Exterior wall insulation board production laminating machine
By designing a support box system driven by a turntable and hydraulic cylinder, and using fixed and movable limiting plates to accurately position multi-layer materials, the problems of misalignment of multi-layer materials and low work efficiency in the production of exterior wall insulation boards are solved, and efficient lamination processing and material preparation and feeding are realized.
Patent Information
- Application Number
- CN202422858529.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing laminating machines for external wall insulation boards are prone to misalignment of multiple layers of materials during the lamination process, affecting the processing effect and resulting in low work efficiency. They also cannot prepare and feed the next material to be pressed during one lamination process.
A laminator for producing exterior wall insulation boards was designed. A support box system driven by a turntable and hydraulic cylinders is used to accurately position and stably support multi-layer materials using fixed and movable limit plates. Combined with a lead screw and motor drive, the multi-layer materials can be rotated clockwise and counterclockwise to ensure the accuracy and efficiency of the lamination process.
It effectively prevents misalignment of multi-layered materials during the lamination process, improves processing accuracy and efficiency, and enables pre-loading of the next material to be laminated during the lamination process, thereby improving overall work efficiency.
Smart Images
Figure CN223507878U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of external wall insulation board production technology, specifically to an external wall insulation board production laminator. Background Technology
[0002] Exterior wall insulation panels, also known as Horizon Building Exterior Wall Decoration Integrated Panels, are composite materials made of polymer mortar, fiberglass mesh, and flame-retardant molded polystyrene foam board (EPS) or extruded polystyrene board (XPS). These panels integrate multiple functions. Factory-produced and installed on-site, they are the preferred material for meeting current building energy-saving requirements and improving the insulation level of industrial and civil building exterior walls. They are also the first choice for energy-saving renovations of existing buildings. Used for high-rise exterior walls, indoor shopping malls, and industrial equipment, they are characterized by low cost, good performance, corrosion resistance, and no pollution. A laminator is a mechanical device used to press multiple layers of insulation board material together. In the production process of exterior wall insulation panels, laminators are frequently used to press multiple layers of material together.
[0003] In existing technologies, multi-layer materials are typically pressed together by an upper pressure plate moving downwards in conjunction with a lower pressure plate. Each adjacent layer is bonded with adhesive. However, directly pressing with the upper pressure plate can easily cause misalignment of the multi-layer materials during lamination, affecting the processing results. Furthermore, during the lamination of one insulation board's multi-layer materials, the next layer cannot be prepared for lamination. Only after the previous insulation board has been laminated and removed can the next layer be pasted onto the lower pressure plate. Compared to directly transferring the pasted multi-layer materials to the lower pressure plate, this method reduces the risk of material and adhesive detachment during transport. However, this method is inefficient. Therefore, it is necessary to propose a lamination machine for external wall insulation board production to solve these problems. Utility Model Content
[0004] The purpose of this utility model is to provide a laminating machine for producing external wall insulation boards, which has the characteristics of preventing misalignment during the lamination of multiple layers of insulation board materials to avoid affecting the processing effect, and facilitating the pre-loading of the next layer of materials to be pressed during the lamination of multiple layers of insulation board materials, thereby improving work efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a laminator for producing exterior wall insulation boards, comprising a base, a turntable rotatably connected to the upper end of the base, a cavity provided inside the base, the turntable being driven by a first motor installed inside the cavity, a U-shaped connecting frame fixedly connected to the upper end of the turntable, support boxes fixedly connected to the left and right sides of the upper end of the U-shaped connecting frame, a connecting frame fixedly connected to the upper end of the base, a hydraulic cylinder installed at the upper end of the connecting frame, and the output end of the hydraulic cylinder penetrating through the upper end of the connecting frame and fixedly connected to a pressure plate located directly above the left support box;
[0006] Fixed limiting plates are fixedly connected to the front and rear sides of the upper end face of the two support boxes. Screws are rotatably connected inside the two support boxes. Lifting plates are threadedly connected to the outer walls of the two screws. Two left and right distributed passage slots are opened through the upper end of the two support boxes. Movable limiting plates are fixedly connected to the left and right ends of the two lifting plates. The four movable limiting plates pass through the four passage slots respectively.
