Stator core cramp press-fitting equipment
By designing and automating the pressing of clips on both sides of the stator core, the problems of guide post deformation and equipment occupation during stator core clip installation are solved, achieving stable installation and efficient production.
Patent Information
- Application Number
- CN202422946959.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the current stator core clamping process, unilateral force causes deformation of the guide post, affecting the clamping quality and production efficiency. In addition, multiple machines occupy a lot of space, requiring manual material movement, which is inefficient.
Two sets of fastener pressing mechanisms are designed and positioned opposite each other on the left and right sides of the positioning mold to achieve simultaneous pressing of fasteners on both sides. Combined with an automated feeding device, the cutting and pressing processes are integrated to reduce equipment occupation and manual operation.
To prevent the positioning mold from bending and deforming, ensure the fasteners are securely installed, improve production efficiency, reduce costs, and increase product qualification rate.
Smart Images

Figure CN223514744U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The technical scheme relates to the motor technical field, and particularly relates to a stator core clamping sheet pressing equipment. BACKGROUND
[0002] In the process of processing the motor stator core, silicon steel sheets are stacked together, and then a clamping sheet is pressed and mounted on the side wall of the stator core by a clamping sheet machine.
[0003] The existing clamping sheet machine needs to manually put the sorted and quantified silicon steel sheets into the guide column of the clamping sheet machine, and then put the clamping sheet into the groove of the outer circle of the stator core, and then press and mount the clamping sheet in place by the clamping sheet machine, but the existing clamping sheet machine still has some deficiencies.
[0004] 1. When the existing stator clamping sheet is installed, the stator core needs to be adjusted by hand and transported to the pressing device, and then the clamping sheet is installed one by one on the side of the stator core by the machine. The stator core is fixed by the guide column of the machine, and when the clamping sheet is pressed to the side of the stator core, the stator core is single-sided stressed, which can cause the guide column to be single-sided stressed and deformed, affecting the installation of the clamping sheet and causing the clamping sheet to be installed obliquely or the end of the clamping sheet to be fixed, affecting the product yield.
[0005] 2. As disclosed in Chinese patent CN201820135743.3, an automatic forming machine for motor clamping sheets, the existing clamping sheet cutting, bending and shaping is produced by additional equipment, and then the cut and shaped clamping sheet is manually placed into the groove on the side wall of the stator core, and then the clamping sheet is pressed and fixed by the clamping sheet machine. Multiple devices occupy a large area, and the material needs to be moved between multiple devices by hand, resulting in low production efficiency. SUMMARY
[0006] The purpose of the technical scheme is to provide a stator core clamping sheet pressing equipment, which simultaneously presses and mounts the clamping sheet on the stator core by two sets of clamping sheet pressing mechanisms, and the positioning mold is simultaneously stressed on both sides, thereby improving the problem of uneven stress and deformation and damage of the positioning mold caused by single-sided pressing of the clamping sheet.
[0007] The purpose of the technical scheme is achieved as follows:
[0008] A stator core clamping sheet pressing equipment, comprising:
[0009] A rack, a workbench is arranged on the rack;
[0010] A material taking and pressing device is installed on the workbench for material taking and pressing of the stator core;
[0011] A clamping sheet feeding device is installed on the workbench for feeding the clamping sheet into the clamping sheet pressing device.
[0012] A buckle pressing device is installed on the workbench and used for pressing the buckle to the stator core on the material taking and pressing device;
[0013] The buckle pressing device comprises:
[0014] Two groups of buckle pressing mechanisms are oppositely arranged on the workbench at the left and right sides of the positioning die of the material taking and pressing device, and used for simultaneously pressing the buckles on the left and right sides to the stator core on the positioning die;
[0015] The buckle pressing mechanism comprises:
[0016] A driving member seventeen is installed on the workbench;
[0017] A pressing die assembly is installed on the driving end of the driving member seventeen, and a pressing groove is arranged on the pressing die assembly;
[0018] An avoiding opening is arranged on the workbench, and the avoiding opening is communicated with the notch of the die seat of the material taking and pressing device, and the lower end of the pressing die assembly is slidably arranged in the avoiding opening.
[0019] Preferably, the pressing die assembly comprises:
[0020] A fourth pressing die is installed on the driving end of the driving member seventeen, and a convex part is arranged on the lower side of the front end of the fourth pressing die, and a first positioning groove is arranged on the convex part, the convex part is slidably arranged in the avoiding opening and movably arranged in the first notch;
[0021] A pressing block is slidably arranged on the fourth pressing die, and the lower end of the pressing block cooperates with the upper end of the convex part and the front end of the fourth pressing die to form the pressing groove, and a second positioning groove is arranged on the front end of the pressing block;
[0022] A lower pressing member is hingedly arranged on the pressing block, and the end of the lower pressing member is movably arranged above the first positioning groove, and used for pressing the buckle on the fourth pressing die, and the lower end edge of the lower pressing member has a second guide surface;
[0023] Preferably, the material taking and pressing device comprises:
[0024] A bottom die mechanism is installed on the workbench, and the upper end surface of the bottom die mechanism is not protruded from the upper end surface of the workbench;
[0025] A material moving mechanism is slidably arranged on the supporting frame on the workbench, and used for moving the stator core to the bottom die mechanism;
[0026] A second lower pressing mechanism is installed on the supporting frame and above the bottom die mechanism, and used for movably pressing the upper end of the stator core;
[0027] A positioning mechanism is installed at the lower end of the workbench, and a positioning mold of the positioning mechanism is inserted into the stator core through the bottom mold mechanism;
[0028] The bottom mold mechanism comprises:
[0029] A second mounting frame is installed at the lower end of the workbench;
[0030] A mold seat is installed on the second mounting frame, the upper end of the mold seat is movably arranged in the mounting hole of the workbench and does not protrude from the upper end surface of the workbench, the upper end of the mold seat is provided with a plurality of circumferentially distributed notches, and a through hole is formed in the mold seat for the positioning mold.
