Motor position sensor adopting electric power modulation technology
The motor position sensor using power modulation technology utilizes a micro motor to drive a rotating rod that in turn drives a linkage bevel gear, thus solving the problem of unstable sensor position and achieving high precision and stability in motor shaft position detection.
Patent Information
- Application Number
- CN202422936729.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-29
AI Technical Summary
After long-term use, the position of the internal position sensor of the existing motor sensor becomes unstable, affecting the accuracy of the position detection of the motor shaft.
The motor position sensor, which employs power modulation technology, uses a micro motor to drive a rotating rod that rotates a linkage bevel gear. Combined with a positioning groove and a linkage ring, this enables the sensor to automatically adjust itself and ensure stable positioning.
In complex environments, the sensor can quickly adapt and adjust to maintain high-precision motor shaft position detection, thereby improving the stability and accuracy of the motor control system.
Smart Images

Figure CN223514739U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to motor sensor technical field, specifically, it relates to motor position sensor adopting power modulation technology. BACKGROUND
[0002] Motor position sensor adopting power modulation technology is an advanced mechatronic device that accurately measures the position of a motor rotor by analyzing and processing changes in power signals. This sensor plays a crucial role in industrial automation, precision machinery control, and various electric drive systems.
[0003] The core of power modulation technology is to use the characteristic changes of power signals (such as voltage or current) to carry information, and then realize the detection and monitoring of physical parameters. In the application of motor position sensing, this technology usually involves electromagnetic field interaction generated during motor operation. By accurately measuring the frequency, phase, or amplitude characteristics of these interactions, the instantaneous position of the rotor can be inferred.
[0004] In the prior art, during the use of the motor sensor, the position of the internal position sensor cannot be guaranteed stable after long-term use, which may affect the position detection of the motor shaft. Therefore, we improve it and propose a motor position sensor adopting power modulation technology. INVENTION CONTENTS
[0005] The purpose of the utility model is to solve the problem that the current design of motor sensors cannot guarantee the stability of the internal position sensor after long-term use, and does not affect the position detection of the motor shaft.
[0006] To achieve the above-mentioned utility model purposes, the utility model provides the following technical scheme:
[0007] Motor position sensor adopting power modulation technology is used to improve the above-mentioned problems.
[0008] The application is as follows:
[0009] Motor position sensor adopting power modulation technology, including position sensor, the inner end of the position sensor is provided with an embedded ring groove, the inner end of the embedded ring groove is provided with a linkage ring, the lower end of the linkage ring is provided with a positioning groove, the inner end of the positioning groove is provided with a positioning rod, the lower end of the positioning rod is provided with a ring-shaped frame, a positioning screw is arranged between the positioning groove and the positioning rod, the inner end of the embedded ring groove is provided with a positioning tooth groove, the outer end of the positioning tooth groove is provided with a linkage bevel gear, the upper end of the linkage bevel gear is provided with a rotating rod, and the upper end of the rotating rod is provided with a micro motor.
[0010] As the preferred technical scheme of the present application, one end inner surface of the embedded ring groove is fixedly connected with the positioning tooth groove, the positioning tooth groove is meshingly connected with the linkage bevel gear, and the upper end of the linkage bevel gear is fixedly connected with the rotating rod.
[0011] As the preferred technical scheme of the present application, the upper end of the rotating rod is movably connected with the micro motor, the outer end of the micro motor is wrapped in the central inner surface of the linkage ring, and the positioning groove is embeddedly installed in the lower end inner surface of the linkage ring.
[0012] As the preferred technical scheme of the present application, the positioning groove is wrapped in the outer end of the positioning rod, the positioning rod is fixed on the upper end outer surface of the annular frame, and the positioning screw fixes the positioning rod and the positioning groove.
[0013] As the preferred technical scheme of the present application, the outer end of the micro motor is signal-connected with the induction module, and the induction module is used for monitoring the position information of the displacement sensor.
[0014] As the preferred technical scheme of the present application, the annular frame and the linkage ring are both semicircular in shape, the annular frame is fixed in the motor body through a screw, and the input and output ends of the position sensor are respectively connected with the motor body.
[0015] Compared with the prior art, the present application has the following beneficial effects:
[0016] In the scheme of the present application:
[0017] The micro motor is arranged to drive the rotating rod to rotate, drive the linkage bevel gear to rotate, ensure the mutual meshing of the linkage bevel gear and the positioning tooth groove, drive the position sensor to rotate under the linkage of the embedded ring groove and the linkage ring and the annular frame, thereby adjusting the position change of the position sensor, and facilitating the accurate position detection of the motor shaft by the position sensor through the power modulation technology. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The present application provides an overall explosion structure schematic diagram of the motor position sensor adopting the power modulation technology;
[0019] Figure 2 The present application provides an annular frame side cross-sectional structure diagram of the motor position sensor adopting the power modulation technology;
[0020] Figure 3 The present application provides an annular frame side cross-sectional structure diagram of the motor position sensor adopting the power modulation technology; Figure 2 The left end front view of the present application;
[0021] Figure 4 The present application provides an annular frame front cross-sectional left view structure schematic diagram of the motor position sensor adopting the power modulation technology;
[0022] Figure 5Motor position sensor using power modulation technology provided in the present application Figure 4 Amplification structure diagram in the present application.
