Carbonized wool form detection mechanism

By designing a slide rail and mounting rail structure on the inspection table, combined with a motor-driven lead screw and cylinder, a highly efficient multi-angle inspection mechanism for carbonized wool morphology is achieved, solving the problem of low inspection efficiency in existing technologies and making it suitable for large-scale carbonized wool production.

CN223513155UActive Publication Date: 2025-11-04JIANGSU JUBAI WOOL PROD CO LTD
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Patent Information

Application Number
CN202422079801.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-11-04
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

Existing technologies have low efficiency in detecting the morphology of carbonized wool, making it difficult to effectively detect large quantities of carbonized wool in a short period of time, which affects production efficiency.

Method used

A carbonized wool morphology detection mechanism was designed, which uses slide rails and mounting rails installed on both sides of the detection table. The mounting rails are equipped with mounting blocks and cylinders that connect to the detection camera. Combined with the motor driving the lead screw to rotate, the detection camera can be moved and its angle adjusted, thus achieving efficient multi-angle detection.

Benefits of technology

It enables efficient morphological detection of large quantities of carbonized wool in a short time, making it suitable for large-scale production and improving detection efficiency.

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Abstract

The utility model provides a carbonized wool form detection mechanism. The carbonized wool form detection mechanism comprises a detection table, a supporting plate is installed at the bottom of the detection table, the bottom of the supporting plate is arranged to be of a T-shaped structure, two sets of sliding rails are symmetrically installed on the two sides of the detection table, the sliding rails are arranged to be of T-shaped structures, installation rails are installed on the sliding rails, and installation blocks are installed on the inner sides of the installation rails. The sliding rails are installed on the two sides of the detection table, the installation rail is installed on the sliding rails, the installation block is installed in the through groove formed in the inner side of the installation rail, the air cylinder is installed on the installation block, the detection camera is installed at the bottom of the air cylinder, and carbonized wool laid on the detection table can be shot and detected through the detection camera. Meanwhile, the motor is matched to drive the lead screw to rotate, the mounting rail can be driven to move along the sliding rail, a large amount of carbonized wool can be shot and detected in a short time, the detection efficiency is high, and the device is suitable for large-scale production.
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Description

Technical Field

[0001] This utility model belongs to the field of carbonized wool technology, and in particular relates to a carbonized wool morphology detection mechanism. Background Technology

[0002] Carbonized wool is a chemical process used to remove plant-based impurities from natural wool. The process relies on the wool's acid resistance and the plant-based impurities' acid intolerance. After treatment in dilute sulfuric acid, plant matter such as grass seeds and leaves dehydrates into carbon due to the acid's effect on cellulose, while the wool itself remains largely undamaged due to its acid resistance. Subsequently, the carbonized impurities can be easily separated from the wool through mechanical action. During the carbonized wool processing, its morphology needs to be tested to determine the yield rate of carbonized wool production.

[0003] Currently, the morphological inspection of carbonized wool is usually carried out using high-magnification microscopes. This method can only inspect a very limited number of carbonized wool samples in a short time, resulting in low inspection efficiency. When it is necessary to inspect a large number of carbonized wool samples, the process becomes very slow. Therefore, it is necessary to provide a carbonized wool morphological inspection agency to solve the above problems. Utility Model Content

[0004] The technical content of this utility model is to provide a carbonized wool morphology detection mechanism.

[0005] To address the aforementioned problems, this utility model provides a carbonized wool morphology detection mechanism, comprising a detection platform, a support plate mounted on the bottom of the detection platform, the bottom of the support plate being configured as a T-shape, two sets of slide rails symmetrically mounted on both sides of the detection platform, the slide rails being configured as T-shapes, mounting rails mounted on the slide rails, mounting blocks mounted on the inner side of the mounting rails, sliders mounted on the side of the mounting blocks, a cylinder mounted on the top of the mounting blocks, a detection camera connected to the bottom of the cylinders, mounting plates mounted on both sides of the support plate, a set of lead screws mounted between the mounting plates on the same side of the two sets of support plates, a motor mounted on the left end of the lead screws, a thread sleeve mounted on the lead screws, and the top of the thread sleeves being fixedly connected to the bottom sides of the mounting rails via connecting blocks.

