Feeding and distributing mechanism for whole disc of magnetic rings

By designing a whole-plate magnetic ring feeding and distributing mechanism and adopting an automated method using conveyor belts and magnetic grippers, the problem of low efficiency in traditional manual operation has been solved, achieving highly efficient automated feeding and distributing of magnetic rings, thus improving production efficiency and product quality.

CN223509197UActive Publication Date: 2025-11-04SHENZHEN SUBOT TECH
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Patent Information

Application Number
CN202423087083.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-04
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Traditional magnetic ring feeding and dispensing methods rely on manual operation, which is inefficient, labor-intensive, prone to errors, and easily introduces foreign matter, making it difficult to meet the efficiency and quality requirements of large-scale production.

Method used

A whole-disc magnetic ring loading and distributing mechanism was designed, including a conveying component, a gripping component, a feeding component, a pushing component, and a feeding plate. The mechanism uses a conveyor belt and magnetic grippers to achieve automated loading and distributing of magnetic rings. Combined with motor drive and cylinder push, it achieves precise gripping and stable conveying.

Benefits of technology

It achieves efficient and automated feeding and dispensing of magnetic rings, reduces labor costs, improves production efficiency, reduces material damage and errors, and ensures the stability of the feeding process and space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a whole-disc magnetic ring feeding and distributing mechanism, and relates to the field of micromotor stator magnetic ring assembling equipment. The mechanism comprises a conveying assembly, a clamping assembly, a discharging assembly, a pushing assembly and a feeding plate. The conveying assembly is used for conveying the material disc, the side edge of the conveying assembly is provided with the discharging assembly, the head is provided with the clamping assembly, and the clamping assembly can grab the magnetic rings on the material disc to the discharging assembly. The feeding plate is located on the front side of the head of the conveying assembly and used for conveying empty trays back to boxes for stacking, and the pushing assembly assists in feeding. The conveying assembly comprises a supporting frame, a mounting plate, a roller shaft, a conveying belt and the like, the clamping assembly comprises a linear module, a grabbing component and the like, and the grabbing component grabs the magnetic ring through magnetic attraction. The automatic feeding and distributing device for the magnetic rings achieves automation of feeding and distributing of the magnetic rings, improves efficiency and accuracy, optimizes the processing flow of empty trays, and is suitable for the field of production and processing of the magnetic rings.
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Description

Technical Field

[0001] This utility model belongs to the field of magnetic ring production or related processing, and in particular relates to a feeding and distributing mechanism for a whole tray of magnetic rings. Background Technology

[0002] Micromotors are key products widely used in automatic control, regulation, remote control, and telemetry systems. In the production process of micromotors, magnetic rings need to be assembled into the stator at specific angles and directions. Magnetic rings are crucial components of the stator, and the feeding and dispensing of these rings are important processes in stator assembly. Traditional feeding and dispensing methods often rely on manual operation, resulting in low efficiency, high labor intensity, susceptibility to errors, and the introduction of foreign matter. With the expansion of production scale and the increasing demands for production efficiency and product quality, there is an urgent need for a highly automated, stable, and reliable magnetic ring feeding and dispensing mechanism that allows for feeding without stopping the machine, in order to improve production efficiency, reduce costs, and ensure product quality. Utility Model Content

[0003] The purpose of this utility model is to provide a whole-disc magnetic ring feeding and distributing mechanism, aiming to solve the problems existing in the background art. To achieve the above objective, the technical solution adopted by this utility model is:

[0004] A whole-pan magnetic ring feeding and dispensing mechanism includes a conveying component, a clamping component, a dispensing component, a pushing component, and a feeding plate. The dispensing component is provided on the side of the conveying component for dispensing materials. The clamping component is provided at the head of the conveying component for clamping the materials on the pan in the conveying component and transferring them to the dispensing component. The feeding plate is provided at the front of the head of the conveying component, and the pushing component is connected to the front of the feeding plate for conveying the empty pan back to the box for stacking. The pushing component assists the feeding plate in conveying the empty pan.