[0023] Indicated in the figure:
[0024] 1, position sensor; 2, ring frame; 3, linkage ring; 4, embedded ring groove; 5, positioning rod; 6, positioning groove; 7, positioning screw; 8, positioning tooth groove; 9, linkage bevel gear; 10, rotating rod; 11, micro motor. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments.
[0026] Therefore, the following detailed description of the embodiments of the present application is not intended to limit the scope of the claimed present application, but only represents some embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. It should be noted that the embodiments in the present application and the features and technical solutions in the embodiments can be combined with each other without conflict.
[0027] It should be noted that: similar labels and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0028] As Figures 1-5 shown, the present embodiment proposes a motor position sensor using power modulation technology, which comprises a position sensor 1, the inner end of the position sensor 1 is provided with an embedded ring groove 4, the inner end of the embedded ring groove 4 is provided with a linkage ring 3, the lower end of the linkage ring 3 is provided with a positioning groove 6, the inner end of the positioning groove 6 is provided with a positioning rod 5, the lower end of the positioning rod 5 is provided with a ring frame 2, the positioning groove 6 and the positioning rod 5 are provided with a positioning screw 7, the inner end of the embedded ring groove 4 is provided with a positioning tooth groove 8, the outer end of the positioning tooth groove 8 is provided with a linkage bevel gear 9, the upper end of the linkage bevel gear 9 is provided with a rotating rod 10, and the upper end of the rotating rod 10 is provided with a micro motor 11.
[0029] The linkage bevel gear 9 is arranged in the positioning tooth groove 8, and the two are meshed and connected. When the position needs to be adjusted, the linkage bevel gear 9 rotates to drive the relative movement of the entire position sensor 1.
[0030] The inner surface of one end of the embedded ring groove 4 is fixedly connected between the positioning tooth groove 8, the positioning tooth groove 8 is meshingly connected between the linkage bevel gear 9, and the upper end of the linkage bevel gear 9 is fixedly connected between the rotating rod 10.
[0031] The embedded ring groove 4 is located at the core part of the position sensor 1 and serves as a basic support point for other components, thereby ensuring the stability of the overall mechanism.
[0032] The upper end of the rotating rod 10 is movably connected with the micro motor 11, the outer end of the micro motor 11 is wrapped in the central inner surface of the linkage ring 3, and the positioning groove 6 is embeddedly installed in the lower end inner surface of the linkage ring 3.
[0033] The positioning groove 6 is wrapped around the outer end of the positioning rod 5, the positioning rod 5 is fixed to the upper end outer surface of the ring-shaped frame 2, and the positioning screw 7 fixes the positioning rod 5 and the positioning groove 6.
[0034] The linkage ring 3 is connected with the embedded ring groove 4, and the positioning groove 6 is used in cooperation with the positioning rod 5 to realize the functions of position adjustment and fixation.
[0035] The positioning rod 5 penetrates through the linkage ring 3, the lower end of the positioning rod 5 is fixed by the ring-shaped frame 2, and the positioning screw 7 ensures that the positioning rod 5 is tightly attached to the positioning groove 6, thereby providing stable support and precise position locking capability.
[0036] The outer end of the micro motor 11 is connected with an induction module, and the induction module is used for monitoring the position information of the displacement sensor.
[0037] The induction module is the core part of the control system, the induction module monitors the state of the position sensor 1 in real time, sends instructions to the micro motor 11, and ensures that the sensor is always in the best detection position.
[0038] The rotating rod 10 connects the linkage bevel gear 9 and the micro motor 11, the power output of the micro motor 11 is directly converted into the rotation of the rotating rod 10, which further affects the action of the linkage bevel gear 9, thereby realizing automatic position adjustment.
[0039] The ring-shaped frame 2 and the linkage ring 3 are both semicircular in shape, the ring-shaped frame 2 is fixed in the motor body by screws, and the input and output ends of the position sensor 1 are respectively connected with the motor body.
[0040] The installation stage: the ring-shaped frame 2 is fixed to the inner side of the motor body, and the position sensor 1 is electrically connected with the motor body by hot plug. At this time, the linkage ring 3 and the position sensor 1 are relatively stationary, and are ready for use.