[0006] As a further solution of this utility model, two sets of support plates are symmetrically installed at the bottom of the testing platform. The support plates are installed on the left and right sides of the testing platform. The bottom width of the support plate is greater than the top width of the support plate. The top of the testing platform is set as a closed structure to prevent carbonized wool from falling from the top of the testing platform.

[0007] As a further solution of this utility model, the narrow side of the slide rail is fixedly connected to the side of the testing table, and the inner sides of the mounting rail are provided with sliding grooves adapted to the slide rail, so that the mounting rail can move along the slide rail.

[0008] As a further solution of this utility model, both ends of the slide rail are set as closed structures, so that the mounting rail will not detach from the slide rail when it moves along the slide rail.

[0009] As a further solution of this utility model, the motor is fixedly installed on the left side of the mounting plate mounted on the side of a set of support plates on the left side. The left end of the lead screw passes through the through hole opened on this set of mounting plates and is connected to the motor. The right end of the lead screw is rotatably connected to the left side of the mounting plate mounted on the side of a set of support plates on the right side, so that the lead screw can be driven by the motor to rotate between the two sets of mounting plates.

[0010] As a further solution of this utility model, the mounting rail is configured as an arc-shaped structure, a through groove is provided on the mounting rail, the mounting block is disposed in the through groove, and sliders are installed on both sides of the mounting block. The sliders are disposed in the sliding grooves on both sides of the through groove on the mounting rail. The mounting block and the sliders are adapted to the arc-shaped structure of the mounting rail, and the mounting block can rotate on the mounting rail.

[0011] As a further solution of this utility model, a through hole is provided in the middle of the mounting block, and the bottom of the cylinder extends through the through hole to the bottom of the mounting block. The top of the detection camera and the bottom of the cylinder are fixedly connected, so that the detection camera can be driven by the cylinder to move up and down inside the mounting rail.

[0012] Compared with related technologies, the carbonized wool morphology detection mechanism provided by this utility model has the following beneficial effects:

[0013] 1. This utility model involves installing slide rails on both sides of a testing table, with mounting rails installed on the slide rails. Mounting blocks are installed in through grooves on the inner side of the mounting rails, and cylinders are installed on the mounting blocks. A detection camera is installed at the bottom of the cylinder. The detection camera can photograph and detect the carbonized wool laid on the testing table. Simultaneously, the motor drives the lead screw to rotate, which drives the mounting rails to move along the slide rails. This allows for the photographing and detection of a large amount of carbonized wool in a short time, resulting in high detection efficiency and making it suitable for large-scale production.

[0014] 2. This utility model installs sliders on both sides of the mounting block. The sliders are set in the grooves on both sides of the through groove opened on the mounting rail. The mounting block is then installed in the through groove opened on the mounting rail. The mounting block and sliders are adapted to the arc structure of the mounting rail, so that the mounting block can rotate on the mounting rail. This allows the detection camera to perform multi-angle detection of the carbonized wool on the detection table by adjusting the shooting angle. Attached Figure Description

[0015] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a top-view three-dimensional structural diagram of the carbonized wool morphology detection mechanism of this utility model;

[0017] Figure 2 This is a bottom-view three-dimensional structural diagram of the carbonized wool morphology detection mechanism of this utility model.

[0018] Figure 3 This is a bottom view of the mounting rail structure of the carbonized wool morphology detection mechanism of this utility model.

[0019] Figure 4 This is a cross-sectional view of the mounting rail structure of the carbonized wool morphology detection mechanism of this utility model.

[0020] Figure 5 This is a schematic diagram of the slide rail and mounting rail structure of the carbonized wool morphology detection mechanism of this utility model.

