Device for automatically monitoring and sensing to prevent material breakage and material shortage of discharging belt

Abstract

The utility model relates to the technical field of discharging belts, and discloses a device for automatically monitoring and sensing to prevent a discharging belt from being broken and insufficient, which comprises a discharging assembly and a detection fixing assembly, the discharging assembly comprises a fixing bottom plate, the upper end of the fixing bottom plate is connected with a first fixing plate, the first fixing plate is connected with a hopper, and the hopper is connected with a discharging assembly. Meanwhile, a vibrator is arranged on the inner side of the hopper, a second fixing plate is connected to the upper end of the fixing bottom plate, an alarm device is arranged on the second fixing plate, meanwhile, a driving motor is connected to the upper end of the fixing bottom plate, the output end of the driving motor is connected with a belt pulley, and a discharging belt is arranged on the belt pulley; and the detecting and fixing assembly is arranged on one side of the discharging assembly and comprises a third fixing plate, through the arrangement of a vibrator, a material breakage sensing device and an alarm device, the situation that when material breakage and material shortage occur, a worker cannot find and handle material breakage and material shortage in time is effectively prevented, and the working efficiency of discharging and feeding is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a discharge belt technical field, specifically for a device for automatic monitoring response prevents the discharge belt broken material little material. BACKGROUND

[0002] The belt conveyor is widely used in the mine, metallurgy, chemical industry, building material, machinery and so on as an important material transmission equipment. In the industrial production process, the belt conveyor bears the important task of material conveying, and the conveying rate is frequent and the workload is big.

[0003] However, the prior art still has some deficiencies: it is inconvenient to find the broken material little material phenomenon in time, and the broken material sensing device is prone to displacement during use, resulting in inaccurate sensing. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the prior art existing shortcoming, and proposes a device for automatic monitoring response prevents the discharge belt broken material little material.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a device for automatic monitoring response prevents the discharge belt broken material little material, including discharge assembly and detection fixed assembly, the discharge assembly includes fixed bottom plate, and the upper end of fixed bottom plate is connected with first fixed plate, and the first fixed plate is connected with hopper, and the inner side of hopper is equipped with rapping device, and the upper end of fixed bottom plate is connected with second fixed plate, and the second fixed plate is equipped with alarm device, and the upper end of fixed bottom plate is connected with driving motor, and the output end of driving motor is connected with pulley, and the pulley is provided with discharge belt, the detection fixed assembly is located at one side of discharge assembly, the detection fixed assembly includes third fixed plate, and the upper end of third fixed plate is connected with fourth fixed plate, and the upper end of fourth fixed plate is connected with fifth fixed plate, and the fifth fixed plate is connected with threaded rod, and one end of threaded rod is connected with sixth fixed plate, and the side of sixth fixed plate is attached with broken material sensing device.

[0006] As a further description of the above technical scheme:

[0007] The first fixed plate is fixedly connected to the upper end of the fixed bottom plate, and the hopper is fixedly connected to the intermediate position of the upper end of the first fixed plate, and the rapping device is arranged on the inner side of the hopper.

[0008] As a further description of the above technical scheme:

[0009] The alarm device is fixedly connected to the lower side of the second fixed plate, and the end of the drive motor away from the drive motor is fixedly connected to the extension plate provided at the upper end of the fixed base plate, and the pulley is rotatably connected to the extension plate provided at the upper end of the fixed base plate.

[0010] As a further description of the above technical solution:

[0011] The hopper is located directly above the discharge belt, and the alarm device is also located directly above the discharge belt.

[0012] As a further description of the above technical solution:

[0013] The third fixing plate is fixedly connected to the upper end of the fixed base plate, and the fifth fixing plate is fixedly connected to the upper end of the fourth fixing plate, with the threaded rod threadedly connected to the fifth fixing plate.

[0014] As a further description of the above technical solution:

[0015] One end of the threaded rod is rotatably connected to the middle position of the sixth fixed plate, and a limit slide rod is slidably connected through one side of the fifth fixed plate, with one end of the limit slide rod fixedly connected to the sixth fixed plate.

[0016] As a further description of the above technical solution:

[0017] The material breakage sensing device is attached to one side of the sixth fixed plate, and the upper end of the fourth fixed plate is fixedly connected to the seventh fixed plate, and the material breakage sensing device is located between the seventh fixed plate and the sixth fixed plate.

[0018] This utility model has the following beneficial effects:

[0019] 1. With the installed vibrator, material shortage sensor and alarm device, it can effectively prevent the staff from not being able to detect and deal with material shortage in time, and greatly increase the efficiency of material feeding.

