Tubular container plugging device
By introducing a primary stoppering component and a secondary stoppering component into the tubular container stoppering device, combined with a bottle-pressing head component, selective stoppering and real-time thrust monitoring are achieved, solving the problems of inaccurate stoppering and lack of monitoring, and improving the accuracy of stoppering and process control.
Patent Information
- Application Number
- CN202423182021.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In the existing technology, tubular container plugging equipment cannot achieve selective plugging, the plugging position is not accurate, and the thrust during the plugging process cannot be monitored in real time.
It employs a primary stopper assembly and a secondary stopper assembly, combined with a bottle-pressing head assembly, to selectively add stoppers using multiple top stopper rods and stopper rods, and uses a force sensor to monitor the thrust in real time, thereby improving the accuracy of stoppering and process control.
Selective lane cutting is achieved, improving the accuracy of lane cutting position and enabling real-time monitoring of thrust during lane cutting, thus solving the problems of inaccurate lane cutting and lack of monitoring in existing technologies.
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Figure CN223509612U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to packing machinery technical field especially is related to a tubular container stoppering device. BACKGROUND
[0002] Tubular container is often used for liquid filling, and there is a movable rubber plug in the tubular container. The rubber plug is pushed by a push rod, so that the liquid in the container can flow out. The inside of the container is subjected to siliconization treatment to ensure smooth and unobstructed movement of the piston.
[0003] Currently, all the devices on the market use separate power to stopper once. During the multi-head stoppering process, selective stoppering cannot be performed. Since the plug is basically made of rubber material, it is relatively soft and easy to deform. During the stoppering process, the plug and the inner wall of the container are in contact and friction, which causes deformation, resulting in inaccurate stoppering position height. After stoppering is completed, additional equipment is required to monitor the push force after stoppering, and the push force of each package material during the process cannot be monitored.
[0004] Therefore, the utility model provides a tubular container stoppering device to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a tubular container stoppering device, which realizes selective stoppering function, improves stoppering accuracy, and realizes real-time monitoring of the stoppering process.
[0006] To solve the above technical problems, the utility model provides a tubular container stoppering device, which comprises a primary stoppering assembly, a secondary stoppering assembly, and a bottle head pressing assembly.
[0007] The primary stoppering assembly is used for automatically pushing the rubber plug into the tubular container. The primary stoppering assembly comprises a plurality of top plug rods arranged at intervals. Each top plug rod is connected with a top plug power cylinder for driving the top plug rod to make reciprocating motion in the top plug path.
[0008] The secondary stoppering assembly is located on one side of the primary stoppering assembly and is used for stoppering the rubber plug pushed by the primary stoppering assembly. The secondary stoppering assembly comprises a plurality of stoppering rods arranged at intervals. The plurality of stoppering rods are jointly installed on a force sensor mounting plate. A force sensor is arranged between each stoppering rod and the force sensor mounting plate. The force sensor mounting plate is connected with a stoppering drive assembly for driving the stoppering rods to make reciprocating motion in the stoppering path.
[0009] The bottle head pressing assembly is used for pressing the end of the tubular container away from the rubber plug inlet during operation of the primary stoppering assembly and the secondary stoppering assembly.
[0010] Further, the stoppering drive assembly comprises a first fixed seat, a first movable frame, a first lead screw, and a first motor.
[0011] The first movable frame is in sliding connection with the first fixed base, and the first movable frame is connected with the force sensor mounting plate;
[0012] The first screw rod is rotatably installed on the first fixed base, and the first screw rod penetrates through the first movable frame and is in threaded connection with the first movable frame;
[0013] The first motor is fixed on the first fixed base, and an output end of the first motor is in transmission connection with the first screw rod.
[0014] Further, the first motor is a speed-reducing motor.
[0015] Further, the bottle pressing head assembly comprises a pressing plate, and the pressing plate is connected with a bottle pressing driving assembly for driving the pressing plate to move close to or away from the primary stoppering assembly and the secondary stoppering assembly.
[0016] Further, the bottle pressing driving assembly comprises a second fixed base, a second movable frame, a second screw rod and a second motor.
[0017] The second movable frame is in sliding connection with the second fixed base, and the second movable frame is connected with the pressing plate.
[0018] The second screw rod is rotatably installed on the second fixed base, and the second screw rod penetrates through the second movable frame and is in threaded connection with the second movable frame.
[0019] The second motor is fixed on the second fixed base, and an output end of the second motor is in transmission connection with the second screw rod.
[0020] Further, the second motor is a speed-reducing motor.