[0031] Preferably, the material moving mechanism comprises:
[0032] An eighth sliding rail is installed on the support frame, and an eighth sliding block is movably arranged on the eighth sliding rail;
[0033] A third mounting frame is installed on the eighth sliding block;
[0034] An eleventh driving member is installed on the support frame, and the driving end of the eleventh driving member is movably connected to the third mounting frame;
[0035] A ninth sliding rail is vertically installed on the third mounting frame, and a ninth sliding block is movably arranged on the ninth sliding rail;
[0036] A fourth mounting frame is installed on the ninth sliding block;
[0037] A second pressing mold is installed at the lower end of the fourth mounting frame;
[0038] A twelfth driving member is installed on the third mounting frame, and the driving end of the twelfth driving member is movably connected to the fourth mounting frame;
[0039] The lower end of the fourth mounting frame is provided with a positioning rod, and the positioning rod is movably inserted into the coil slot in the stator core.
[0040] Preferably, the second pressing mechanism comprises:
[0041] A thirteenth driving member is installed on the support frame;
[0042] A third pressing mold is installed on the driving end of the thirteenth driving member, the edge of the third pressing mold is circumferentially provided with a plurality of notches, and the lower end of the third pressing mold is provided with a receiving groove for accommodating the lower part of the third mounting frame of the material moving mechanism.
[0043] Preferably, the positioning mechanism comprises at least:
[0044] A fourteenth driving member is installed below the workbench;
[0045] A positioning mold is mounted on the driving end of the driving member fourteen, and the edge of the positioning mold has a plurality of circumferentially distributed positioning portions which are movably arranged in the coil slot of the stator core.
[0046] Preferably, the positioning mechanism further comprises:
[0047] A slide rail eleven is vertically arranged below the workbench, and a slide block eleven is slidably arranged on the slide rail eleven.
[0048] A mounting bracket five is mounted on the slide block eleven, and the driving end of the driving member fourteen is movably connected to the mounting bracket five.
[0049] Preferably, the positioning mechanism further comprises:
[0050] A rotating assembly is mounted on the mounting bracket five, and the rotating assembly is movably connected to the positioning mold.
[0051] A driving member fifteen is mounted below the workbench, and the driving end of the driving member fifteen is movably connected to the driving member fourteen.
[0052] The rotating assembly comprises:
[0053] A driving member sixteen is mounted on the mounting bracket five.
[0054] A rotating shaft is rotatably arranged in the bottom mold mechanism, and the driving end of the driving member sixteen and the positioning mold are movably connected to the two ends of the rotating shaft, respectively.
[0055] The side wall of the positioning mold protrudes a supporting portion which movably abuts against the lower end of the stator core.
[0056] Preferably, the buckle sheet feeding device comprises:
[0057] A stock bin two is mounted on the rack for storing the roll-shaped strip;
[0058] Two groups of bending feeding mechanisms are mounted on the lower end of the workbench for shaping the roll-shaped strip into strip-shaped strip and transporting to the set cutting position;
[0059] Two groups of cutting feeding mechanisms are mounted on the workbench for cutting the shaped strip-shaped strip into buckles and feeding to the buckle pressing device;
[0060] The cutting feeding mechanism comprises:
[0061] A fixed knife seat is mounted on the workbench, and a cutting opening is formed in the fixed knife seat;
[0062] A moving knife part is slidingly arranged on the fixed knife seat, and a front end of the moving knife part has a positioning groove three;
[0063] A driving part eighteen is installed on the workbench, and a driving end of the driving part eighteen is movably connected with the moving knife part;
[0064] A stop loading assembly is installed on the side of the fixed knife seat, and a front end of a connecting plate of the stop loading assembly has a limiting part;
[0065] The limiting part and the moving knife part are respectively located on both sides of the buckle piece protruding into the cutting opening;
[0066] The stop loading assembly comprises:
[0067] A power guide rail is installed on the workbench;
[0068] A driving part twenty-two is installed on the power guide rail;
[0069] A connecting plate is installed on a driving end of the driving part twenty-two, and a front end of the connecting plate has a limiting part;
[0070] A clamping jaw cylinder is installed on the connecting plate, and a clamping jaw part of the clamping jaw cylinder is located on the side of the limiting part;
[0071] The moving knife part is driven to move on the fixed knife seat by the driving part eighteen, and the cutting operation is realized by the cooperation of the positioning groove three and the cutting opening; the clamping jaw cylinder is used to clamp the buckle piece after cutting.