[0020] 2. By rotating the rotating rod located at the end of the threaded rod away from the sixth fixed plate, the material breakage sensing device can be fixed by the seventh fixed plate and the sixth fixed plate, preventing displacement of the material breakage sensing device during operation and increasing the accuracy of sensing. Attached Figure Description

[0021] Figure 1 This utility model presents a three-dimensional structural diagram of a device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge conveyor belt. Figure 1 ;

[0022] Figure 2 This utility model presents a three-dimensional structural diagram of a device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge conveyor belt.Figure 2 ;

[0023] Figure 3 This utility model presents a three-dimensional structural diagram of a device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge conveyor belt. Figure 3 ;

[0024] Figure 4 This is a partial structural diagram of a device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge belt, as proposed in this utility model.

[0025] Legend:

[0026] 1. Discharge assembly; 11. Fixed base plate; 12. First fixed plate; 13. Hopper; 14. Vibrator; 15. Second fixed plate; 16. Alarm device; 17. Drive motor; 18. Pulley; 19. Discharge belt; 2. Detection and fixing assembly; 21. Third fixed plate; 22. Fourth fixed plate; 23. Fifth fixed plate; 24. Threaded rod; 25. Sixth fixed plate; 26. Limiting slide bar; 27. Material breakage sensing device; 28. Seventh fixed plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Reference Figures 1-4 This utility model provides a device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge belt, comprising: a discharge component 1 and a detection and fixing component 2.

[0029] Specifically, the assembly includes a discharge component 1 and a detection and fixing component 2. The discharge component 1 includes a fixed base plate 11, and a first fixing plate 12 is connected to the upper end of the fixed base plate 11. A hopper 13 is connected to the first fixing plate 12, and a vibrator 14 is provided inside the hopper 13. A second fixing plate 15 is connected to the upper end of the fixed base plate 11, and an alarm device 16 is provided on the second fixing plate 15. A drive motor 17 is connected to the upper end of the fixed base plate 11, and a belt is connected to the output end of the drive motor 17. The pulley 18 is provided with a discharge belt 19. The detection and fixing assembly 2 is located on one side of the discharge assembly 1. The detection and fixing assembly 2 includes a third fixing plate 21, and the upper end of the third fixing plate 21 is connected to a fourth fixing plate 22. The upper end of the fourth fixing plate 22 is connected to a fifth fixing plate 23. At the same time, a threaded rod 24 is connected to the fifth fixing plate 23, and one end of the threaded rod 24 is connected to a sixth fixing plate 25. A material breakage sensing device 27 is attached to one side of the sixth fixing plate 25.

[0030] In this embodiment, the discharge component 1 and the detection and fixing component 2 constitute a device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge belt 19, which realizes the operation of preventing material blockage and detecting and alarming the material on the discharge belt 19 when a break occurs.

[0031] In this embodiment, the vibrator 14, also known as the anti-blockage device, has the core function of preventing and eliminating the "blockage" or "arching" phenomenon in the silo caused by internal friction, deliquescence, electrification, component segregation, etc. of the material.

[0032] In this embodiment, the vibrator 14, the material breakage sensing device 27, and the alarm device 16 are electrically connected.

[0033] Specifically, the first fixing plate 12 is fixedly connected to the upper end of the fixing base plate 11, and the hopper 13 is fixedly connected to the middle position of the upper end of the first fixing plate 12. The vibrator 14 is located inside the hopper 13. The alarm device 16 is fixedly connected to the lower side of the second fixing plate 15. The end of the drive motor 17 away from the drive motor 17 is fixedly connected to the extension plate provided at the upper end of the fixing base plate 11. The pulley 18 is rotatably connected to the extension plate provided at the upper end of the fixing base plate 11. The hopper 13 is located directly above the discharge belt 19, and the alarm device 16 is located directly above the discharge belt 19.

[0034] As a preferred implementation, the provided vibrator 14 effectively prevents materials from clumping and accumulating in the hopper 13, thereby ensuring that materials can flow out continuously and stably, and avoiding material breakage or shortage on the discharge belt 19.

[0035] As a preferred implementation, the alarm device 16 ensures that when the belt breaks or has insufficient material, the operator can immediately see the alarm information on the screen and take corresponding measures.

[0036] Specifically, the third fixing plate 21 is fixedly connected to the upper end of the fixed base plate 11, and the fifth fixing plate 23 is fixedly connected to the upper end of the fourth fixing plate 22. The threaded rod 24 is threadedly connected to the fifth fixing plate 23. One end of the threaded rod 24 is rotatably connected to the middle position of the sixth fixing plate 25. A limiting slide rod 26 is slidably connected through one side of the fifth fixing plate 23. One end of the limiting slide rod 26 is fixedly connected to the sixth fixing plate 25. The material breakage sensing device 27 is attached to one side of the sixth fixing plate 25. The upper end of the fourth fixing plate 22 is fixedly connected to the seventh fixing plate 28. The material breakage sensing device 27 is located between the seventh fixing plate 28 and the sixth fixing plate 25.

