Rubbish compactor escape auxiliary system and rubbish compactor
By designing an auxiliary system for getting out of trouble for a garbage compactor, and using manual hydraulic components to lift the pusher, the problem of the garbage compactor being unable to get out of trouble caused by pusher failure was solved, and manual operation of the pusher lifting was realized, simplifying the process of getting out of trouble.
Patent Information
- Application Number
- CN202422990272.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-05
AI Technical Summary
When the waste compactor is used in landfill construction, the pusher may malfunction and fail to work properly. Existing demolition or high-horsepower bulldozer removal solutions are problematic due to their heavy weight, implementation difficulties, or impact on construction.
Design an auxiliary system for getting out of trouble of a garbage compactor, including a pusher working circuit, a pusher lifting circuit and a return oil circuit. The pusher is lifted by manual operation using hydraulic components such as a manual switching valve and a hand pump.
In the absence of a power source, the pusher can be lifted by manpower alone, simplifying the escape process, reducing the difficulty of implementation, and featuring a simple structure and high reliability.
Smart Images

Figure CN223507739U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a garbage compactor escape auxiliary system and garbage compactor belong to hydraulic system field. BACKGROUND
[0002] At present, if garbage compactor occurs whole machine no power, push shovel lifting device failure and other failures during garbage landfill construction, will lead to garbage compactor unable normal work, need to transport or drag away garbage landfill, carry out factory maintenance. At this time, if push shovel is just in the lowest position, then in the process of transport or drag away, push shovel will gather a large amount of garbage, hinder the transport or drag away of garbage compactor. The commonly used scheme is to remove push shovel entirely, then transport or drag away garbage compactor from garbage landfill, this scheme needs to disassemble push shovel, push shovel is usually above 1 ton in weight, heavy, disassembly workload is big, and it is difficult to implement in garbage landfill, another scheme is to use high-power bulldozer or other equipment to drag out the whole machine directly, this scheme will take a large amount of garbage out of garbage landfill, affect normal construction operation. The above two schemes all have defects. SUMMARY
[0003] In view of the problems existing in the prior art, the utility model provides a garbage compactor escape auxiliary system and garbage compactor, solves the problem that push shovel blocks garbage compactor when garbage compactor fails in garbage yard.
[0004] In order to realize the above purpose, a garbage compactor escape auxiliary system is adopted by the utility model, which comprises:
[0005] Push shovel working circuit is used to control push shovel lifting or descending;
[0006] Push shovel lifting circuit is connected between hydraulic oil tank and small cavity of push shovel lifting cylinder, hydraulic oil filter, hand pressure pump, check valve and hand switch valve are connected on push shovel lifting circuit, push shovel lifting circuit is used to lift push shovel when push shovel working circuit fails;
[0007] Oil return circuit is connected between hydraulic oil tank and big cavity of push shovel lifting cylinder, hand switch valve is connected on oil return circuit, oil return circuit is used to return oil in big cavity of push shovel lifting cylinder to hydraulic oil tank;
[0008] Hand switch valve has closed state position and always open state position, normal state of hand switch valve is in closed state position, push shovel lifting circuit and oil return circuit are connected with closed state position simultaneously or always open state position simultaneously.
[0009] In some embodiments, the piston rod of the push shovel lifting cylinder is hinged with the push shovel, and the cylinder barrel is connected with the vehicle frame.
[0010] In some embodiments, the manual switching valve is a two-position four-way valve with a locking mechanism.
[0011] In some embodiments, the one-way valve includes one-way valve one and one-way valve two, with one-way valve one installed at the outlet end of the hand pump and one-way valve two installed at the inlet end of the hand pump.
[0012] In some embodiments, the inlet of the hydraulic oil filter is connected to the hydraulic oil tank, the outlet of the hydraulic oil filter is connected to the inlet of check valve two, the outlet of check valve two is connected to the inlet of the hand pump, the outlet of the hand pump is connected to the inlet of check valve one, and the outlet of check valve one is connected to the manual switching valve.
[0013] In some embodiments, the pusher working circuit includes a working multi-way valve, which is connected to the large chamber and the small chamber of the pusher lifting cylinder respectively. The working multi-way valve is used to control the extension and retraction of the pusher lifting cylinder, thereby driving the pusher to descend or rise.
[0014] In a second aspect, this utility model also provides a garbage compactor, wherein the garbage compactor is equipped with the aforementioned garbage compactor scrambling assistance system.