[0021] Further, the plug rod is connected with an output end of the plug power cylinder through a lifting rod, the lifting rod is slidably installed and penetrates through a third fixed base, and the plug power cylinder is fixed on the third fixed base.
[0022] Further, a ball head plunger is arranged between the plug rod and the lifting rod.
[0023] Compared with the prior art, the pipe container stoppering device has at least the following beneficial effects:
[0024] (1) The pipe container stoppering device comprises a plurality of plug rods, and each plug rod is provided with a plug power cylinder for driving the plug rod to move, so that selective stoppering can be realized in primary stoppering.
[0025] (2) The tubular container plugging device provided by the utility model realizes secondary plugging of the rubber plug through the arrangement of the primary plugging assembly and the secondary plugging assembly, cooperates with the bottle head pressing assembly, and effectively improves the accuracy of the rubber plug plugging position;
[0026] (3) The tubular container plugging device provided by the utility model cooperates the force sensor with the plugging rod in the secondary plugging assembly, can realize real-time feedback of the pushing force in the plugging process, and realizes real-time monitoring of the pushing force in the plugging process. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is the overall structure schematic view of the tubular container plugging device in an embodiment of the utility model;
[0028] Figure 2 It is the installation schematic view of the tubular container plugging device in an embodiment of the utility model in the tubular container plugging system;
[0029] Figure 3 It is the structure schematic view of the secondary plugging assembly in an embodiment of the utility model;
[0030] Figure 4 It is the structure schematic view of the bottle head pressing assembly in an embodiment of the utility model;
[0031] Figure 5 It is the structure schematic view of the primary plugging assembly in an embodiment of the utility model.
[0032] In the drawing: 1, primary plugging assembly;11, top plug rod;12, top plug power cylinder;13, lifting rod;14, third fixed seat;2, secondary plugging assembly;21, plugging rod;22, force sensor mounting plate;23, force sensor;24, plugging drive assembly;241, first fixed seat;242, first movable frame;243, first screw;244, first motor;3, bottle head pressing assembly;31, pressing plate;32, bottle pressing drive assembly;321, second fixed seat;322, second movable frame;323, second screw;324, second motor. DETAILED DESCRIPTION
[0033] The tubular container plugging device of the utility model will be described in more detail below in connection with the schematic view, wherein the preferred embodiment of the utility model is shown, and it should be understood that the utility model described herein can be modified by those skilled in the art, and the advantageous effects of the utility model can still be achieved. Therefore, the following description should be understood as extensive knowledge for those skilled in the art, and not as a limitation on the utility model.
[0034] The utility model is described in more detail by way of example with reference to the drawings in the following paragraphs. The advantages and features of the utility model will be more apparent from the following description. It should be noted that the drawings are in a very simplified form and are not drawn to precise scale, and are merely used to facilitate and clarify the purpose of assisting in the description of the embodiments of the utility model.
[0035] As shown in the drawings, Figure 1 The utility model discloses a tubular container stoppering device, including primary stoppering subassembly 1, secondary stoppering subassembly 2 and press bottle head subassembly 3.
[0036] Specifically, the primary stoppering subassembly 1 is used for automatically pushing the rubber plug into the tubular container, and the primary stoppering subassembly 1 comprises a plurality of push rods 11 arranged at intervals, and each push rod 11 is connected with a push power cylinder 12 for driving the push rod 11 to reciprocate in a push path.
[0037] The secondary stoppering subassembly 2 is located on one side of the primary stoppering subassembly 1 and is used for stoppering the rubber plug pushed by the primary stoppering subassembly 1, and the secondary stoppering subassembly 2 comprises a plurality of stoppering rods 21 arranged at intervals, the plurality of stoppering rods 21 are jointly installed on a force sensor mounting plate 22, a force sensor 23 is arranged between each stoppering rod 21 and the force sensor mounting plate 22, and the force sensor mounting plate 22 is connected with a stoppering drive assembly 24 for driving the stoppering rod 21 to reciprocate in a stoppering path.
[0038] The press bottle head subassembly 3 is used for pressing the end of the tubular container away from the rubber plug inlet when the primary stoppering subassembly 1 and the secondary stoppering subassembly 2 are working, and the press bottle head subassembly 3 comprises a pressing plate 31, and the pressing plate 31 is connected with a press bottle drive assembly 32 for driving the pressing plate 31 to move close to or away from the primary stoppering subassembly 1 and the secondary stoppering subassembly 2.