[0007] To improve the stability of the two support boxes, in a preferred embodiment of the external wall insulation board production laminator of this utility model, the lower ends of the two support boxes are fixedly connected to U-shaped support frames, the lower ends of the two U-shaped support frames are fixedly connected to rotating rings, and the upper end of the base is provided with an annular groove, the interior of which is slidably connected to an annular slider that is fixedly connected to the lower end of the rotating ring.
[0008] To improve the stability of the lifting of the two lifting plates, in a preferred embodiment of the external wall insulation board production laminating machine of this utility model, each of the two support boxes is fixedly connected with two sliding rods that pass through the two lifting plates and are slidably connected to them.
[0009] To improve the accuracy and stability of the press plate movement, in a preferred embodiment of the external wall insulation board production laminator of this utility model, the upper end of the press plate is fixedly connected to two guide rods that pass through the connecting frame and are slidably connected thereto.
[0010] To facilitate the separate driving of the two lead screws, in a preferred embodiment of the external wall insulation board production laminator of this utility model, a second motor is installed at the lower end of each of the two support boxes, and the output ends of the two second motors are respectively fixedly connected to the two lead screws.
[0011] To facilitate the entry of multi-layer materials into the position between the two movable limiting plates and the two fixed limiting plates on the same side, the preferred embodiment of this utility model of an external wall insulation board production laminator has an arc angle at the upper corner of the opposite side of the two fixed limiting plates on the same side, and an arc angle at the upper corner of the opposite side of the two movable limiting plates on the same side.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] The multi-layer material is pasted on the upper part of the support box on the right. The accuracy of pasting is improved by the limiting effect of the two fixed limiting plates and the two movable limiting plates on the right. After pasting, the two support boxes are rotated 180 degrees clockwise, so that the pasted multi-layer material moves to the left area. The pressure plate moves slowly downward to perform lamination processing on the multi-layer material. Due to the limiting effect of the two movable limiting plates and the two fixed limiting plates, misalignment is prevented when laminating the multi-layer material of the insulation board, so as to avoid affecting the processing effect.
[0014] While laminating the left side, the next multi-layer material to be laminated can be pasted and positioned on the right side. After the work on both sides is completed, the two support boxes are rotated 180 degrees counterclockwise, allowing the pasted multi-layer material to rotate to the left and be laminated in the same way. The laminated insulation board will then move to the right side, and the upper ends of the two movable limiting plates on the right side will be aligned with the upper ends of the support boxes. The laminated insulation board can then be pushed to the right for material removal, followed by the two movable limiting plates moving upward and resetting. This process can be repeated in the same way, thereby improving work efficiency. Attached Figure Description
[0015] Figure 1 This is a front sectional view of the present invention.
[0016] Figure 2 This is a partial top sectional view of the present invention;
[0017] Figure 3 This is a structural diagram of the connection between the rotating ring and the annular slider of this utility model.
[0018] In the diagram: 1. Base; 2. Turntable; 3. Cavity; 4. First motor; 5. U-shaped connecting frame; 6. Support box; 7. Connecting frame; 8. Hydraulic cylinder; 9. Pressure plate; 10. Fixed limiting plate; 11. Through groove; 12. Moving limiting plate; 13. Lifting plate; 14. Lead screw; 15. Second motor; 16. Slide rod; 17. U-shaped support frame; 18. Rotating ring; 19. Annular slider; 20. Annular groove; 21. Guide rod. Detailed Implementation
[0019] Please see Figures 1 to 3A laminator for producing exterior wall insulation boards includes a base 1, a turntable 2 rotatably connected to the upper end of the base 1, a cavity 3 inside the base 1, the turntable 2 being driven by a first motor 4 installed inside the cavity 3, a U-shaped connecting frame 5 fixedly connected to the upper end of the turntable 2, support boxes 6 fixedly connected to the left and right sides of the upper end of the U-shaped connecting frame 5, a connecting frame 7 fixedly connected to the upper end of the base 1, a hydraulic cylinder 8 installed at the upper end of the connecting frame 7, and the output end of the hydraulic cylinder 8 penetrating through the upper end of the connecting frame 7 and fixedly connected to a pressure plate 9 located directly above the left support box 6;
[0020] Fixed limiting plates 10 are fixedly connected to the front and rear sides of the upper end face of the two support boxes 6. Screws 14 are rotatably connected inside the two support boxes 6. Lifting plates 13 are threadedly connected to the outer walls of the two screws 14. Two left and right distributed passage slots 11 are opened through the upper end of the two support boxes 6. Moving limiting plates 12 are fixedly connected to the left and right ends of the two lifting plates 13. The four moving limiting plates 12 pass through the four passage slots 11 respectively.