[0015] Compared with the prior art, the waste compactor escaping assistance system of this utility model does not require external equipment assistance when there is a lack of power source. The pusher of the waste compactor can be lifted by manpower alone so that the waste compactor is not affected by the pusher when escaping. It has a simple structure, high reliability and is easy to implement. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a hydraulic schematic diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the manual switching valve of this utility model;
[0019] Figure 3 This is a schematic diagram of the pusher after it has been lifted according to this utility model;
[0020] In the diagram: 1. Pusher lifting cylinder, 2. Working multi-way valve, 3. Manual switching valve, 3-1. Closed position, 3-2. Normally open position, 4. Check valve one, 5. Hand pump, 6. Check valve two, 7. Hydraulic oil filter, 8. Hydraulic oil tank, 9. Chassis, 10. Pusher. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this application will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the embodiments and specific features in the embodiments are detailed descriptions of the technical solutions of this application, rather than limitations thereof. In the absence of conflict, the embodiments and technical features in the embodiments can be combined with each other.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] like Figure 1 , Figure 2 and Figure 3 As shown, a waste compactor escaping assistance system includes a pusher lifting cylinder 1 and a working multi-way valve 2. The pusher lifting cylinder 1 and the working multi-way valve 2 form a pusher working circuit. The working multi-way valve 2 is connected to the large chamber and the small chamber of the pusher lifting cylinder 1 respectively. The working multi-way valve 2 is used to control the extension and retraction of the pusher lifting cylinder 1, thereby driving the pusher 10 to descend or rise.
[0024] It also includes the pusher lifting circuit and the return oil circuit;
[0025] The pusher lifting circuit is connected between the hydraulic oil tank 8 and the small cavity of the pusher lifting cylinder 1. The pusher lifting circuit is connected to a hydraulic oil filter 7, a hand pump 5, a one-way valve and a manual switching valve 3. The pusher lifting circuit is used to lift the pusher 10 when the pusher working circuit fails and the pusher 10 cannot be lifted.
[0026] The return oil circuit is connected between the hydraulic oil tank 8 and the large cavity of the pusher lifting cylinder 1. A manual switching valve 3 is connected to the return oil circuit. The return oil circuit is used to return the oil in the large cavity of the pusher lifting cylinder 1 to the hydraulic oil tank 8.
[0027] The manual switching valve 3 has a closed state position 3-1 and a normally open state position 3-2. The manual switching valve 3 is normally in the closed state position 3-1. The pusher lifting circuit and the return oil circuit are simultaneously connected to the closed state position 3-1 or simultaneously connected to the normally open state position 3-2.
[0028] It should be noted that the one-way valve used is a common hydraulic component, ensuring the hydraulic oil flows in a designated direction while preventing reverse flow. The hand pump 5 is used to manually pump out the hydraulic oil. The hydraulic oil filter 7 ensures the cleanliness of the incoming oil. The hydraulic oil tank 8 stores the hydraulic oil and is used for oil intake and return.
[0029] In some embodiments, such as Figure 1 , Figure 3 As shown, the piston rod of the pusher lifting cylinder 1 is hinged to the pusher 10, and the cylinder is connected to the frame 9. The working multi-way valve 2 is connected to the pusher lifting cylinder 1 through a hydraulic line to control the oil flow in and out of the large and small chambers of the cylinder. When the working multi-way valve 2 controls the pusher lifting cylinder 1 to extend, the pusher 10 descends. When the working multi-way valve 2 controls the pusher lifting cylinder 1 to retract, the pusher 10 rises.
[0030] In some embodiments, such as Figure 1 , Figure 2 As shown, the manual switching valve 3 is a two-position four-way valve with a locking structure. The manual switching valve 3 is normally in the closed position 3-1, and can be manually switched to the normally open position 3-2 when needed. The manual switching valve 3 can be an MSV13-12 manual push valve.
[0031] In some embodiments, such as Figure 1 As shown, the one-way valve includes one-way valve 4 and one-way valve 6. One-way valve 4 is installed at the outlet end of the hand pump 5, and one-way valve 6 is installed at the inlet end of the hand pump 5. One-way valve 4 and one-way valve 6 control the unidirectional flow of hydraulic fluid from the hydraulic oil tank 8 to the small cavity of the pusher lifting cylinder 1. In some more specific embodiments, the inlet of the hydraulic oil filter 7 is connected to the hydraulic oil tank 8, the outlet of the hydraulic oil filter 7 is connected to the inlet of one-way valve 6, the outlet of one-way valve 6 is connected to the inlet of the hand pump 5, the outlet of the hand pump 5 is connected to the inlet of one-way valve 4, and the outlet of one-way valve 4 is connected to the manual switching valve 3.
[0032] In a second aspect, this utility model also provides a garbage compactor, wherein the garbage compactor is equipped with the aforementioned garbage compactor scrambling assistance system.
[0033] The waste compactor equipped with this waste compactor traction assistance system has two states: the pusher lifting cylinder 1 drives the pusher 10 to descend or rise.