[0072] Preferably, the bending loading mechanism comprises:
[0073] A mounting frame six is installed on the lower end of the workbench;
[0074] A bending assembly is installed on the mounting frame six;
[0075] The bending assembly comprises:
[0076] A plurality of shaping wheels one are rotatably arranged on the mounting frame six, and the shaping wheels one have shaping grooves;
[0077] A plurality of shaping wheels two are rotatably arranged on the mounting frame six, and the shaping wheels two have shaping protrusions;
[0078] A driving part nineteen is installed below the workbench, and a driving end of the driving part nineteen is movably connected with a plurality of the shaping wheels one or the shaping wheels two through a worm gear;
[0079] Compared with the prior art, the technical solution has the following prominent and beneficial technical effects:
[0080] 1. The technical scheme designs two sets of buckle pressing mechanism relative to the positioning mold left and right sides of the material taking and pressing device, so that the buckles on the left and right sides are simultaneously pressed on the stator core on the positioning mold, so that the positioning mold is simultaneously stressed on both sides, avoiding the bending deformation of the positioning mold, ensuring the stability of the buckle pressing, and ensuring the qualified rate of the product.
[0081] 2. The technical scheme designs the buckle feeding device to realize the bending and shaping and cutting of the buckle, integrates the buckle feeding and pressing together with one equipment, reduces the space occupation of multiple equipment, and does not need manual feeding of the cut and shaped buckle, improves the production efficiency, and reduces the production cost. BRIEF DESCRIPTION OF DRAWINGS
[0082] Figure 1 The structure diagram of the technical scheme.
[0083] Figure 2 The structure diagram of the material taking and pressing device of the technical scheme.
[0084] Figure 3 The structure diagram of the material moving mechanism and the second pressing mechanism of the technical scheme.
[0085] Figure 4 The structure diagram of the material moving mechanism of the technical scheme.
[0086] Figure 5 The structure diagram of the second pressing mechanism of the technical scheme.
[0087] Figure 6 The structure diagram of the buckle pressing mechanism of the technical scheme.
[0088] Figure 7 The structure diagram of the cutting and feeding mechanism of the technical scheme.
[0089] Figure 8 The structure diagram of the pressing mold assembly of the technical scheme.
[0090] Figure 9 The structure diagram of the bottom mold mechanism, rotating assembly and positioning mechanism of the technical scheme.
[0091] Figure 10 The structure diagram of the buckle feeding device of the technical scheme.
[0092] Figure 11 The structure diagram of the bending and feeding mechanism of the technical scheme.
[0093] : 1, rack; 11, workbench; 14, support frame; 15, mounting hole; 16, avoiding opening; 6, material taking and pressing device; 61, bottom die mechanism; 611, mounting frame two; 612, die seat; 613, notch one; 614, through hole two;
[0094] 62, material moving mechanism; 621, sliding rail eight; 622, sliding block eight; 623, mounting frame three; 624, driving piece eleven; 625, sliding rail nine; 626, sliding block nine; 627, mounting frame four; 6271, positioning rod; 628, pressing die two; 629, driving piece twelve;
[0095] 63, second pressing mechanism; 631, driving piece thirteen; 632, pressing die three; 633, notch two; 634, accommodating groove;
[0096] 64, positioning mechanism; 641, driving piece fourteen; 642, positioning die; 6421, positioning part; 6422, supporting part; 643, sliding rail eleven; 644, sliding block eleven; 645, mounting frame five; 646, driving piece fifteen;
[0097] 65, rotating assembly; 651, driving piece sixteen; 652, rotating shaft;
[0098] 7, buckle pressing device; 70, buckle pressing mechanism; 71, driving piece seventeen; 72, pressing die assembly; 721, pressing groove; 73, pressing die four; 731, protruding part; 732, positioning groove one; 74, pressing block; 741, positioning groove two; 75, pressing piece; 751, guide surface two; 76, sliding rail twelve; 761, sliding block twelve;
[0099] 8, buckle feeding device; 81, bin two; 82, bending feeding mechanism; 821, mounting frame six; 822, material guiding assembly; 8221, material guiding rod; 8222, material guiding wheel; 823, bending assembly; 824, shaping wheel one; 825, shaping groove; 826, shaping wheel two; 827, shaping protrusion; 828, driving piece nineteen; 8281, worm and gear;
[0100] 83, cutting feeding mechanism; 831, fixed knife seat; 8311, cutting opening; 832, movable knife piece; 8321, positioning groove three; 833, driving piece eighteen; 834, power guide rail; 835, driving piece twenty-two; 836, connecting plate; 8361, limiting part; 837, clamping jaw cylinder; 8371, clamping jaw piece;
[0101] 100, stator core; 101, buckle; 102, groove; 104, coil groove. DETAILED DESCRIPTION
[0102] The specific embodiments of the technical solution will be further described in detail below with reference to the drawings.Figures 1-11 .
