Automatic stacking machine
By designing the frame, slide rails, and clamping structure of the automatic stacker crane, and using cylinders and motors to control the position and height of materials, the problems of increased footprint and cost of existing stacker cranes have been solved, enabling more convenient and flexible material stacking operations.
Patent Information
- Application Number
- CN202520090434.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Existing stacker cranes require the height difference between the conveyor belt and the palletizer to place materials, which increases the floor space and installation costs.
Design an automatic stacker that uses a frame, slide rails, lifting mechanism and clamping structure. The position and height of the base plate and clamping structure are controlled by cylinders and motors to directly clamp and lift materials without the need for the height difference formed by the conveyor belt.
It reduces the footprint and installation cost of stacker cranes, while improving ease of operation and adaptability to materials of different sizes.
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Figure CN223509211U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stacking equipment technology, and in particular to an automatic stacker. Background Technology
[0002] A stacker crane is a mechanical device used to automatically store and retrieve goods in a warehouse. It is mainly used to improve warehouse storage efficiency and goods handling speed. It saves space by stacking goods to a certain height and can automatically carry out inbound and outbound operations. Stacker cranes are commonly used in large logistics centers, warehouses, and supermarkets. In some large warehouses, stacker cranes can work in conjunction with other automated equipment, such as conveyors and robots, to form a highly efficient automated warehousing system.
[0003] Existing palletizers require conveyor belts to transport materials to the palletizer, and the height difference between the conveyor belt and the palletizer is needed to place the materials on the palletizer. For example, Chinese Patent Publication No. CN208499779U discloses "an automatic stacker", which uses hydraulics to automatically move goods and can quickly and accurately store goods by rotating them at a certain angle. The equipment is divided into a conveying part and a stacking part, and they are automatically spliced during use. Using conveyor boxes, conveyor lines, support columns, shafts, protective covers, baffles and cameras, goods can be transported smoothly and at a uniform speed into the equipment with accurate positioning, reducing manual handling and quickly gathering scattered goods.
[0004] However, in actual use, the material needs to be placed on the palletizer's support device by utilizing the height difference between the conveyor belt and the palletizer. This not only increases the palletizer's floor space but also increases the installation and maintenance costs due to the additional conveyor belt. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies that require the use of the height difference between the conveyor belt and the palletizer to place materials on the palletizer, which not only increases the palletizer's footprint but also raises its installation and maintenance costs. Therefore, this invention proposes an automatic palletizer.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] Design an automatic stacker machine, including a frame, a slide rail on the frame, a base plate slidably mounted on the slide rail, a support plate connected to the base plate via a lifting mechanism, a mounting plate connected to the support plate via a rotating structure, a clamping structure on the mounting plate, and a cylinder on the frame that cooperates with the base plate.
[0008] The rotating structure includes a connecting shaft fixedly mounted on the mounting plate, a bearing seat rotatably connected to the connecting shaft fixedly mounted at the lower end of the support plate, a gear ring fixedly mounted at the upper end of the mounting plate, a first motor fixedly mounted on the support plate, and an output shaft of the first motor passing through the support plate and fixedly mounted with a gear meshing with the gear ring.
[0009] Furthermore, the clamping structure includes a gripper assembly, a guide rail is fixedly mounted on the mounting plate, and a guide block corresponding to the guide rail is fixedly mounted on each gripper assembly.
[0010] Furthermore, the clamping structure also includes a second motor fixedly mounted on the mounting plate, the output shaft of the second motor being fixedly equipped with a double-ended lead screw, and each of the gripper assemblies being fixedly equipped with a nut seat that is threadedly connected to the double-ended lead screw.
[0011] Furthermore, the gripper assembly includes a support frame and grippers, and an adjustment component is provided between the support frame and the grippers.
[0012] Furthermore, the adjustment component includes a slot disposed on the support frame, a corresponding insert plate is fixedly disposed on the gripper, a positioning rod is fixedly disposed on the insert plate, and a sliding groove corresponding to the positioning rod is provided on the support frame.
[0013] Furthermore, the positioning rod is a screw and is threaded with a wing nut, the support frame is provided with a guide groove, and the gripper is fixedly provided with a guide plate that cooperates with the guide groove.