[0021] In this embodiment: During use, the multi-layer material is pasted on the upper end of the support box 6 on the right side, and then the support box 6 supports the multi-layer material. During pasting, the distance between the front and rear sides of the multi-layer material matches the distance between the two fixed limiting plates 10 on the right side, and the distance between the left and right sides of the multi-layer material matches the distance between the two movable limiting plates 12 on the right side. This can prevent misalignment during pasting and improve the accuracy of pasting. After pasting is completed, the first motor 4 drives the turntable 2 to rotate 180 degrees clockwise, which in turn drives the U-shaped connecting frame 5 and the two support boxes 6 to rotate 180 degrees clockwise. This causes the pasted multi-layer material to move to the left side area and be located directly below the pressure plate 9. Then, the hydraulic cylinder 8 drives the pressure plate 9 to move slowly downward a certain distance, so that the multi-layer material can be laminated. Due to the limiting of the two movable limiting plates 12 and the two fixed limiting plates 10, misalignment during the lamination of the multi-layer material of the insulation board is prevented, so as to avoid affecting the processing effect.
[0022] While laminating the left area, the next multi-layer material to be laminated can be pasted onto the upper end of the support box 6 rotated to the right. The two movable limiting plates 12 and two fixed limiting plates 10 rotated to the right are used to position the multi-layer material. After the lamination process on the left and the pasting process on the right are completed, the two support boxes 6 are rotated 180 degrees counterclockwise. This allows the pasted multi-layer material to rotate to the left and undergo lamination in the same manner. The laminated insulation board then moves to the right. The screw 14, which moves to the right, rotates, causing the lifting plate 13 and the two movable limiting plates 12 on the right to move downwards until the upper ends of the two movable limiting plates 12 are horizontal with the upper end of the support box 6. This allows the laminated insulation board to be pushed to the right for easier material handling. The two movable limiting plates 12 then move upwards and reset, and the process can be repeated cyclically. This method further improves work efficiency.
[0023] As a technical optimization of this utility model, the lower ends of the two support boxes 6 are fixedly connected to U-shaped support frames 17, the lower ends of the two U-shaped support frames 17 are fixedly connected to rotating rings 18, and the upper end of the base 1 is provided with an annular groove 20. The annular slider 19, which is fixedly connected to the lower end of the rotating ring 18, is slidably connected inside the annular groove 20.
[0024] In this embodiment: Since the annular slider 19 is slidably connected to the annular groove 20, the two U-shaped support frames 17 and the rotating ring 18 can rotate with the two support boxes 6, and the stability of the support for the two support boxes 6 can be improved through the two U-shaped support frames 17 and the rotating ring 18.
[0025] As a technical optimization of this utility model, the interior of each of the two support boxes 6 is fixedly connected with two sliding rods 16 that pass through the two lifting plates 13 and are slidably connected to them.
[0026] In this embodiment, four slide bars 16 are provided to improve the stability of the lifting of the two lifting plates 13.
[0027] As a technical optimization of this utility model, the upper end of the pressure plate 9 is fixedly connected to two guide rods 21 that pass through the connecting frame 7 and are slidably connected to it.
[0028] In this embodiment, two guide rods 21 are provided to improve the accuracy and stability of the movement of the pressure plate 9.
[0029] As a technical optimization of this utility model, a second motor 15 is installed at the lower end of each of the two support boxes 6, and the output ends of the two second motors 15 are respectively fixedly connected to the two lead screws 14.
[0030] In this embodiment, two second motors 15 are provided to drive the two lead screws 14 to rotate respectively.
[0031] As a technical optimization of this utility model, the corners at the upper ends of the opposite sides of the two fixed limiting plates 10 on the same side are all provided with arc angles, and the corners at the upper ends of the opposite sides of the two movable limiting plates 12 on the same side are all provided with arc angles.
[0032] In this embodiment, by setting an arc angle, it is convenient for multi-layer materials to enter the position between the two movable limiting plates 12 and the two fixed limiting plates 10 on the same side.