[0005] Preferably, the conveying assembly includes a support frame, a mounting plate, rollers, a conveyor belt, a first motor, a motor protective cover, and reinforcing ribs. Mounting plates are provided on the top left and top right sides of the support frame, and the mounting plates are parallel. Multiple rollers are provided inside the mounting plates, and a conveyor belt is installed on the rollers. A motor is installed on the outer side of the tail of the mounting plate, and a motor protective cover is provided on the outer side of the motor. Multiple reinforcing ribs are provided on the outer side of the head of the mounting plate. The motor shaft passes through the mounting plate and is connected to the rollers for transmission.

[0006] Preferably, the gripping assembly includes a linear module, a gripping component, a motor mounting component, a second motor, and a support component. Multiple support components are provided on the rear side of the linear module. The second motor is mounted on the right side of the linear module through the motor mounting component. The gripping component is mounted on the front side of the linear module. The gripping component grips and transports the magnetic ring by magnetic attraction.

[0007] Preferably, the gripping component includes a mounting block, a gripping connecting block, a cylinder mounting block, an auxiliary flange, a gripping cylinder, and a magnetic gripping component. The mounting block is installed on the front side of the linear module and moves left and right on the linear module. Multiple gripping connecting blocks are connected to the bottom of the mounting block. A cylinder mounting block is installed on the top of the gripping connecting block. A gripping cylinder is installed in the middle of the cylinder mounting block. Auxiliary flanges are installed on the left and right sides of the gripping cylinder. The cylinder shaft of the gripping cylinder and the mounting shaft of the auxiliary flange are connected to the magnetic gripping component. The magnetic gripping component is used to grip and transport the magnetic ring to the unloading assembly by magnetic attraction.

[0008] Preferably, the pushing assembly includes a cylinder, an auxiliary cylinder, a cylinder mounting plate, and a cylinder shaft mounting plate. The cylinder mounting plate is installed on the front side of the mounting plate, and the cylinder is installed in the middle of the cylinder mounting plate. The auxiliary cylinder is conveniently installed on the left and right sides of the cylinder. The cylinder shafts of the cylinder and the auxiliary cylinder are both installed on the cylinder shaft mounting plate, which is used for pushing materials.

[0009] Preferably, the head and middle of the feeding plate are straight, and the rear of the feeding plate is tilted at a certain angle.

[0010] The beneficial effects of this utility model are:

[0011] Efficient feeding and dispensing: Through the coordinated work of conveying components, clamping components, and unloading components, the automated feeding and dispensing of the entire magnetic ring is achieved, which improves production efficiency and reduces labor costs;

[0012] Precise gripping: The gripping component uses magnetic attraction to grip the magnetic ring. The gripping cylinder and magnetic gripping parts in the gripping component work together to accurately grip the magnetic ring from the material tray to the unloading component, reducing material damage and errors.

[0013] Stable conveying: The roller and conveyor belt structure of the conveying components can stably convey the material tray under the drive of the first motor. The reinforcing rib design of the mounting plate enhances the structural stability and ensures the smooth progress of the feeding process.

[0014] Empty tray handling is convenient: The design of the feeding plate and pushing component makes it easy to transport the empty trays back to the box for stacking after clamping, which improves the space utilization of the working area and makes the entire material feeding and dispensing process smoother. Attached Figure Description

[0015] Figure 1 This is an overall schematic diagram of an embodiment of the present utility model;

[0016] Figure 2 A partial structural schematic diagram provided for an embodiment of this utility model;

[0017] Figure 3 This is a schematic diagram of the gripping component structure provided in an embodiment of the present utility model;

[0018] Figure 4 This is a schematic diagram of the gripping component structure according to an embodiment of the present utility model;

[0019] Figure 5 This is a schematic diagram of the conveying component structure according to an embodiment of the present utility model.