[0103] A stator core clamping pressing equipment, comprising: a rack 1, a workbench 11 is arranged on the rack 1; a material taking and pressing device 6 is installed on the workbench 11, and is used for taking a stator core 100 in a previous work station in the workbench 11 and performing a pressing operation, so as to ensure that silicon steel sheets 103 are pressed after being stacked, and the previous work station in the workbench 11 is used for stacking and angularly positioning the stator core 100 (the stator core 100 can be manually stacked on the workbench 11, and then the material taking and pressing device 6 is used for taking the material); a clamping sheet feeding device 8 is installed on the workbench 11, and is used for feeding a clamping sheet 101 into a clamping sheet pressing device 7; the clamping sheet pressing device 7 is installed on the workbench 11, and is used for pressing and fixing the clamping sheet 101 on the stator core 100 in the material taking and pressing device 6, so as to realize assembly of the clamping sheet 101 and the stator core 100.
[0104] The material taking and pressing device 6 comprises: a bottom die mechanism 61, which is installed on the workbench 11, and an upper end surface of the bottom die mechanism 61 does not protrude an upper end surface of the workbench 11; a material moving mechanism 62, which is slidingly arranged on a support frame 14 on the workbench 11, and is used for moving the stator core 100 in the rotary positioning device 4 to the bottom die mechanism 61; a second pressing mechanism 63, which is installed on the support frame 14 and is located above the bottom die mechanism 61, and is used for movably pressing an upper end of the stator core 100 to press the stacked silicon steel sheets 103 tightly; and a positioning mechanism 64, which is installed at a lower end of the workbench 11, and a positioning die 642 of the positioning mechanism 64 penetrates through the bottom die mechanism 61 and movably inserts into the stator core 100, and is used for positioning the pressed stator core 100, so as to avoid rotation or movement of the pressed stator core 100.
[0105] The bottom die mechanism 61 comprises: a second mounting frame 611, which is installed at a lower end of the workbench 11; a die seat 612, which is installed on the second mounting frame 611, an upper end of the die seat 612 movably locates in a mounting hole 15 of the workbench 11 and does not protrude an upper end surface of the workbench 11, and the upper end of the die seat 612 has a plurality of circumferentially distributed notches 613, and the die seat 612 is provided with a through hole 614 for the positioning die 642 to penetrate.
[0106] The material moving mechanism 62 comprises a slide rail eight 621 installed on the support frame 14, a slide block eight 622 slidingly arranged on the slide rail eight 621, a mounting frame three 623 installed on the slide block eight 622, a driving element eleven 624 which is a pneumatic cylinder or a linear motor or an electric push rod, installed on the support frame 14, and a driving end of the driving element eleven 624 movably connected with the mounting frame three 623, the driving element eleven 624 being configured to drive the mounting frame three 623 to move horizontally, a slide rail nine 625 vertically installed on the mounting frame three 623, a slide block nine 626 slidingly arranged on the slide rail nine 625, a mounting frame four 627 installed on the slide block nine 626, a mold two 628 installed on a lower end of the mounting frame four 627, and a driving element twelve 629 which is a pneumatic cylinder or a linear motor or an electric push rod, installed on the mounting frame three 623, and a driving end of the driving element twelve 629 movably connected with the mounting frame four 627, the driving element twelve 629 being configured to drive the mold two 628 to move up and down.
[0107] The mold two 628 is first moved to above the stator core 100 stored on the work table 11, and then the mold two 628 is moved down to press on the stator core 100, thereby driving the stator core 100 to move onto the bottom die mechanism 61.
[0108] A lower end of the mounting frame four 627 is provided with a positioning rod 6271 movably inserted into the coil slot 104 in the stator core 100, thereby ensuring that the stator core 100 does not rotate when moving on the work table 11.
[0109] The second pressing mechanism 63 comprises a driving element thirteen 631 which is a pneumatic cylinder or a linear motor or an electric push rod, installed on the support frame 14, a mold three 632 installed on a driving end of the driving element thirteen 631, a plurality of notches two 633 circumferentially arranged on an edge of the mold three 632, and a receiving groove 634 arranged on a lower end of the mold three 632, the receiving groove 634 being configured to accommodate a lower portion of the mounting frame three 623 of the material moving mechanism 62, when the mold three 632 is pressed on the stator core 100, the mold two 628 is inserted into the stator core 100, and a lower end portion of the mounting frame four 627 (the portion is below the mold three 632) for connecting with the mold two 628 is arranged in the receiving groove 634 and can also press on the stator core 100 to press the stator core 100.
[0110] The positioning mechanism 64 at least comprises a driving element fourteen 641 which is a pneumatic cylinder or a linear motor or an electric push rod, installed on a mounting frame six 821 below the work table 11, and a positioning mold 642 installed on a driving end of the driving element fourteen 641, an edge of the positioning mold 642 being provided with a plurality of positioning portions 6421 circumferentially arranged, the positioning portions 6421 being movably arranged in the coil slot 104 of the stator core 100, and an upper end of the positioning mold 642 penetrating through the through hole two 614 in the mold seat 612 and being inserted into the stator core 100.
