the plastic material.
It improved the production efficiency of injection molded parts, reduced labor costs, and realized the automated unloading process of injection molded parts.
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Figure CN223507610U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation equipment technology, and more specifically, to an automatic unloading device. Background Technology
[0002] like Figure 1 The injection molded part shown includes a main body with a groove. Two injection molded parts are formed at once. After injection molding, the two injection molded parts need to be removed from the mold inserts, and the residual adhesive between the two injection molded parts needs to be removed to form two independent products. Currently, after injection molding, the injection molded parts need to be manually removed from the mold inserts, and the adhesive connecting the two injection molded parts needs to be removed manually with scissors. Whether it is manually removing the injection molded parts from the mold inserts or manually cutting the material, the efficiency is very low and the labor cost is high, which leads to an increase in production costs. Therefore, there is an urgent need for a fixture to replace manual removal of injection molded parts and material removal. Utility Model Content
[0003] This invention provides an automatic unloading device, which aims to solve the technical problems of low efficiency and high cost of manual removal of injection molded parts and manual material removal.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: an automatic unloading device, comprising a worktable and a robotic arm, wherein a material picking and positioning mechanism and a material unloading mechanism are provided on the worktable, the robotic arm is disposed on one side of the worktable, the material picking and positioning mechanism comprises two first double-headed cylinders, wherein the piston rods at both ends of the first double-headed cylinders are respectively provided with clamping blocks; the material unloading mechanism comprises two fixed second double-headed cylinders, wherein a positioning column is provided on one side of the middle of the second double-headed cylinders, and scissors are installed on the piston rods of the second double-headed cylinders.
[0005] Furthermore, a slide rail is installed on the workbench below the first double-headed cylinder, and a telescopic cylinder is set on one end of the slide rail on the workbench. A pressure plate in the shape of a "7" is installed on the slide rail, and the piston rod of the telescopic cylinder is connected to the pressure plate. The pressure plate includes pressure blocks on both sides.
[0006] Furthermore, the robotic arm is equipped with a gripping cylinder.
[0007] Furthermore, a pneumatic shear is mounted on the piston rod of the second double-headed cylinder, and the second double-headed cylinder drives the pneumatic shear to move closer to or away from the positioning post.
[0008] Furthermore, the material removal mechanism further includes a feeding channel disposed at the notch of the workbench and a feeding channel, with a collection frame placed at the end of the feeding channel.
[0009] Compared with the prior art, the beneficial effects of this utility model are:
[0010] This utility model discloses an automatic unloading device with a simple structure and ingenious design. It includes a worktable and a robotic arm. The worktable is equipped with a material picking and positioning mechanism and a material unloading mechanism. The robotic arm is positioned on one side of the worktable. The material picking and positioning mechanism includes two first double-headed cylinders, with clamping blocks mounted on the piston rods at both ends of the first double-headed cylinders. The material unloading mechanism includes two fixed second double-headed cylinders, with a positioning post on one side of the middle of each second double-headed cylinder. Scissors are mounted on the piston rods of the second double-headed cylinders. In operation, the mold insert along with the injection molded part is placed on the first double-headed cylinder. The first double-headed cylinder is controlled to retract and clamp the clamping blocks to secure the injection molded part. The robotic arm removes the mold insert and moves the injection molded part to the positioning post. The second double-headed cylinders are then controlled to move the scissors to cut the plastic material connecting the two injection molded parts. Finally, the robotic arm removes the injection molded part, replacing traditional manual operation, improving production efficiency while reducing production costs. Attached Figure Description
[0011] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0012] Figure 1 This is a structural schematic diagram of an automatic unloading device according to the present invention;
[0013] Figure 2 This is a schematic diagram of the material picking and positioning mechanism, the material unloading mechanism, and the injection molded part of an automatic unloading device according to this utility model;
[0014] Figure 3 This is a schematic diagram of the material picking and positioning mechanism of an automatic unloading device according to this utility model;
[0015] Figure 4 This is a schematic diagram of the material picking and positioning mechanism of an automatic unloading device according to this utility model from another angle;
[0016] Figure 5 This is a schematic diagram of the material removal mechanism of an automatic unloading device according to this utility model;
[0017] Figure 6 This is a schematic diagram of an injection molded part.