[0034] Normal state: The pusher lifting cylinder 1 and the working multi-way valve 2 constitute the pusher working circuit. Oil enters the large chamber and exits the small chamber. At this time, the pusher lifting cylinder 1 drives the pusher 10 to descend; oil enters the small chamber and exits the large chamber. At this time, the pusher lifting cylinder 1 drives the pusher 10 to rise.
[0035] Manual mode: Due to malfunctions such as no power to the machine or failure of the pusher lifting device, the working multi-way valve 2 is locked, and the normal hydraulic circuit cannot work, requiring manual lifting. Switch the manual switching valve 3 from the closed position 3-1 to the normally open position 3-2 and lock it. Pump the hydraulic oil from the hydraulic oil tank 8 through the hand pump 5, and let it pass through the hydraulic oil filter 7, one-way valve 2 6, hand pump 5, one-way valve 4, and manual switching valve 3 in sequence, entering the small chamber of the pusher lifting cylinder 1. The return oil from the large chamber of the pusher lifting cylinder 1 passes through the manual switching valve 3 and returns to the hydraulic oil tank 8, ultimately driving the pusher 10 to lift. After lifting to the target position, switch the manual switching valve 3 from the normally open position 3-2 to the closed position 3-1 and lock it. At this time, the pusher 10 is locked, which is conducive to towing operations and greatly reduces the difficulty of transportation or towing away.
[0036] This utility model's waste compactor scrambling assistance system eliminates the need for external equipment in the absence of a power source. The pusher of the waste compactor can be lifted manually, ensuring that the waste compactor is not affected by the pusher when scrambling. The system is simple in structure, highly reliable, and easy to implement.
[0037] Numerous specific details are set forth in the specification provided herein. However, it will be understood that embodiments of the present invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques have not been shown in detail so as not to obscure the understanding of this specification.
[0038] Furthermore, those skilled in the art will understand that although some embodiments described herein include certain features found in other embodiments but not others, combinations of features from different embodiments are also within the scope of protection of this invention and form different embodiments. For example, in the embodiments described above, those skilled in the art can use them in combination based on known technical solutions and the technical problems to be solved by this application.
[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A waste compactor unblocking auxiliary system, characterized in that, include: The pusher working circuit is used to control the lifting or lowering of the pusher (10); The pusher lifting circuit is connected between the hydraulic oil tank (8) and the small cavity of the pusher lifting cylinder (1). The pusher lifting circuit is connected to a hydraulic oil filter (7), a hand pump (5), a check valve and a manual switching valve (3). The pusher lifting circuit is used to lift the pusher (10) when the pusher working circuit fails. The return oil circuit is connected between the hydraulic oil tank (8) and the large cavity of the pusher lifting cylinder (1). A manual switching valve (3) is connected to the return oil circuit. The return oil circuit is used to return the oil in the large cavity of the pusher lifting cylinder (1) to the hydraulic oil tank (8). The manual switching valve (3) has a closed state position (3-1) and a normally open state position (3-2). The manual switching valve (3) is normally in the closed state position (3-1). The pusher lifting circuit and the return oil circuit are connected to the closed state position (3-1) or the normally open state position (3-2) at the same time.
2. The waste compactor unblocking auxiliary system according to claim 1, characterized in that, The piston rod of the pusher lifting cylinder (1) is hinged to the pusher (10), and the cylinder is connected to the frame (9).
3. The waste compactor unblocking auxiliary system according to claim 1, characterized in that, The manual switching valve (3) is a two-position four-way valve with a locking structure.
4. The waste compactor unblocking auxiliary system according to claim 1, characterized in that, The one-way valve includes one-way valve one (4) and one-way valve two (6). One-way valve one (4) is installed at the outlet end of the hand pump (5), and one-way valve two (6) is installed at the inlet end of the hand pump (5).
5. The waste compactor unblocking auxiliary system according to claim 4, characterized in that, The inlet of the hydraulic oil filter (7) is connected to the hydraulic oil tank (8), the outlet of the hydraulic oil filter (7) is connected to the inlet of the second check valve (6), the outlet of the second check valve (6) is connected to the inlet of the hand pump (5), the outlet of the hand pump (5) is connected to the inlet of the first check valve (4), and the outlet of the first check valve (4) is connected to the manual switching valve (3).
6. The waste compactor unblocking auxiliary system according to claim 1, characterized in that, The pusher working circuit includes a working multi-way valve (2), which is connected to the large and small chambers of the pusher lifting cylinder (1) respectively. The working multi-way valve (2) is used to control the extension and retraction of the pusher lifting cylinder (1) to drive the pusher (10) to descend or rise.
7. A waste compactor, characterized in that, The waste compactor is equipped with a waste compactor traction assistance system as described in any one of claims 1-6.