[0037] As a preferred implementation, the material shortage sensing device 27 is provided to monitor the status of the material on the belt in real time, including whether there is a shortage or lack of material.

[0038] In use, first, place the material breakage sensing device 27 on the upper end of the fourth fixing plate 22. By rotating the rotating rod at the end of the threaded rod 24 away from the sixth fixing plate 25, the fifth fixing plate 23 is pushed to move, simultaneously causing the limiting slide rod 26 to slide on the fifth fixing plate 23. This pushes the material breakage sensing device 27 to fit against one side of the seventh fixing plate 28, thus fixing the material breakage sensing device 27 in place by the seventh fixing plate 28 and the sixth fixing plate 25. The operation involves adding material into the hopper 13, which flows onto the discharge belt 19. By starting the drive motor 17, the pulley 18 is rotated, which in turn drives the discharge belt 19 to transport the material. The material shortage sensor 27 detects whether there is a shortage of material on the discharge belt 19. When a shortage occurs, the material shortage sensor 27 transmits a signal to the alarm device 16, which then sounds an alarm and transmits a signal to the vibrator 14, which then starts the vibrator 14 to clear the material in the hopper 13.

[0039] This utility model provides a device for automatically monitoring and sensing to prevent material shortages on the discharge belt 19. This effectively prevents workers from failing to detect and handle material shortages in a timely manner, greatly increasing the efficiency of material feeding and preventing the material shortage sensing device 27 from shifting during operation, thus increasing the accuracy of sensing.

[0040] It should be noted that all electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device that can be controlled by a computer or other means. The detailed description of known functions and known components is omitted in the specific embodiments disclosed herein. In order to ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge conveyor belt, characterized in that: The assembly includes a discharge component (1) and a detection and fixing component (2). The discharge component (1) includes a fixed base plate (11), and a first fixing plate (12) is connected to the upper end of the fixed base plate (11). A hopper (13) is connected to the first fixing plate (12), and a vibrator (14) is provided on the inner side of the hopper (13). A second fixing plate (15) is connected to the upper end of the fixed base plate (11), and an alarm device (16) is provided on the second fixing plate (15). A drive motor (17) is connected to the upper end of the fixed base plate (11), and a pulley (16) is connected to the output end of the drive motor (17). 8), and a discharge belt (19) is provided on the pulley (18). The detection fixing component (2) is located on one side of the discharge component (1). The detection fixing component (2) includes a third fixing plate (21), and a fourth fixing plate (22) is connected to the upper end of the third fixing plate (21). A fifth fixing plate (23) is connected to the upper end of the fourth fixing plate (22). At the same time, a threaded rod (24) is connected to the fifth fixing plate (23), and a sixth fixing plate (25) is connected to one end of the threaded rod (24). A material breakage sensing device (27) is attached to one side of the sixth fixing plate (25).

2. The device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge conveyor belt according to claim 1, characterized in that: The first fixing plate (12) is fixedly connected to the upper end of the fixing base plate (11), and the hopper (13) is fixedly connected to the middle position of the upper end of the first fixing plate (12), and the vibrator (14) is located on the inner side of the hopper (13).

3. The device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge belt according to claim 2, characterized in that: The alarm device (16) is fixedly connected to the lower side of the second fixed plate (15), and the end of the drive motor (17) away from the drive motor (17) is fixedly connected to the extension plate provided at the upper end of the fixed base plate (11), and the pulley (18) is rotatably connected to the extension plate provided at the upper end of the fixed base plate (11).

4. The device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge belt according to claim 3, characterized in that: The hopper (13) is located directly above the discharge belt (19), and the alarm device (16) is located directly above the discharge belt (19).

5. The device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge belt according to claim 4, characterized in that: The third fixing plate (21) is fixedly connected to the upper end of the fixing base plate (11), and the fifth fixing plate (23) is fixedly connected to the upper end of the fourth fixing plate (22), and the threaded rod (24) is threadedly connected to the fifth fixing plate (23).

6. The device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge belt according to claim 5, characterized in that: One end of the threaded rod (24) is rotatably connected to the middle position of the sixth fixed plate (25), and a limit slide rod (26) is slidably connected through one side of the fifth fixed plate (23), and one end of the limit slide rod (26) is fixedly connected to the sixth fixed plate (25).

7. The device for automatically monitoring and sensing to prevent material breakage or shortage on the discharge belt according to claim 6, characterized in that: The material breakage sensing device (27) is attached to one side of the sixth fixing plate (25), and the upper end of the fourth fixing plate (22) is fixedly connected to the seventh fixing plate (28), and the material breakage sensing device (27) is located between the seventh fixing plate (28) and the sixth fixing plate (25).

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