[0014] The automatic stacker proposed in this utility model has the following advantages:
[0015] In this utility model, by setting the positions of the frame, slide rail, cylinder control base plate and clamping structure, and by setting the height of the support plate and clamping structure by setting the lifting mechanism, the clamping structure can be directly lowered to clamp the material, and then the lifting mechanism can be used to control the clamping structure and the material to move upward for easy stacking. It does not require the height difference formed by the conveyor belt, which is more convenient.
[0016] Secondly, in this utility model, by setting a rotating structure to control the rotation of the mounting plate and the clamping structure, it is convenient to adjust the direction of the material and maximize the use of the stacking space. The length of the clamping claw of the clamping structure can be adjusted to adapt to materials of different sizes. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of an automatic stacker proposed in this utility model;
[0018] Figure 2 This is a schematic diagram of the toothed ring of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the insert plate of this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the double-ended lead screw of this utility model.
[0021] In the diagram: 1. Frame; 2. Slide rail; 3. Base plate; 4. Lifting mechanism; 5. Support plate; 6. Rotating structure; 61. Connecting shaft; 62. Bearing seat; 63. Gear ring; 64. First motor; 65. Gear; 7. Mounting plate; 8. Clamping structure; 81. Gripper assembly; 811. Support frame; 812. Gripper; 813. Adjustment component; 814. Insert plate; 815. Positioning rod; 816. Slide groove; 817. Butterfly nut; 818. Guide plate; 82. Guide rail; 83. Guide block; 84. Second motor; 85. Double-ended lead screw; 86. Nut seat; 9. Cylinder. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] Reference Figure 1-4 An automatic stacker includes a frame 1, a slide rail 2 on the frame 1, a base plate 3 slidably disposed on the slide rail 2, a support plate 5 connected to the base plate 3 via a lifting mechanism 4, the lifting mechanism 4 including a cylinder fixedly disposed on the base plate 3, the cylinder output shaft passing through the base plate 3 and fixedly connected to the support plate 5, a guide post passing through the base plate 3 fixedly disposed on the support plate 5, a mounting plate 7 connected to the support plate 5 via a rotating structure 6, a clamping structure 8 disposed on the mounting plate 7, and a cylinder 9 cooperating with the base plate 3 disposed on the frame 1.
[0024] The rotating structure 6 includes a connecting shaft 61 fixedly mounted on the mounting plate 7, a bearing seat 62 rotatably connected to the connecting shaft 61 fixedly mounted at the lower end of the support plate 5, a gear ring 63 fixedly mounted at the upper end of the mounting plate 7, a first motor 64 fixedly mounted on the support plate 5, and a gear 65 meshing with the gear ring 63 fixedly mounted on the output shaft of the first motor 64 passing through the support plate 5.
[0025] In this utility model, the positions of the base plate 3 and the clamping structure 8 are controlled by the frame 1, the slide rail 2 and the cylinder 9. The height of the support plate 5 and the clamping structure 8 is controlled by the lifting mechanism 4. The clamping structure 8 can be directly lowered to clamp the material, and then the lifting mechanism 4 controls the clamping structure 8 and the material to move upward for easy stacking. It does not require the height difference formed by the conveyor belt, which is more convenient, reduces costs, and reduces the difficulty of installation and calibration.
[0026] Furthermore, in this embodiment, the clamping structure 8 includes two opposing gripper groups 81, a guide rail 82 is fixedly mounted on the mounting plate 7, and a guide block 83 corresponding to the guide rail 82 is fixedly mounted on each gripper group 81. The material is clamped and fixed by moving the two gripper groups 81 towards each other.
[0027] Furthermore, in this embodiment, the clamping structure 8 also includes a second motor 84 fixedly mounted on the mounting plate 7. The output shaft of the second motor 84 is fixedly mounted with a double-ended lead screw 85. Each of the gripper groups 81 is fixedly mounted with a nut seat 86 threadedly connected to the double-ended lead screw 85. When the second motor 84 drives the double-ended lead screw 85 to rotate, the two gripper groups 81 move towards each other or away from each other to clamp or release the material.
