Intelligent rubber tapping machine testing system

Abstract

The utility model provides an intelligent rubber tapping machine testing system. The intelligent rubber tapping machine testing system comprises a direct-current power supply, the direct-current power supply is connected with a tool driving module and a tool control module, the tool driving module and the tool control module are connected with the same metal platform, the tool driving module is connected with the tool control module, and the tool driving module is connected with the tool control module. The metal platform is provided with an air cylinder, a synchronizing device, a damper, a plurality of position sensors, an indicating lamp, a button, a camera and a triggering device, and the air cylinder, the synchronizing device, the damper and the position sensors are all connected with the tool driving module; the indicating lamp, the button, the camera and the trigger device are all connected with the tool control module. The intelligent rubber tapping machine testing system provided by the utility model has the advantages that the production testing efficiency of the intelligent rubber tapping machine is improved, and the productivity is quickly expanded.

Description

TECHNICAL FIELD

[0001] The utility model relates to a rubber tapping machine technical field especially relates to a kind of intelligent rubber tapping machine test system. BACKGROUND

[0002] ZCHW-Pro is the first intelligent rubber tapping machine identified by agricultural machinery, and it has received widespread praise in multiple pilot parks. Currently, the production of the intelligent rubber tapping machine is in the stage of rapidly expanding capacity, and there is an urgent need for the development of automated, data-based, stable and reliable production equipment and testing equipment.

[0003] The intelligent rubber tapping machines in the prior art are mostly controlled by remote controllers, and the factory calibration and testing are performed by manual visual observation and comparison. This approach can easily lead to the following problems: high labor input for single-machine production, high production and management costs; high technical threshold for production workers, making it difficult to rapidly expand capacity in a short period of time; manual observation and calibration methods are difficult to quantify, negatively affecting product consistency; and testing and calibration data are difficult to informatize, and cannot provide effective basis for production process optimization.

[0004] Therefore, it is necessary to provide a new intelligent rubber tapping machine test system to solve the above technical problems. SUMMARY

[0005] The technical problem solved by the utility model is to provide an intelligent rubber tapping machine test system that improves the production testing efficiency of intelligent rubber tapping machines and rapidly expands capacity.

[0006] To solve the above technical problems, the intelligent rubber tapping machine test system provided by the utility model includes a DC power supply, a tool driving module and a tool control module connected to the DC power supply, a same metal platform connected to the tool driving module and the tool control module, and the tool driving module and the tool control module connected to each other. The metal platform is provided with a cylinder, a synchronization device, a damper, a plurality of position sensors, indicator lights, buttons, a camera and a triggering device. The cylinder, the synchronization device, the damper and the plurality of position sensors are connected to the tool driving module. The indicator lights, the buttons, the camera and the triggering device are connected to the tool control module.

[0007] Preferably, the tool control module is connected to an upper computer through a USB.

[0008] Preferably, the upper computer is connected to a display and a server.

[0009] Preferably, the tool driving module is controlled by the tool control module, has a built-in wireless communication module, and realizes sensor protocol conversion and cylinder driving.

[0010] Preferably, the tool control module is used for collecting current, tapping machine position, tapping machine state information in real time, and transmitting to the upper computer through a USB line.

[0011] Compared with the related art, the intelligent tapping machine test system has the following beneficial effects:

[0012] The intelligent tapping machine test system has high automation and informatization, can effectively save labor cost and management cost compared with a traditional manual scheme, uses high-precision sensors to replace manual observation, effectively improves production consistency, and transmits a large amount of data to a server for analysis, and can provide data support for subsequent process optimization and product optimization. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 A principle block diagram of the intelligent tapping machine test system is provided.

[0014] Figure 2 An installation structure schematic view of a metal platform and each component arranged on the metal platform of the intelligent tapping machine test system is provided.

[0015] Figure 3 A circuit principle view of a tool control module of the intelligent tapping machine test system is provided.

[0016] Figure 4 A circuit principle view of a tool control module of the intelligent tapping machine test system is provided. Figure 3 An enlarged structure schematic view of part A shown in the figure is provided.