[0021] Figure 6 This is a schematic diagram of the mounting block structure of the carbonized wool morphology detection mechanism of this utility model.

[0022] In the diagram: 1. Testing table; 2. Support plate; 3. Slide rail; 4. Mounting rail; 5. Mounting block; 6. Slider; 7. Cylinder; 8. Testing camera; 9. Mounting plate; 10. Lead screw; 11. Motor; 12. Sleeve; 13. Connecting block. Detailed Implementation

[0023] Please refer to the following: Figure 1-6The carbonized wool morphology detection mechanism includes a detection table 1, a support plate 2 installed at the bottom of the detection table 1, the bottom of the support plate 2 being a T-shaped structure, two sets of slide rails 3 symmetrically installed on both sides of the detection table 1, the slide rails 3 being a T-shaped structure, mounting rails 4 installed on the slide rails 3, mounting blocks 5 installed on the inner side of the mounting rails 4, sliders 6 installed on the side of the mounting blocks 5, cylinders 7 installed on the top of the mounting blocks 5, a detection camera 8 connected to the bottom of the cylinders 7, mounting plates 9 installed on both sides of the support plate 2, a set of lead screws 10 installed between the two mounting plates 9 on the same side of the two sets of support plates 2, a motor 11 installed at the left end of the lead screw 10, a thread sleeve 12 installed on the lead screw 10, and the top of the thread sleeve 12 being fixedly connected to the bottom of both sides of the mounting rails 4 through a connecting block 13.

[0024] Preferably, two sets of support plates 2 are symmetrically installed at the bottom of the testing table 1. The support plates 2 are installed on the left and right sides of the testing table 1. The bottom width of the support plate 2 is greater than the top width of the support plate 2, so that the support plate 2 itself has good stability and provides good support for the testing table 1. The top of the testing table 1 can be used to place carbonized wool that needs to be morphologically inspected. The top of the testing table 1 is set with a closed structure to prevent the carbonized wool from falling off the top of the testing table 1.

[0025] Preferably, the narrow side of the slide rail 3 is fixedly connected to the side of the testing table 1, and the inner sides of the mounting rail 4 are provided with sliding grooves adapted to the slide rail 3, so that the mounting rail 4 can move along the slide rail 3.

[0026] Preferably, both ends of the slide rail 3 are set as closed structures, so that the mounting rail 4 will not detach from the slide rail 3 when it moves along the slide rail 3.

[0027] Preferably, the motor 11 is fixedly installed on the left side of the mounting plate 9 installed on the side of the support plate 2 on the left side. The left end of the lead screw 10 passes through the through hole opened on the mounting plate 9 and is connected to the motor 11. The right end of the lead screw 10 is rotatably connected to the left side of the mounting plate 9 installed on the side of the support plate 2 on the right side. Thus, the motor 11 can drive the lead screw 10 to rotate between the two sets of mounting plates 9. At this time, the thread sleeve 12 installed on the lead screw 10 will move along the lead screw 10, thereby driving the mounting rail 4 installed on the top of the thread sleeve 12 to move along the two sets of slide rails 3. In this device, the two sets of motors 11 installed on both sides of the detection table 1 can maintain synchronous operation under the control of a controller, thereby keeping the rotation of the two sets of lead screws 10 synchronous, thereby making the two sets of thread sleeves 12 move synchronously, thus realizing the movement of the mounting rail 4.

[0028] Preferably, the mounting rail 4 is configured as an arc-shaped structure, and a through groove is provided on the mounting rail 4. The mounting block 5 is disposed in the through groove, and a slider 6 is installed on both sides of the mounting block 5. The slider 6 is disposed in the sliding grooves on both sides of the through groove on the mounting rail 4, thereby installing the mounting block 5 in the through groove on the mounting rail 4. The mounting block 5 and the slider 6 are adapted to the arc-shaped structure of the mounting rail 4, and the mounting block 5 can rotate on the mounting rail 4.