[0111] The positioning mechanism 64 further comprises slide rails eleven 643 vertically arranged on the mounting frame six 821 below the workbench 11, and a sliding block eleven 644 is arranged on the slide rails eleven 643; a mounting frame five 645 is mounted on the sliding block eleven 644, and the driving end of the driving part fourteen 641 is movably connected to the mounting frame five 645, and two slide rails eleven 643 are arranged on the two sides of the mounting frame six 821 respectively, and then the mounting frame five 645 is connected to the sliding blocks eleven 644 on the left and right two ends; a rotating assembly 65 is mounted on the mounting frame five 645, and the rotating assembly 65 is movably connected to the positioning die 642; the driving part fifteen 646 is a pneumatic cylinder or an electric push rod, which is mounted below the workbench 11, and the driving end of the driving part fifteen 646 is movably connected to the driving part fourteen 641.
[0112] The rotating assembly 65 comprises a driving part sixteen 651, which is an electric motor or a rotating pneumatic cylinder, mounted on the mounting frame five 645; a rotating shaft 652 is rotatably arranged in the bottom die mechanism 61, and the rotating shaft 652 is movably connected to the driving end of the driving part sixteen 651 and the positioning die 642 at the two ends respectively; the lower side wall of the positioning die 642 protrudes a supporting part 6422, which movably abuts against the lower end of the stator core 100;
[0113] When the buckle sheet 101 is pressed and assembled on the left and right sides of the stator core 100 by the buckle sheet pressing device 7, the driving part fifteen 646 lifts the entire positioning mechanism 64 (the driving part fourteen 641, the positioning die 642, the mounting frame five 645 and the rotating assembly 65), so that the positioning die 642 lifts the stator core 100, and the lower end of the stator core 100 is separated from the die seat 612, and then the rotating assembly 65 rotates the stator core 100 to move an angle (such as 45 degrees), and then the stator core 100 is lowered, and then the buckle sheet pressing device 7 presses and assembles the buckle sheet 101 on the front and rear sides of the stator core 100, so that the side wall of the stator core 100 can be pressed and assembled by the buckle sheet 101 which is evenly distributed in the circumferential direction, and the structure of the stator core 100 is stable. Since the lower end of the buckle sheet 101 is bent and pressed on the lower end of the stator core 100, it protrudes from the lower end of the stator core 100, i.e. it is placed in the notch one 613, so it is necessary to lift the stator core 100 by the driving part fifteen 646, and when the buckle sheet pressing device 7 presses and assembles the buckle sheet 101 on the front and rear sides of the stator core 100, the upper and lower ends of the buckle sheet 101 pressed on the left and right sides of the stator core 100 can be further pressed on the upper and lower ends of the stator core 100 by the pressing die three 632 and the die seat 612, so as to avoid the end of the buckle sheet 101 from being raised.
[0114] The buckle pressing device 7 comprises two groups of buckle pressing mechanisms 70 arranged oppositely on the workbench 11 on the left and right sides of the material taking and pressing device 6, and used for simultaneously pressing the buckles 101 on the left and right sides to the stator core 100 in the material taking and pressing device 6.
[0115] The buckle pressing mechanism 70 comprises a driving member seventeen 71, which is a cylinder or an electric push rod or a linear motor, and is installed on the workbench 11; a pressing die assembly 72 installed on the driving end of the driving member seventeen 71, and provided with a pressing groove 721 on the pressing die assembly 72; and the workbench 11 is provided with an avoiding opening 16, which is in communication with the gap one 613 of the die seat 612 of the material taking and pressing device 6; and the lower end of the pressing die assembly 72 is slidably arranged in the avoiding opening 16 and the gap one 613, and the upper end of the pressing die assembly 72 is slidably arranged in the gap two 633.
[0116] The pressing die assembly 72 comprises a pressing die four 73 installed on the driving end of the driving member seventeen 71, and provided with a protruding part 731 on the front end of the lower side of the pressing die four 73, and the protruding part 731 is provided with a positioning groove one 732, and the protruding part 731 is slidably arranged in the avoiding opening 16 and movably extends into the gap one 613; a pressing block 74 slidably arranged on the pressing die four 73, and the lower end of the pressing block 74 cooperates with the upper end of the protruding part 731 and the front end of the pressing die four 73 to form the pressing groove 721, and the front end of the pressing block 74 is provided with a positioning groove two 741; and a lower pressing member 75 hingedly arranged on the pressing block 74, and the end of the lower pressing member 75 is movably arranged above the positioning groove one 732, and used for pressing the buckle 101 on the pressing die four 73, and the lower end edge of the lower pressing member 75 has a guide surface two 751; and the pressing block 74 and the lower pressing member 75 can be movably arranged in the gap two 633.
[0117] The workbench 11 is provided with a sliding rail twelve 76, and a sliding block twelve 761 is slidably arranged on the sliding rail twelve 76, and the sliding block twelve 761 movably connects the driving end of the driving member seventeen 71 and the pressing die assembly 72.
[0118] When the stator core 100 is arranged on the bottom die mechanism 61, the two recesses 102 oppositely arranged on the side wall of the stator core 100, the gap one 613 and the gap two 633 are in the same straight line, the buckle 101 in the pressing groove 721 of the pressing die assembly 72 can be moved into the recess 102, and the upper and lower ends of the buckle 101 extend out of the recess 102 and are arranged in the gap two 633 and the gap one 613 respectively, and then the upper and lower buckles of the buckle 101 are buckled and pressed on the stator core 100.