[0041] The starting stage: after power supply, the micro motor 11 is activated by the induction module, and is adjusted to the initial detection position according to the preset program, thereby laying a foundation for subsequent operation.
[0042] Detection process: as the motor starts, the induction module continuously monitors the motor shaft dynamics, and once the position deviation is found (such as due to temperature change or vibration), the micro motor 11 is immediately commanded to drive the linkage to fine-tune the position sensor 1, ensuring that the most accurate position data is always captured.
[0043] High efficiency feedback: even if the environmental factors are complex and changeable, the position sensor 1 can still quickly respond and adapt to the ideal detection state to achieve accurate measurement, significantly improving the stability and accuracy of the motor control system.
[0044] When the present application is used: first, the linkage ring 3 and the position sensor 1 are fixed by the annular frame 2 and the positioning screw 7, and the annular frame 2 is fixed to the inner end of the motor body by a screw, and the two ends of the position sensor 1 are connected between the motor body and the hot plug by a wire harness, the motor body is fully installed, after installation, the motor body is powered, and after the motor body is powered, the position sensor 1 inside is controlled by the induction module to drive the micro motor 11 to operate in advance, to ensure the position stability of the position sensor 1, so as to detect the position of the motor shaft in the motor body, avoid the position of the position sensor 1 unstable, leading to inaccurate detection of the position of the motor shaft in the motor body, through the position sensor 1 adjusts the change of position information before each operation of the motor, which can well maintain high-precision measurement under the condition of small deviation caused by temperature change, mechanical vibration or long-time operation of the motor shaft after the motor runs;
[0045] When the position sensor 1 automatically adjusts the position, the micro motor 11 drives the rotation of the rotating rod 10, drives the rotation of the linkage bevel gear 9, ensures the mutual engagement of the linkage bevel gear 9 and the positioning tooth groove 8, and drives the rotation of the position sensor 1 under the linkage of the embedded ring groove 4, the linkage ring 3 and the annular frame 2, so as to adjust the position.
[0046] The above embodiments are only used to illustrate the technical solutions described in the present application and are not limited to the technical solutions described in the present application. Although the present application has been described in detail with reference to the above embodiments, the present application is not limited to the above specific embodiments, therefore any modification or equivalent replacement of the present application; all technical solutions and improvements within the spirit and scope of the present application are covered by the claims of the present application.
Claims
1. Electric motor position sensor using power modulation technology, comprising a position sensor (1), characterized in that, The inner end of the position sensor (1) is provided with an inner embedded ring groove (4), the inner end of the inner embedded ring groove (4) is provided with a linkage ring (3), the lower end of the linkage ring (3) is provided with a positioning groove (6), the inner end of the positioning groove (6) is provided with a positioning rod (5), the lower end of the positioning rod (5) is provided with a ring-shaped frame (2), the positioning groove (6) and the positioning rod (5) are provided with a positioning screw (7), the inner end of the inner embedded ring groove (4) is provided with a positioning tooth groove (8), the outer end of the positioning tooth groove (8) is provided with a linkage bevel gear (9), the upper end of the linkage bevel gear (9) is provided with a rotating rod (10), and the upper end of the rotating rod (10) is provided with a micro motor (11).
2. The motor position sensor employing power modulation technique as claimed in claim 1, wherein, One end of the inner surface of the inner embedded ring groove (4) is fixedly connected with the positioning tooth groove (8), the positioning tooth groove (8) is meshingly connected with the linkage bevel gear (9), and the upper end of the linkage bevel gear (9) is fixedly connected with the rotating rod (10).
3. The motor position sensor employing power modulation technique as claimed in claim 2, wherein, The upper end of the rotating rod (10) is movably connected with the micro motor (11), the outer end of the micro motor (11) is wrapped around the central inner surface of the linkage ring (3), and the positioning groove (6) is embeddedly installed in the lower end inner surface of the linkage ring (3).
4. The motor position sensor employing power modulation technique according to claim 3, wherein, The positioning groove (6) is wrapped around the outer end of the positioning rod (5), the positioning rod (5) is fixed on the upper end outer surface of the ring-shaped frame (2), and the positioning screw (7) fixes the positioning rod (5) and the positioning groove (6).
5. The motor position sensor employing power modulation technique as claimed in claim 4, wherein, The outer end of the micro motor (11) is signal-connected with an induction module, and the induction module is used for monitoring the position information of the displacement sensor.
6. The motor position sensor employing power modulation technique as claimed in claim 5, wherein, The ring-shaped frame (2) and the linkage ring (3) are both semicircular, the ring-shaped frame (2) is fixed in the motor body by screws, and the input and output ends of the position sensor (1) are respectively connected with the motor body.