[0017] Figure 5 An enlarged structure schematic view of part B shown in the figure is provided. Figure 3 An enlarged structure schematic view of part B shown in the figure is provided.

[0018] Figure 6 An enlarged structure schematic view of part C shown in the figure is provided. Figure 3 An enlarged structure schematic view of part C shown in the figure is provided.

[0019] Figure 7 An enlarged structure schematic view of part D shown in the figure is provided. Figure 3 An enlarged structure schematic view of part D shown in the figure is provided.

[0020] Figure 8 An enlarged structure schematic view of part E shown in the figure is provided. Figure 3 An enlarged structure schematic view of part E shown in the figure is provided.

[0021] Figure 9 An enlarged structure schematic view of part F shown in the figure is provided. Figure 3 An enlarged structure schematic view of part F shown in the figure is provided.

[0022] Figure 10 An enlarged structure schematic view of part G shown in the figure is provided. Figure 3 An enlarged structure schematic view of part G shown in the figure is provided.

[0023] Figure 11 for Figure 3 An enlarged structural diagram of section H is shown;

[0024] Figure 12 The circuit diagram of the tooling drive module of the intelligent rubber tapping machine testing system provided by this utility model;

[0025] Figure 13 for Figure 12 A magnified structural diagram of part I shown;

[0026] Figure 14 for Figure 12 A schematic diagram of the enlarged structure of part J shown;

[0027] Figure 15 for Figure 12 A magnified structural diagram of part K shown;

[0028] Figure 16 for Figure 12 An enlarged structural diagram of section L shown;

[0029] Figure 17 for Figure 12 A magnified structural diagram of part M shown;

[0030] Figure 18 for Figure 12 A schematic diagram of the enlarged structure of part N shown;

[0031] Figure 19 for Figure 12 The diagram shows an enlarged view of part P.

[0032] The following are the labels in the diagram: 1. DC power supply, 2. Tooling drive module, 3. Tooling control module, 4. Metal platform, 41. Cylinder, 42. Synchronization device, 43. Damper, 44. Position sensor, 45. Indicator light, 46. Button, 47. Camera, 48. Triggering device, 5. Host computer, 6. Monitor, 7. Server. Detailed Implementation

[0033] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0034] Please refer to the following: Figures 1-19 ,in, Figure 1 A schematic diagram of the intelligent rubber tapping machine testing system provided by this utility model; Figure 2 A schematic diagram of the metal platform and the installation structure of each component set on the metal platform of the intelligent rubber tapping machine testing system provided by this utility model. Figure 3 The circuit diagram of the tooling control module of the intelligent rubber tapping machine testing system provided by this utility model; Figure 4 forFigure 3 An enlarged structural schematic view of part A shown in the figure; Figure 5 is Figure 3 An enlarged structural schematic view of part B shown in the figure; Figure 6 is Figure 3 An enlarged structural schematic view of part C shown in the figure; Figure 7 is Figure 3 An enlarged structural schematic view of part D shown in the figure; Figure 8 is Figure 3 An enlarged structural schematic view of part E shown in the figure; Figure 9 is Figure 3 An enlarged structural schematic view of part F shown in the figure; Figure 10 is Figure 3 An enlarged structural schematic view of part G shown in the figure; Figure 11 is Figure 3 An enlarged structural schematic view of part H shown in the figure; Figure 12 It is the circuit principle drawing of the tool driving module of the intelligent rubber tapping machine test system provided by the utility model; Figure 13 is Figure 12 An enlarged structural schematic view of part I shown in the figure; Figure 14 is Figure 12 An enlarged structural schematic view of part J shown in the figure; Figure 15 is Figure 12 An enlarged structural schematic view of part K shown in the figure; Figure 16 is Figure 12 An enlarged structural schematic view of part L shown in the figure; Figure 17 is Figure 12 An enlarged structural schematic view of part M shown in the figure; Figure 18 is Figure 12 An enlarged structural schematic view of part N shown in the figure; Figure 19 is Figure 12 An enlarged structural schematic view of part P shown in the figure. The intelligent rubber tapping machine test system comprises a DC power supply 1, the DC power supply is connected with a tool driving module 2 and a tool control module 3, the tool driving module 2 and the tool control module 3 are connected with the same metal platform 4, the tool driving module 2 and the tool control module 3 are connected, the metal platform 4 is equipped with a cylinder 41, a synchronous device 42, a damper 43, a plurality of position sensors 44, an indicating lamp 45, a button 46, a camera 47 and a trigger device 48, the cylinder 41, the synchronous device 42, the damper 43 and a plurality of position sensors 44 are connected with the tool driving module 2, the indicating lamp 45, the button 46, the camera 47 and the trigger device 48 are connected with the tool control module 3.