[0119] The buckle loading device 8 comprises: a bin two 81 mounted on the rack 1 and used for storing the raw material of the roll-shaped belt, i.e. the uncut buckle 101; at least one bending loading mechanism 82 mounted at the lower end of the workbench 11 and used for shaping the roll-shaped belt into a strip-shaped belt and transporting the bent and shaped belt to a set cutting position; and at least one cutting loading mechanism 83 mounted on the workbench 11 and used for cutting the shaped strip-shaped belt into the buckle 101. The design scheme adopts two bending loading mechanisms 82 and two cutting loading mechanisms 83, and one bending loading mechanism 82 and one cutting loading mechanism 83 cooperate to load one buckle pressing device 7.
[0120] The cutting loading mechanism 83 comprises: a fixed knife seat 831 mounted on the workbench 11 and provided with a cutting opening 8311; a movable knife part 832 slidingly arranged on the fixed knife seat 831 and provided with a positioning groove three 8321 at the front end; a driving part eighteen 833 in the form of a pneumatic cylinder or an electric push rod mounted on the workbench 11 and movably connected to the driving end of the movable knife part 832; and a gear loading assembly mounted on the side of the fixed knife seat 831 and provided with a limiting part 8361 at the front end of the connecting plate 836, the limiting part 8361 and the movable knife part 832 being respectively located at the two sides of the buckle 101 extending into the cutting opening 8311.
[0121] The gear loading assembly comprises: a power guide rail 834 mounted on the workbench 11; a driving part twenty-two 835 in the form of a pneumatic cylinder or a linear motor mounted on the power guide rail 834; a connecting plate 836 mounted on the driving end of the driving part twenty-two 835 and provided with a limiting part 8361 at the front end; and a clamping jaw pneumatic cylinder 837 mounted on the connecting plate 836 and provided with a clamping jaw part 8371 at the side of the limiting part 8361.
[0122] The driving member eighteen 833 drives the moving knife piece 832 to move on the fixed knife seat 831, and the cutting work is realized by matching the positioning groove three 8321 with the cutting port 8311. The limiting part 8361 avoids the driving member eighteen 833 from driving the moving knife piece 832 to move too much, which causes the damage of the clamping jaw cylinder 837; the clamping jaw cylinder 837 realizes clamping the cut buckle 101; the strip-shaped buckle 101 extends from the cutting port 8311 and is placed in the positioning groove three 8321. The moving knife piece 832 moves forward to make the cutting port 8311 cut the buckle 101, and the clamping jaw cylinder 837 clamps the buckle 101 and moves the buckle 101 to the pressing groove 721 of the pressing die four 73. The lower end of the buckle 101 is placed in the positioning groove one 732 of the protruding part 731, and the upper end of the buckle 101 slides on the guide surface two 751, so that the lower pressing piece 75 is lifted, thereby making the upper side of the buckle 101 placed in the positioning groove two 741, and then the lower pressing piece 75 is pressed on the upper end of the buckle 101 under the gravity of the lower pressing piece 75.
[0123] The bending feeding mechanism 82 comprises: a mounting frame six 821 installed at the lower end of the workbench 11; a material guiding assembly 822 installed on the rack 1; a bending assembly 823 installed on the mounting frame six 821; wherein the bending assembly 823 comprises: a plurality of shaping wheels one 824 rotatably arranged on the mounting frame six 821, and the shaping wheels one 824 have shaping grooves 825; a plurality of shaping wheels two 826 rotatably arranged on the mounting frame six 821, and the shaping wheels two 826 have shaping protrusions 827; a driving member nineteen 828, which is a motor or a rotary cylinder, is installed below the workbench 11, and the driving end of the driving member nineteen 828 is movably connected with the plurality of shaping wheels one 824 or the plurality of shaping wheels two 826 through a worm gear 8281; the plurality of shaping wheels one 824 are vertically distributed on the mounting frame six 821, and the plurality of shaping wheels two 826 are correspondingly distributed on the mounting frame six 821 with the plurality of shaping wheels one 824. Meanwhile, from bottom to top, the distance between the plurality of shaping wheels two 826 and the plurality of shaping wheels one 824 gradually decreases, or the shaping grooves 825 gradually deepen, or the shaping protrusions 827 gradually protrude, so that the strip-shaped strip material is gradually bent and formed to form the required bending angle.
[0124] The mounting frame six 821 is provided with a deviation preventing wheel, which is located at the side end of the strip-shaped strip material, to ensure that the strip-shaped strip material gradually moves upward between the plurality of shaping wheels two 826 and the plurality of shaping wheels one 824.
[0125] The material guiding assembly 822 comprises: a material guiding rod 8221 rotatably arranged on the rack 1 and used for abutting against the upper end of the strip-shaped strip material; and a material guiding wheel 8222 rotatably arranged on the mounting frame six 821 and used for abutting against the upper end of the strip-shaped strip material.