[0029] Preferably, the mounting block 5 has a through hole in the middle, and the bottom of the cylinder 7 extends through the through hole to the bottom of the mounting block 5. The top of the detection camera 8 and the bottom of the cylinder 7 are fixedly connected, so that the cylinder 7 can drive the detection camera 8 to move up and down inside the mounting rail 4 to adjust the distance between the detection camera 8 and the detection table 1. At the same time, in conjunction with the rotation of the mounting block 5 on the mounting rail 4, the detection camera 8 can perform multi-angle detection of the carbonized wool on the detection table 1 by adjusting the shooting angle. Through the synchronous rotation of the two sets of motors 11, the mounting rail 4 can be driven to move along the slide rail 3, so that a large amount of carbonized wool can be laid on the top of the detection table 1 at one time, and then the carbonized wool can be gradually detected in shape.

[0030] The standard parts used in this embodiment can be purchased directly from the market, and can also be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.

Claims

1. A carbonized wool morphology detection mechanism, comprising a detection table (1), wherein a support plate (2) is installed at the bottom of the detection table (1), characterized in that: The bottom of the support plate (2) is set as a T-shaped structure. Two sets of slide rails (3) are symmetrically installed on both sides of the detection table (1). The slide rails (3) are set as T-shaped structures. An installation rail (4) is installed on the slide rails (3). An installation block (5) is installed on the inner side of the installation rail (4). A slider (6) is installed on the side of the installation block (5). A cylinder (7) is installed on the top of the installation block (5). A detection camera (8) is connected to the bottom of the cylinder (7). An installation plate (9) is installed on both sides of the support plate (2). A set of lead screws (10) is installed between the two installation plates (9) on the same side of the two sets of support plates (2). A motor (11) is installed on the left end of the lead screw (10). A thread sleeve (12) is installed on the lead screw (10). The top of the thread sleeve (12) is fixedly connected to the bottom of both sides of the installation rail (4) through a connecting block (13).

2. The carbonized wool morphology detection mechanism according to claim 1, characterized in that: Two sets of support plates (2) are symmetrically installed at the bottom of the testing platform (1). The support plates (2) are installed on the left and right sides of the testing platform (1). The bottom width of the support plate (2) is greater than the upper width of the support plate (2). The top of the testing platform (1) is set as a closed structure.

3. The carbonized wool morphology detection mechanism according to claim 1, characterized in that: The narrow side of the slide rail (3) is fixedly connected to the side of the testing platform (1), and the inner sides of the mounting rail (4) are provided with grooves adapted to the slide rail (3).

4. The carbonized wool morphology detection mechanism according to claim 1, characterized in that: Both ends of the slide rail (3) are set as closed structures.

5. The carbonized wool morphology detection mechanism according to claim 1, characterized in that: The motor (11) is fixedly installed on the left side of the mounting plate (9) installed on the side of a set of support plates (2) on the left side. The left end of the lead screw (10) passes through the through hole opened on this set of mounting plates (9) and is connected to the motor (11). The right end of the lead screw (10) is rotatably connected to the left side of the mounting plate (9) installed on the side of a set of support plates (2) on the right side.

6. The carbonized wool morphology detection mechanism according to claim 1, characterized in that: The mounting rail (4) is configured as an arc-shaped structure. A through groove is provided on the mounting rail (4). The mounting block (5) is disposed in the through groove. A slider (6) is installed on both sides of the mounting block (5). The slider (6) is disposed in the sliding grooves on both sides of the through groove on the mounting rail (4). The mounting block (5) and the slider (6) are adapted to the arc-shaped structure of the mounting rail (4).

7. The carbonized wool morphology detection mechanism according to claim 1, characterized in that: The mounting block (5) has a through hole in the middle, and the bottom of the cylinder (7) extends through the through hole to the bottom of the mounting block (5). The top of the detection camera (8) and the bottom of the cylinder (7) are fixedly connected.