[0018] Explanation of main component symbols
[0019] 10. Workbench; 101. Collection box;
[0020] 20. Material picking and positioning mechanism; 201. First double-headed cylinder; 202. Clamping block; 203. Slide rail; 204. Telescopic cylinder; 205. Pressure plate; 2051. Pressure block;
[0021] 30. Material removal mechanism; 301. Second double-headed cylinder; 302. Positioning pin; 303. Pneumatic shears;
[0022] 40. Robotic arm;
[0023] 50. Injection molded parts; 501. Rubber materials. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0027] Example
[0028] Reference Figure 1-2, Figure 6 As shown, this utility model discloses an automatic unloading device, including a worktable 10 and a robot arm 40. The worktable 10 is provided with a material picking and positioning mechanism 20 and a material unloading mechanism 30. The robot arm 40 is located on one side of the worktable 10 and is equipped with a clamping cylinder for clamping the injection molded part 50. The material picking and positioning mechanism 20 is used to clamp the injection molded part 50 together with the mold insert. The robot arm 40 removes the mold insert and then moves the injection molded part 50 to the material unloading mechanism 30 to remove the rubber material 501 connecting the two injection molded parts 50, thereby realizing automatic unloading to form an independent product.
[0029] Reference Figure 3-4 As shown, the material handling and positioning mechanism 20 includes two first double-headed cylinders 201, and clamping blocks 202 are respectively set on the piston rods at both ends of the first double-headed cylinders 201. Specifically, the robot arm 40 moves the injection molded part 50 with the mold insert onto the first double-headed cylinder 201, controls the first double-headed cylinder 201 to tighten the two clamping blocks 202 to clamp the injection molded part 50, which plays a role in positioning and clamping. After clamping the injection molded part 50, the robot arm 40 is controlled to remove the mold insert from the injection molded part 50, thereby realizing the automated removal of the mold insert.
[0030] Furthermore, a slide rail 203 is installed on the worktable 10 below the first double-headed cylinder 201. A telescopic cylinder 204 is set on one end of the slide rail 203 on the worktable 10. A 7-shaped pressure plate 205 is installed on the slide rail 203. The piston rod of the telescopic cylinder 204 is connected to the pressure plate 205. The pressure plate 205 includes pressure blocks 2051 on both sides. Specifically, after the first double-headed cylinder 201 controls the clamping block 202 to clamp the injection molded part 50, it controls the telescopic cylinder 204 to drive the horizontal part of the pressure plate 205 to move onto the injection molded part 50. The two pressure blocks 2051 press against the injection molded part 50, further pressing and positioning the injection molded part 50, preventing the robot arm 40 from taking away the injection molded part 50 when removing the mold insert from the injection molded part 50.
[0031] Reference Figure 5 As shown, the material removal mechanism 30 includes two fixed second double-headed cylinders 301. A positioning post 302 is set on one side of the middle of the second double-headed cylinder 301, and scissors are installed on the piston rod of the second double-headed cylinder 301. Specifically, pneumatic scissors 303 are installed on the piston rod of the second double-headed cylinder 301. The second double-headed cylinder 301 drives the pneumatic scissors 303 to approach or move away from the positioning post 302. The robot arm 40 picks up the injection molded part 50 from the first double-headed cylinder 201 and moves it to the positioning post 302 for positioning. Then, it controls the second double-headed cylinder 301 to drive the pneumatic scissors 303 to approach the injection molded part 50, and controls the pneumatic scissors 303 to cut off the rubber material 501 connected to the injection molded part 50, thereby realizing automatic material removal.
[0032] Reference Figure 5As shown, the material removal mechanism 30 further includes a notch and a feeding channel provided on the workbench 10. A collection frame 101 is placed at the end of the feeding channel. The rubber material 501 cut off by the pneumatic shears 303 falls from the notch and goes to the collection frame 101 through the feeding channel, so as to avoid the rubber material 501 accumulating on the workbench 10 after falling off and affecting the operation.
[0033] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An automatic unloading device, characterized in that; The device includes a worktable and a robotic arm. The worktable is equipped with a material picking and positioning mechanism and a material unloading mechanism. The robotic arm is located on one side of the worktable. The material picking and positioning mechanism includes two first double-headed cylinders, with clamping blocks installed on the piston rods at both ends of the first double-headed cylinders. The material unloading mechanism includes two fixed second double-headed cylinders, with a positioning post installed on one side of the middle of the second double-headed cylinders. Scissors are installed on the piston rods of the second double-headed cylinders.
2. The automatic unloading equipment according to claim 1, characterized in that: A slide rail is installed on the workbench below the first double-headed cylinder. A telescopic cylinder is set on one end of the slide rail on the workbench. A pressure plate in the shape of a "7" is installed on the slide rail. The piston rod of the telescopic cylinder is connected to the pressure plate. The pressure plate includes pressure blocks on both sides.
3. The automatic unloading equipment according to claim 1, characterized in that: The robotic arm is equipped with a gripping cylinder.
4. The automatic unloading equipment according to claim 1, characterized in that: The piston rod of the second double-headed cylinder is equipped with pneumatic shears, and the second double-headed cylinder drives the pneumatic shears to move closer to or away from the positioning post.
5. The automatic unloading equipment according to claim 1, characterized in that: The material removal mechanism further includes a feeding channel disposed at the notch of the workbench and a feeding channel, with a collection frame placed at the end of the feeding channel.