[0035] The tool control module is connected with an upper computer 5 through USB.

[0036] The upper computer 5 is connected with a display 6 and a server 7.

[0037] The tool driving module is used for being controlled by the tool control module 3, and is internally provided with a wireless communication module to realize sensor protocol conversion and cylinder driving.

[0038] The tool control module 3 is used for collecting current, tapping machine position and tapping machine state information in real time, and transmitting to the upper computer 5 through a USB line.

[0039] In the intelligent tapping machine test system provided by the utility model,

[0040] The server 7 realizes data summarization and analysis.

[0041] The upper computer 5 is test control software, and real-time display test state and single machine test result.

[0042] The tool control module 3 is used for collecting current, tapping machine position and tapping machine state information in real time, and transmitting to the upper computer 5 through a USB line. Figures 3-11 .

[0043] The tool driving module 2 is controlled by the tool control box, and is internally provided with a wireless communication module to realize sensor protocol conversion and cylinder driving. Figures 12-19 .

[0044] The metal platform 4 is a core module, and is used for fixing a device to be tested and is installed with various sensors.

[0045] Test contents include tapping machine two-dimensional code, SN and permission key, tapping machine wireless communication function, performance, tapping function, mechanical reset function, cutter head lowering precision and all mechanical action power consumption.

[0046] Test process:

[0047] 1), install a tapping machine to be tested;

[0048] 2), activate test, identify two-dimensional code, and establish connection;

[0049] 3), communication function test;

[0050] 4, reset function test;

[0051] 5), tapping function test;

[0052] 6), data acquisition and reporting.

[0053] Compared with the related art, the intelligent tapping machine test system has the following beneficial effects:

[0054] The utility model provides a kind of intelligent tapping machine test system, with higher automation information, compared with traditional manual scheme can effectively save manpower cost and management cost;High-precision sensor is used to replace manual observation, effectively improve production consistency;A large amount of data is transmitted to server and analyzed, which can provide data support for subsequent process optimization and product optimization.

[0055] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation using the content of the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.

Claims

1. A smart rubber tapping machine testing system, characterized in that, include: A DC power supply is provided, which is connected to a tooling drive module and a tooling control module. The tooling drive module and the tooling control module are connected to the same metal platform. The metal platform is equipped with a cylinder, a synchronization device, a damper, multiple position sensors, an indicator light, a button, a camera, and a triggering device. The cylinder, the synchronization device, the damper, and the multiple position sensors are all connected to the tooling drive module. The indicator light, the button, the camera, and the triggering device are all connected to the tooling control module.

2. The intelligent rubber tapping machine testing system according to claim 1, characterized in that, The tooling control module is connected to a host computer via USB.

3. The intelligent rubber tapping machine testing system according to claim 2, characterized in that, The host computer is connected to a monitor and a server.

4. The intelligent rubber tapping machine testing system according to claim 1, characterized in that, The tooling drive module is controlled by the tooling control module and has a built-in wireless communication module to realize sensor protocol conversion and cylinder drive.

5. The intelligent rubber tapping machine testing system according to claim 1, characterized in that, The tooling control module is used to collect real-time information on current, rubber tapper position, and rubber tapper status, and transmit this information to the host computer via USB cable.

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