[0126] The basic principle and main features of the technical solution and the advantages of the technical solution are shown and described above. Those skilled in the art should understand that the technical solution is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the technical solution. Without departing from the spirit and scope of the technical solution, various changes and improvements of the technical solution can be made, and these changes and improvements all fall within the scope of the claimed technical solution. The scope of protection of the technical solution is defined by the appended claims and their equivalents.
[0127] It should be understood that the structures, proportions, sizes, etc. shown in the drawings of the specification are only used to illustrate the content disclosed in the specification for understanding and reading by those skilled in the art, and do not define the limiting conditions for implementing the technical solution, so they do not have technical substantive significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effect that can be produced by the technical solution and the purpose that can be achieved, should still fall within the scope of the technical content disclosed by the technical solution. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the specification are only for the convenience of clear description, and not to limit the scope of implementation of the technical solution, the change or adjustment of the relative relationship, without substantial change of technical content, is also considered as the implementation scope of the technical solution.
[0128] It should also be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or there can be a middle element. When an element is referred to as "connected" to another element, it can be directly connected to the other element or indirectly connected to the other element through a middle element.
[0129] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection claimed by the present application.
Claims
1. A stator core lamination pressing device, characterized in that, include: A frame (1) is provided with a worktable (11); The material taking and pressing device (6) is installed on the workbench (11) and is used for taking and pressing the stator core (100); The fastener feeding device (8) is installed on the workbench (11) and is used to feed the fastener (101) into the fastener pressing device (7); The fastener pressing device (7) is installed on the workbench (11) and is used to press and fix the fastener (101) onto the stator core (100) inside the material taking and pressing device (6); The fastener pressing device (7) includes: Two sets of fastener pressing mechanisms (70) are arranged opposite to each other on the worktables (11) on the left and right sides of the positioning mold (642) of the material taking and pressing device (6), and are used to press the fasteners (101) on the left and right sides onto the stator core (100) on the positioning mold (642) at the same time. The fastener pressing mechanism (70) includes: Drive component seventeen (71) is mounted on the worktable (11); A molding assembly (72) is mounted on the driving end of the driving member seventeen (71), and the molding assembly (72) is provided with a molding groove (721); The workbench (11) is provided with a clearance opening (16), which is connected to the notch (613) of the mold base (612) of the material taking and pressing device (6), and the lower end of the pressing mold assembly (72) is slidably placed in the clearance opening (16).
2. The stator core lamination pressing equipment according to claim 1, characterized in that: The molding assembly (72) includes: A pressure mold four (73) is installed on the driving end of the driving component seventeen (71). A protrusion (731) is provided on the lower front side of the pressure mold four (73). The protrusion (731) is provided with a positioning groove one (732). The protrusion (731) is slidably placed in the clearance opening (16) and movable in the notch one (613). A pressure block (74) is slidably disposed on the fourth mold (73), and the lower end of the pressure block (74) cooperates with the upper end of the protrusion (731) and the front end of the fourth mold (73) to form the pressure groove (721). The front end of the pressure block (74) is provided with a positioning groove (741). The lower pressing member (75) is hinged to the pressing block (74), and the end of the lower pressing member (75) is movably positioned above the positioning groove (732) for pressing the fastener (101) against the mold (73). The lower edge of the lower pressing member (75) has a guide surface (751).
3. The stator core lamination pressing equipment according to claim 1, characterized in that: The material handling and pressing device (6) includes: A bottom mold mechanism (61) is mounted on the worktable (11), and the upper end face of the bottom mold mechanism (61) does not protrude from the upper end face of the worktable (11); The material transfer mechanism (62) is slidably mounted on the support frame (14) on the worktable (11) for moving the stator core (100) to the bottom mold mechanism (61); The second pressing mechanism (63) is installed on the support frame (14) and located above the bottom mold mechanism (61) for moving and pressing against the upper end of the stator core (100); A positioning mechanism (64) is installed at the lower end of the workbench (11), and the positioning mold (642) of the positioning mechanism (64) passes through the bottom mold mechanism (61) and is movably inserted into the stator core (100); The bottom mold mechanism (61) includes: Mounting bracket two (611) is installed at the lower end of the workbench (11); A mold base (612) is mounted on the mounting bracket (611). The upper end of the mold base (612) is movably placed in the mounting hole (15) of the worktable (11) and the upper end of the mold base (612) does not protrude from the upper surface of the worktable (11). The upper end of the mold base (612) has several circumferentially distributed notches (613). The mold base (612) has through holes (614) for the positioning mold (642) to pass through.
4. The stator core lamination pressing equipment according to claim 3, characterized in that: The material transfer mechanism (62) includes: A slide rail eight (621) is mounted on the support frame (14), and a slider eight (622) is slidably disposed on the slide rail eight (621); Mounting bracket three (623) is mounted on the slider eight (622); Drive component eleven (624) is mounted on the support frame (14), and the drive end of drive component eleven (624) is movably connected to the mounting frame three (623); Slide rail nine (625) is vertically mounted on the mounting bracket three (623), and slider nine (626) is slidably mounted on slide rail nine (625); Mounting bracket four (627) is mounted on the slider nine (626); The second mold (628) is installed at the lower end of the fourth mounting bracket (627); A drive component twelve (629) is mounted on the mounting bracket three (623), and the drive end of the drive component twelve (629) is movably connected to the mounting bracket four (627); The lower end of the mounting bracket four (627) is provided with a positioning rod (6271), which is movably inserted into the coil slot (104) in the stator core (100).