[0039] As shown in the drawings, Figure 2 In the whole tubular container stoppering system, the pressing plate 31 of the press bottle head subassembly 3 is located above the conveying line a, the primary stoppering subassembly 1 and the secondary stoppering subassembly 2 are both installed below the conveying line a, and the primary stoppering subassembly 1 has a feeding bin b on the side away from the secondary stoppering subassembly 2.
[0040] When stoppering is performed, first, the primary stoppering subassembly 1 will laterally move to take the rubber plug from the feeding bin b to a designated area, when the tubular container is conveyed to the position directly above the primary stoppering subassembly 1 by the conveying line a, the press bottle drive assembly 32 is started to drive the pressing plate 31 to press the top of the tubular container, so that the height of the tubular container is kept consistent, then the push power cylinder 12 is started to drive the push rod 11 to lift, the push rod 11 pushes against the rubber plug to make the rubber plug enter the tubular container, and then the push power cylinder 12 and the press bottle drive assembly 32 respectively drive the push rod 11 and the pressing plate 31 to return, so that the one-time pushing process of the rubber plug is completed.
[0041] The conveying line a continues to convey the tubular container, when the tubular container reaches directly above the secondary stoppering assembly 2, the pressure bottle driving assembly 32 is started again to drive the pressing plate 31 to press against the top of the tubular container, so as to ensure that the height of the tubular container remains consistent, then the stoppering driving assembly 24 is started to drive the stoppering rod 21 to ascend to stopper the plug in the tubular container, after the stoppering rod 21 ascends to the specified position, the pressure bottle driving assembly 32 and the stoppering driving assembly 24 drive the pressing plate 31 and the stoppering rod 21 to return, respectively, to complete the secondary stoppering process of the plug. At the same time when the stoppering rod 21 ascends to stopper the plug, the force sensor 23 will feedback the pushing force in the stoppering process in real time.
[0042] In the above implementation process, each top plug rod 11 of the primary stoppering assembly 1 has a top plug power cylinder 12 to drive its movement, which enables the primary stoppering assembly 1 to perform selective stoppering when working, and realizes the function of no stoppering for the tubular container.
[0043] At the same time, the primary stoppering assembly 1 and the secondary stoppering assembly 2 realize the twice stoppering of the plug, and the pressure bottle driving assembly 32 presses against the tubular container during the stoppering process to ensure that the height of the tubular container remains consistent, which improves the accuracy of the stoppering position of the plug.
[0044] In addition, when performing the secondary stoppering, the force sensor 23 feedbacks the pushing force in the stoppering process in real time, and the data feedback by the force sensor 23 can realize the understanding of the pushing force in the stoppering process, which realizes the real-time monitoring of the pushing force in the stoppering process.
[0045] In the above embodiment, the specific structure of the conveying line a and the feeding bin b and the operation principle thereof all belong to the prior art, and will not be described in detail here.
[0046] In a specific embodiment, in combination with reference to Figure 3 The stoppering driving assembly 24 comprises a first fixed seat 241, a first movable frame 242, a first lead screw 243 and a first motor 244; the first movable frame 242 is in sliding connection with the first fixed seat 241, and the first movable frame 242 is connected with the force sensor mounting plate 22; the first lead screw 243 is rotatably installed on the first fixed seat 241, and the first lead screw 243 penetrates through the first movable frame 242 and is in threaded connection with the first movable frame 242; the first motor 244 is fixed on the first fixed seat 241, and the output end of the first motor 244 is in transmission connection with the first lead screw 243.
[0047] In the embodiment, by driving the first motor 244, the first movable frame 242 is driven to slide on the first fixed base 241 under the action of the first lead screw 243, so as to drive the force sensor mounting plate 22 connected with the first movable frame 242 to move, and precise displacement of the plug rod 21 is realized.
[0048] Further, the first motor 244 is a speed reduction motor, which guarantees the precision of displacement of the plug rod 21 and the stability of operation of the plug driving assembly 24.
[0049] In another specific embodiment, with reference to Figure 4 The pressing bottle driving assembly 32 comprises a second fixed base 321, a second movable frame 322, a second lead screw 323 and a second motor 324.
[0050] In the embodiment, by driving the second motor 324, the second movable frame 322 is driven to slide on the second fixed base 321 under the action of the first lead screw 243, so as to drive the pressing plate 31 connected with the second movable frame 322 to move, and the pressing plate 31 is pressed against the container bottle.
[0051] Further, the second motor 324 is a speed reduction motor, which guarantees the precision of displacement of the pressing plate 31 and the stability of operation of the pressing bottle driving assembly 32.