[0020] The following are the labeling elements in the figure:

[0021] 1. Conveying assembly; 111. Support frame; 12. Mounting plate; 13. Roller shaft; 14. Conveyor belt; 15. First motor; 16. Motor protective cover; 17. Reinforcing rib; 2. Clamping assembly; 21. Linear module; 22. Gripping component; 221. Mounting block; 222. Gripping connecting block; 223. Cylinder mounting block; 224. Auxiliary flange; 225. Gripping cylinder; 226. Magnetic gripping component; 23. Motor mounting component; 24. Second motor; 25. Support component; 3. Unloading assembly; 4. Pushing assembly; 41. Cylinder; 42. Auxiliary cylinder; 43. Cylinder mounting plate; 44. Cylinder shaft mounting plate; 5. Feeding plate. Detailed Implementation

[0022] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element present. Conversely, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. The terms "upper end," "lower end," "left side," "right side," "front end," "rear end," and similar expressions used herein refer to the positional relationship with reference to the accompanying drawings.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0026] like Figures 1-5 As shown, this utility model embodiment provides a whole-pan magnetic ring feeding and distributing mechanism, including a conveying component 1, a clamping component 2, a discharging component 3, a pushing component 4, and a feeding plate 5. The discharging component 3 is provided on the side of the conveying component 1 and is used for discharging materials. The clamping component 2 is provided at the head of the conveying component 1 and is used to clamp the material on the pan in the conveying component 1 onto the discharging component 3. The feeding plate 5 is provided at the front of the head of the conveying component 1 and the pushing component 4 is connected to the front of the feeding plate 5. The feeding plate 5 is used to transport the clamped empty pan back to the box for stacking. The pushing component 4 is used to assist the feeding plate 5 in transporting the empty pan.

[0027] In this embodiment, the conveying assembly 1 includes a support frame 11, a mounting plate 12, rollers 13, a conveyor belt 14, a first motor 15, a motor protective cover 16, and reinforcing ribs 17. The mounting plate 12 is provided on the top left and top right sides of the support frame 11. The mounting plates 12 are parallel. Multiple rollers 13 are provided inside the mounting plate 12. The conveyor belt 14 is mounted on the rollers 13. The motor is mounted on the outer side of the tail of the mounting plate 12. The motor protective cover 16 is provided on the outer side of the motor. Multiple reinforcing ribs 17 are provided on the outer side of the head of the mounting plate 12. The motor shaft of the motor passes through the mounting plate 12 and is connected to the rollers 13 for transmission.

[0028] In this embodiment, the gripping assembly 2 includes a linear module 21, a gripping component 22, a motor mounting component 23, a second motor 24, and a support component 25. Multiple support components 25 are provided on the rear side of the linear module 21. The second motor 24 is mounted on the right side of the linear module 21 through the motor mounting component 23. The gripping component 22 is mounted on the front side of the linear module 21. The gripping component 22 grips and transports the magnetic ring by magnetic attraction.

[0029] In this embodiment, the gripping component 22 includes a mounting block 221, a gripping connecting block 222, a cylinder mounting block 223, an auxiliary flange 224, a gripping cylinder 225, and a magnetic gripping component 226. The mounting block 221 is mounted on the front side of the linear module 21 and moves left and right on the linear module 21. Multiple gripping connecting blocks 222 are connected to the bottom of the mounting block 221. A cylinder mounting block 223 is mounted on the top of the gripping connecting block 222. A gripping cylinder 225 is mounted in the middle of the cylinder mounting block 223. Auxiliary flanges 224 are mounted on the left and right sides of the gripping cylinder 225. The cylinder shaft of the gripping cylinder 225 and the mounting shaft of the auxiliary flange 224 are connected to the magnetic gripping component 226. The magnetic gripping component 226 is used to grip and transport the magnetic ring to the unloading assembly 3 by magnetic attraction.