5. The stator core lamination pressing equipment according to claim 3, characterized in that: The second pressing mechanism (63) includes: Drive component thirteen (631) is mounted on the support frame (14); A pressure mold three (632) is installed on the driving end of the driving member thirteen (631). The edge of the pressure mold three (632) is provided with a plurality of notches two (633), and the lower end of the pressure mold three (632) is provided with a receiving groove (634). The receiving groove (634) is used to receive the lower part of the mounting bracket three (623) of the material transfer mechanism (62).
6. The stator core lamination pressing equipment according to claim 3, characterized in that: The positioning mechanism (64) includes at least: Drive component fourteen (641) is mounted below the worktable (11); A positioning mold (642) is installed on the driving end of the driving member fourteen (641), and the edge of the positioning mold (642) has a plurality of circumferentially distributed positioning parts (6421), which are movably placed in the coil slot (104) of the stator core (100).
7. The stator core lamination pressing equipment according to claim 6, characterized in that: The positioning mechanism (64) further includes: Slide rail eleven (643) is vertically arranged below the worktable (11), and slider eleven (644) is slidably arranged on slide rail eleven (643); Mounting bracket five (645) is mounted on slider eleven (644), and the driving end of driving member fourteen (641) is movably connected to mounting bracket five (645).
8. The stator core lamination pressing equipment according to claim 7, characterized in that: The positioning mechanism (64) further includes: A rotating assembly (65) is mounted on the mounting bracket (645), and the rotating assembly (65) is movably connected to the positioning mold (642); Drive component 15 (646) is installed below the worktable (11), and the drive end of drive component 15 (646) is movably connected to drive component 14 (641). The rotating assembly (65) includes: Drive component sixteen (651) is mounted on the mounting bracket five (645); A rotating shaft (652) is rotatably disposed within the bottom mold mechanism (61), and the two ends of the rotating shaft (652) are respectively movably connected to the driving end of the driving member sixteen (651) and the positioning mold (642); The positioning mold (642) has a support part (6422) protruding from its side wall, and the support part (6422) is movably abutting against the lower end of the stator core (100).
9. The stator core lamination pressing equipment according to claim 1, characterized in that: The fastener feeding device (8) includes: The second hopper (81), which is installed on the frame (1), is used to store coiled strip material; Two sets of bending feeding mechanisms (82) are installed at the lower end of the workbench (11) to shape the roll strip into a strip and transport it to the set cutting position; Two sets of cutting and feeding mechanisms (83) are installed on the workbench (11) to cut the shaped strip into fasteners (101) and feed them onto the fastener pressing device (7); The cutting and feeding mechanism (83) includes: A fixed blade holder (831) is installed on the worktable (11), and a cutting opening (8311) is provided on the fixed blade holder (831); The moving tool (832) is slidably disposed on the fixed tool holder (831), and the front end of the moving tool (832) has a positioning groove three (8321); A drive component eighteen (833) is mounted on the worktable (11), and the drive end of the drive component eighteen (833) is movably connected to the moving tool (832); A stop-feed assembly is installed on the side of the fixed knife holder (831), and the front end of the connecting plate (836) of the stop-feed assembly has a limiting part (8361); The limiting part (8361) and the moving blade (832) are located on both sides of the fastener (101) extending from the cutting opening (8311); The gear-mounted feeding assembly includes: A power guide rail (834) is mounted on the worktable (11); Drive component twenty-two (835) is mounted on the power guide rail (834); A connecting plate (836) is mounted on the driving end of the driving member 22 (835), and the front end of the connecting plate (836) has a limiting part (8361); A gripper cylinder (837) is mounted on the connecting plate (836), and the gripper (8371) of the gripper cylinder (837) is located on the side of the limiting part (8361). The moving blade (832) is driven by the driving component eighteen (833) to move on the fixed blade holder (831), and the cutting operation is achieved by cooperating with the cutting opening (8311) through the positioning groove three (8321); the cut fastener (101) is clamped by the gripper cylinder (837).
10. A stator core lamination pressing device according to claim 9, characterized in that: The bending feeding mechanism (82) includes: Mounting bracket six (821) is mounted on the lower end of the workbench (11); A bending assembly (823) is mounted on the mounting bracket six (821); The bending component (823) includes: A plurality of shaping wheels (824) are rotatably mounted on the mounting frame (821), and the shaping wheels (824) have shaping grooves (825); A plurality of shaping wheels 2 (826) are rotatably mounted on the mounting frame 6 (821), and the shaping wheels 2 (826) have shaping protrusions (827); A driving component nineteen (828) is installed below the worktable (11), and the driving end of the driving component nineteen (828) is movably connected to several shaping wheels one (824) or shaping wheels two (826) through a worm gear (8281).
Citation Information
Patent Citations
Motor cramp automatic molding machine
CN207914363U