[0028] It should be noted that in this embodiment, the gripper assembly 81 includes a support frame 811 and grippers 812. An adjustment component 813 is provided between the support frame 811 and the grippers 812. By setting the adjustment component 813 to control the position of the grippers 812, the position can be adjusted according to the size of the material to adapt to materials of different sizes.
[0029] Furthermore, in this embodiment, the adjustment component 813 includes a slot disposed on the support frame 811, a clamping plate 814 corresponding to the slot is fixedly disposed on the gripper 812, a positioning rod 815 is fixedly disposed on the insertion plate 814, and a sliding groove 816 corresponding to the positioning rod 815 is provided on the support frame 811. By setting the positioning rod 815 and the sliding groove 816 to cooperate, the insertion plate 814 is prevented from separating from the slot and falling off.
[0030] More specifically, in this embodiment, the positioning rod 815 is a screw and is threadedly connected to a wing nut 817. The support frame 811 is provided with a guide groove, and the gripper 812 is fixedly provided with a guide plate 818 that cooperates with the guide groove. The position of the insert plate 814 and the gripper 812 is fixed by tightening the wing nut 817 to prevent loosening when clamping materials.
[0031] Working method: During operation, the base plate 3 and clamping structure 8 are moved to a suitable position by the cylinder 9. Then, the height of the support plate 5 and clamping structure 8 is controlled by the lifting mechanism 4, so that the clamping structure 8 moves down to clamp the material. The second motor 84 drives the double-headed screw 85 to rotate and the two jaw groups 81 move towards each other to clamp the material. Then, the lifting mechanism 4 controls the clamping structure 8 and the material to move up. Finally, the base plate 3 and clamping structure 8 are moved to a suitable position for stacking by the cylinder 9.
[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An automatic stacker crane, comprising a frame (1), characterized in that, The frame (1) is provided with a slide rail (2), and a base plate (3) is slidably arranged on the slide rail (2). The base plate (3) is connected to a support plate (5) through a lifting mechanism (4). The support plate (5) is connected to an mounting plate (7) through a rotating structure (6). The mounting plate (7) is provided with a clamping structure (8). The frame (1) is provided with a cylinder (9) that cooperates with the base plate (3). The rotating structure (6) includes a connecting shaft (61) fixedly mounted on the mounting plate (7), a bearing seat (62) rotatably connected to the connecting shaft (61) fixedly mounted at the lower end of the support plate (5), a gear ring (63) fixedly mounted at the upper end of the mounting plate (7), a first motor (64) fixedly mounted on the support plate (5), and the output shaft of the first motor (64) passes through the support plate (5) and is fixedly mounted with a gear (65) meshing with the gear ring (63).
2. The automatic stacker machine according to claim 1, characterized in that: The clamping structure (8) includes a gripper assembly (81), and a guide rail (82) is fixedly provided on the mounting plate (7). Each gripper assembly (81) is fixedly provided with a guide block (83) corresponding to the guide rail (82).
3. An automatic stacker machine according to claim 2, characterized in that: The clamping structure (8) also includes a second motor (84) fixedly mounted on the mounting plate (7). The output shaft of the second motor (84) is fixedly mounted with a double-ended lead screw (85). Each of the gripper groups (81) is fixedly mounted with a nut seat (86) that is threadedly connected to the double-ended lead screw (85).
4. An automatic stacker machine according to claim 2, characterized in that: The gripper assembly (81) includes a support frame (811) and grippers (812), and an adjustment component (813) is provided between the support frame (811) and the grippers (812).
5. An automatic stacker machine according to claim 4, characterized in that: The adjustment assembly (813) includes a slot disposed on the support frame (811), a plate (814) corresponding to the slot is fixedly disposed on the gripper (812), a positioning rod (815) is fixedly disposed on the plate (814), and a groove (816) corresponding to the positioning rod (815) is opened on the support frame (811).
6. An automatic stacker machine according to claim 5, characterized in that: The positioning rod (815) is a screw and is threadedly connected to a wing nut (817). The support frame (811) has a guide groove, and the gripper (812) is fixedly provided with a guide plate (818) that cooperates with the guide groove.
Citation Information
Patent Citations
Automatic stacking machine
CN208499779U