[0030] In this embodiment, the pushing assembly 4 includes a cylinder 41, an auxiliary cylinder 42, a cylinder mounting plate 43, and a cylinder shaft mounting plate 44. The cylinder mounting plate 43 is mounted on the front side of the mounting plate 12. The cylinder 41 is mounted in the middle of the cylinder mounting plate 43. The auxiliary cylinder 42 is conveniently mounted on the left and right sides of the cylinder 41. The cylinder shafts of the cylinder 41 and the auxiliary cylinder 42 are both mounted on the cylinder shaft mounting plate 44. The cylinder shaft mounting plate 44 is used for pushing materials.

[0031] In this embodiment, the head and middle of the feeding plate 5 are straight, and the rear of the feeding plate 5 is tilted at a certain angle.

[0032] The above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.

Claims

1. A feeding and dispensing mechanism for a whole-disc magnetic ring, characterized in that: The device includes a conveying assembly, a clamping assembly, a feeding assembly, a pushing assembly, and a feeding plate. The feeding assembly is located on the side of the conveying assembly and is used for feeding material. The clamping assembly is located at the head of the conveying assembly and is used to clamp the material from the tray in the conveying assembly onto the feeding assembly. The feeding plate is located at the front of the head of the conveying assembly, and the pushing assembly is connected to the front of the feeding plate. The feeding plate is used to transport the clamped empty tray back to the box for stacking. The pushing assembly assists the feeding plate in transporting the empty tray.

2. The whole-disc magnetic ring feeding and distributing mechanism according to claim 1, characterized in that: The conveying assembly includes a support frame, a mounting plate, rollers, a conveyor belt, a first motor, a motor protective cover, and reinforcing ribs. The mounting plate is arranged on the top left and top right sides of the support frame, and the mounting plates are parallel. Multiple rollers are arranged inside the mounting plate, and the conveyor belt is mounted on the rollers. The motor is mounted on the outer side of the tail of the mounting plate, and the motor protective cover is arranged on the outer side of the motor. Multiple reinforcing ribs are arranged on the outer side of the head of the mounting plate. The motor shaft of the motor passes through the mounting plate and is connected to the rollers for transmission.

3. The whole-disc magnetic ring feeding and distributing mechanism according to claim 2, characterized in that: The gripping assembly includes a linear module, a gripping component, a motor mounting component, a second motor, and a support component. Multiple support components are provided on the rear side of the linear module. The second motor is mounted on the right side of the linear module via the motor mounting component. The gripping component is mounted on the front side of the linear module. The gripping component grips and transports the magnetic ring by magnetic attraction.

4. The whole-disc magnetic ring feeding and distributing mechanism according to claim 3, characterized in that: The gripping component includes a mounting block, a gripping connecting block, a cylinder mounting block, an auxiliary flange, a gripping cylinder, and a magnetic gripping component. The mounting block is installed on the front side of the linear module and can move left and right on the linear module. Multiple gripping connecting blocks are connected to the bottom of the mounting block. The cylinder mounting block is installed on the top of the gripping connecting block. The gripping cylinder is installed in the middle of the cylinder mounting block. The auxiliary flange is installed on the left and right sides of the gripping cylinder. The cylinder shaft of the gripping cylinder and the mounting shaft of the auxiliary flange are connected to the magnetic gripping component. The magnetic gripping component is used to grip and transport the magnetic ring to the unloading assembly by magnetic attraction.

5. The whole-disc magnetic ring feeding and distributing mechanism according to claim 2, characterized in that: The pushing assembly includes a cylinder, an auxiliary cylinder, a cylinder mounting plate, and a cylinder shaft mounting plate. The cylinder mounting plate is installed on the front side of the mounting plate, and the cylinder is installed in the middle of the cylinder mounting plate. The auxiliary cylinder is conveniently installed on the left and right sides of the cylinder. The cylinder shafts of the cylinder and the auxiliary cylinder are both installed on the cylinder shaft mounting plate, which is used for pushing materials.

6. The whole-disc magnetic ring feeding and distributing mechanism according to claim 2, characterized in that: The head and middle of the feeding plate are straight, and the rear of the feeding plate is tilted at a certain angle.