[0033] Working principle: In use, the multi-layer material is first pasted on the upper part of the support box 6 on the right side. The support box 6 then supports the multi-layer material. During pasting, the distance between the front and rear sides of the multi-layer material matches the distance between the two fixed limiting plates 10 on the right side, and the distance between the left and right sides of the multi-layer material matches the distance between the two movable limiting plates 12 on the right side. This prevents misalignment during pasting and improves the accuracy of pasting. After pasting, the first motor 4 drives the turntable 2 to rotate 180 degrees clockwise, which in turn drives the U-shaped connecting frame 5 and the two support boxes 6 to rotate 180 degrees clockwise. This moves the pasted multi-layer material to the left side area and places it directly below the pressure plate 9. Then, the hydraulic cylinder 8 drives the pressure plate 9 to move slowly downward a certain distance, thus performing lamination processing on the multi-layer material. Due to the limiting of the two movable limiting plates 12 and the two fixed limiting plates 10, misalignment during lamination of the multi-layer material of the insulation board is prevented, thus avoiding affecting the processing effect.
[0034] While laminating the left area, the next multi-layer material to be laminated can be pasted onto the upper end of the support box 6 rotated to the right. The two movable limiting plates 12 and two fixed limiting plates 10 rotated to the right are used to position the multi-layer material. After the lamination process on the left and the pasting process on the right are completed, the two support boxes 6 are rotated 180 degrees counterclockwise. This allows the pasted multi-layer material to rotate to the left and undergo lamination in the same manner. The laminated insulation board then moves to the right, where the second motor 15 drives the lead screw 14 to rotate. This causes the lifting plate 13 and the two movable limiting plates 12 to move downwards until their upper ends are level with the upper end of the support box 6. The laminated insulation board can then be pushed to the right for easier material handling. The two movable limiting plates 12 then move upwards and reset, and the process can be repeated cyclically. This method further improves work efficiency.
[0035] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A laminator for producing exterior wall insulation boards, comprising a base (1), characterized in that: The upper end of the base (1) is rotatably connected to a turntable (2). The interior of the base (1) is provided with a cavity (3). The turntable (2) is driven by a first motor (4) installed inside the cavity (3). The upper end of the turntable (2) is fixedly connected to a U-shaped connecting frame (5). Support boxes (6) are fixedly connected to the left and right sides of the upper end of the U-shaped connecting frame (5). The upper end of the base (1) is fixedly connected to a connecting frame (7). A hydraulic cylinder (8) is installed on the upper end of the connecting frame (7). The output end of the hydraulic cylinder (8) passes through the upper end of the connecting frame (7) and is fixedly connected to a pressure plate (9) located directly above the left support box (6). Fixed limiting plates (10) are fixedly connected to the front and rear sides of the upper end face of the two support boxes (6). Screws (14) are rotatably connected inside the two support boxes (6). Lifting plates (13) are threadedly connected to the outer walls of the two screws (14). Two left and right distributed through slots (11) are opened through the upper end of the two support boxes (6). Movable limiting plates (12) are fixedly connected to the left and right ends of the two lifting plates (13). The four movable limiting plates (12) pass through the four through slots (11) respectively.
2. The laminating machine for producing exterior wall insulation boards according to claim 1, characterized in that: The lower ends of the two support boxes (6) are fixedly connected to U-shaped support frames (17), and the lower ends of the two U-shaped support frames (17) are fixedly connected to rotating rings (18). The upper end of the base (1) is provided with an annular groove (20), and the annular groove (20) is slidably connected to an annular slider (19) which is fixedly connected to the lower end of the rotating ring (18).
3. The laminating machine for producing exterior wall insulation boards according to claim 1, characterized in that: The interior of each of the two support boxes (6) is fixedly connected to two sliding rods (16) that pass through the two lifting plates (13) and are slidably connected to them.
4. The laminating machine for producing exterior wall insulation boards according to claim 1, characterized in that: The upper end of the pressure plate (9) is fixedly connected to two guide rods (21) that pass through the connecting frame (7) and are slidably connected to it.
5. A laminating machine for producing exterior wall insulation boards according to claim 1, characterized in that: The lower ends of the two support boxes (6) are each equipped with a second motor (15), and the output ends of the two second motors (15) are respectively fixedly connected to two lead screws (14).
6. The laminating machine for producing external wall insulation boards according to claim 1, characterized in that: The corners at the upper ends of the opposite sides of the two fixed limiting plates (10) on the same side are all provided with arc angles, and the corners at the upper ends of the opposite sides of the two movable limiting plates (12) on the same side are all provided with arc angles.