[0052] In another specific embodiment, with reference to Figure 5 The plug rod 11 is connected with the output end of the plug power cylinder 12 through a lifting rod 13, the lifting rod 13 is slidably installed through a third fixed base 14, and the plug power cylinder 12 is fixed on the third fixed base 14.
[0053] Specifically, the plug power cylinder 12 can be composed of a gas cylinder or an electric cylinder, and provides plug power for the plug rod 11.
[0054] Further, the plug rod 11 and the lifting rod 13 are fixed by a ball head plunger (not shown in the figure), so that the plug rod 11 can be conveniently replaced.
[0055] In summary, the tubular container plug device provided by the utility model has at least the following advantages compared with the prior art:
[0056] (1) The tubular container plugging device provided by the utility model once plugging assembly includes multiple plug rods, and each plug rod is provided with a plug power cylinder for driving the movement of the plug rod, which enables selective plugging in one-time plugging;
[0057] (2) The tubular container plugging device provided by the utility model is provided with a once plugging assembly and a twice plugging assembly to perform twice plugging on the rubber plug, and cooperates with the bottle head pressing assembly to effectively improve the accuracy of the rubber plug plugging position;
[0058] (3) The tubular container plugging device provided by the utility model is provided with a force sensor cooperating with the plugging rod in the twice plugging assembly, which can feed back the pushing force in the plugging process in real time, and realizes real-time monitoring of the pushing force in the plugging process.
[0059] Obviously, those skilled in the art can make various modifications and changes to the utility model without departing from the spirit and scope of the utility model. Thus, if these modifications and changes of the utility model fall within the scope of the utility model claims and their equivalent technologies, the utility model also intends to include these modifications and changes.
Claims
1. A tubular container capping device, characterized by, The primary stoppering assembly, the secondary stoppering assembly and the bottle head compression assembly are included. The primary stoppering assembly is used for automatically pushing the rubber plug into the tubular container, and the primary stoppering assembly includes a plurality of push rods arranged at intervals, and each push rod is connected with a push power cylinder used for driving the push rod to reciprocate in a push path. The secondary stoppering assembly is located on one side of the primary stoppering assembly and is used for stoppering the rubber plug pushed by the primary stoppering assembly, and the secondary stoppering assembly includes a plurality of stoppering rods arranged at intervals, and a plurality of stoppering rods are commonly mounted on a force sensor mounting plate, and a force sensor is arranged between each stoppering rod and the force sensor mounting plate, and the force sensor mounting plate is connected with a stoppering drive assembly used for driving the stoppering rods to reciprocate in a stoppering path. The bottle head compression assembly is used for pressing the end of the tubular container away from the rubber plug inlet when the primary stoppering assembly and the secondary stoppering assembly are working.
2. The tubular container capping device of claim 1, wherein, The stoppering drive assembly includes a first fixed seat, a first movable frame, a first screw rod and a first motor. The first movable frame is in sliding connection with the first fixed seat, and the first movable frame is connected with the force sensor mounting plate. The first screw rod is rotatably mounted on the first fixed seat, and the first screw rod penetrates through the first movable frame and is in threaded connection with the first movable frame. The first motor is fixed on the first fixed seat, and the output end of the first motor is in transmission connection with the first screw rod.
3. A tubular container capping device as claimed in claim 2, wherein, The first motor is a speed reduction motor.
4. The tubular container capping device of claim 1, wherein, The bottle head compression assembly includes a pressing plate, and the pressing plate is connected with a bottle pressing drive assembly used for driving the pressing plate to approach or move away from the primary stoppering assembly and the secondary stoppering assembly.
5. The tubular container stoppering apparatus of claim 4, wherein, The bottle pressing drive assembly includes a second fixed seat, a second movable frame, a second screw rod and a second motor. The second movable frame is in sliding connection with the second fixed seat, and the second movable frame is connected with the pressing plate. The second screw rod is rotatably mounted on the second fixed seat, and the second screw rod penetrates through the second movable frame and is in threaded connection with the second movable frame. The second motor is fixed on the second fixed seat, and the output end of the second motor is in transmission connection with the second screw rod.
6. The tubular container stoppering apparatus of claim 5, wherein The second motor is a speed reduction motor.
7. The tubular container capping device of claim 1, wherein The push rod is connected with the output end of the push power cylinder through a lifting rod, and the lifting rod penetrates through a third fixed seat and is in sliding connection, and the push power cylinder is fixed on the third fixed seat.
8. The tubular container capping device of claim 7, wherein, The push rod and the lifting rod are fixed by a ball head plunger.