Peeling device for quick freezing of fresh corn
By designing a device that includes a feeding box, a shaking tray, and a conveyor belt, the problem of damage to corn kernels caused by traditional mechanical peeling devices has been solved, achieving a highly efficient and low-damage corn peeling process, thereby improving production efficiency and finished product quality.
Patent Information
- Application Number
- CN202422690130.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Traditional mechanical peeling devices are prone to damaging corn kernels, resulting in lower product quality and lower production efficiency. This is especially true when processing softer glutinous corn, where manual peeling is both costly and inefficient.
Design a device that includes a feeding box, a peeling box, and a conveyor belt. The falling speed of corn is controlled by a shaking disc, and the root of the corn is cut off by clamping rollers and cutters. Combined with an inclined roller and transmission system, the corn husk is mechanically peeled off, protecting the corn kernels from damage.
It improved the efficiency of corn peeling, reduced damage to corn kernels, lowered the intensity of manual labor, and improved the quality of finished products and production speed.
Smart Images

Figure CN223515363U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of quick freezing corn production, specifically is a kind of husking device for fresh corn quick freezing. BACKGROUND
[0002] In the field of fresh corn quick freezing processing, peeling is a crucial link.The traditional peeling mode is mostly handwork or semi-mechanization, and these modes have many deficiencies, such as low operation efficiency, small output, immature process and the like.At present, most of the existing peeling devices on the market have certain limitations.For example, although some devices can realize the peeling function, the peeling efficiency is low, and the damage to corn kernels is large, resulting in the decline of finished product quality, especially in large-scale assembly line production, and it is very easy to squeeze and break corn kernels when mechanically peeling soft waxy corn, resulting in the decline of finished product quality and high economic loss.Therefore, when peeling soft waxy corn in workshop production, it is necessary to peel corn by hand, and if peeling is performed manually in large-scale production, the labor cost is high, and the production efficiency is low, which not only increases the production cost, but also reduces the production speed.In the mechanical peeling of corn, the corn husk is usually peeled off by extrusion and winding, but the corn husk is gathered at the root of corn, and it is tightly wrapped layer by layer, so soft waxy corn is easily damaged in this process.Therefore, it is necessary to design a device that can cut off the useless root and head part of corn in advance, so that the corn husk is looser and easier to mechanically peel without damaging the corn. SUMMARY
[0003] In view of the above technical problems, the utility model provides a device that can cut off the useless root and head part of corn in advance, so that the corn husk is looser and easier to mechanically peel without damaging the corn, to solve the problem that the traditional mechanical peeling device easily damages corn kernels, resulting in low finished product quality and low production efficiency.
[0004] The technical scheme of the fresh corn quick-freezing peeling device is as follows: a fresh corn quick-freezing peeling device, comprising a material distributing box, a peeling box and a conveying belt, the material distributing box and the peeling box are communicated through the conveying belt, a shaking material disc is hingedly connected to the inner wall of one side of the material distributing box, a filter material opening is fixedly connected to the other side of the material distributing box, a first motor is fixedly connected to one side of the material distributing box, a cam is fixedly connected to the output end of the first motor and penetrates through the side wall of the material distributing box, the cam abuts against the bottom of the shaking material disc, a plurality of material clamping rollers are fixedly connected to the conveying belt, supports are arranged on both sides of one end of the conveying belt, a second motor is fixedly connected above the supports, a rotating roller is fixedly connected to the output end of the second motor, a cutter is fixedly connected to the rotating roller, first roller shafts and third roller shafts are obliquely arranged at the same height in the peeling box, a second roller shaft is arranged below the first roller shafts and the third roller shafts, the first roller shafts and the third roller shafts are in meshing transmission, the first roller shafts and the third roller shafts are in meshing transmission with the second roller shaft respectively, one end of the first roller shaft penetrates through the side wall of the peeling box and is in transmission connection with a transmission box, baffles are fixedly connected to both sides and the middle of the peeling box, the first roller shaft, the second roller shaft and the third roller shaft are located between the two baffles opposite to each other, a third motor is fixedly connected to the front side of the material distributing box, the conveying belt is driven by the third motor, and a material inlet is formed in the top of the material distributing box.
[0005] Further, the material distributing box and the peeling box are provided with through holes opposite to each other, and the conveying belt penetrates through the through holes and is in communication with the material distributing box and the peeling box.
[0006] Further, the peeling box is fixedly connected with a boss and is provided with a discharge opening, the discharge opening is located above the boss, and the output ends of the first roller shaft, the second roller shaft and the third roller shaft penetrate through the discharge opening and are fixedly connected with the boss.
[0007] Further, a fourth motor is arranged in the transmission box, a horizontal rod is fixedly connected above the supports, and a roller is fixedly connected to the horizontal rod.
[0008] Compared with the prior art, the fresh corn quick-freezing peeling device has the following advantages:
[0009] 1.The utility model discloses a conveying belt and tool are set up, can place the corn to be peeled on the conveying belt and cut through the tool, cut off the root of fresh corn, can better peel the corn skin, and corn kernels will not be damaged, by setting up the material shaking disc in the material arranging box, can conveniently pour corn into the material arranging box and slow down the corn falling speed, make corn fall uniformly, by setting up the filter material mouth, can make only one corn each time, guarantee that corn falls on the material clamping roller on the conveying belt below after going out from the filter material mouth each time, can make corn keep a direction, facilitate subsequent cutting corn tail, by setting up the first roller shaft, second roller shaft, third roller shaft in the peeling box and setting up mutual meshing transmission between each other, can peel the corn skin through rotation.
[0010] 2.By setting up the cam below the material shaking disc, can drive the material shaking disc to shake up and down through the rotation of the cam, thereby slow down the corn falling speed, by fixedly connecting the transmission box on the side of the peeling box, can provide power for the peeling box, the chain likes to move in the transmission box, can make two groups of peeling devices rotate simultaneously, improve the production efficiency of the device, by fixedly connecting the baffle on both sides and the middle in the peeling box, can block the corn from sliding or falling into the box during extrusion. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is the structure schematic diagram of the utility model.
[0012] Figure 2 It is the overhead structure schematic diagram of the utility model.
[0013] Figure 3 It is the overhead structure schematic diagram of the peeling box of the utility model.
[0014] Figure 4 It is the utility model Figure 2 The enlarged view of A in the middle.
[0015] In the drawing: 1, material arranging box, 2, peeling box, 3, conveying belt, 4, support, 5, cam, 6, material shaking disc, 7, filter material mouth, 8, material clamping roller, 9, tool, 10, first roller shaft, 11, transmission box, 12, third roller shaft, 13, second roller shaft, 14, boss, 15, baffle, 16, third motor, 17, first motor, 18, cross bar, 19, gyro wheel, 20, fourth motor, 21, inlet, 22, rotating roller, 23, second motor. DETAILED DESCRIPTION
[0016] The utility model will be further described in connection with the drawings.
[0017] As Figures 1 to 4The shown one kind is peeled for fresh corn quick freezing and is equipped with the stripping device, including the material box 1, stripping box 2, conveying belt 3, the material box 1 is communicated with stripping box 2 through conveying belt 3, in order to be able to slow down the corn falling speed, hinged on the right side inner wall of material box 1 there is a shaking disc 6, the bottom of shaking disc 6 is provided with a small protrusion, in order to be able to ensure that only one corn is passed through each time, the left side wall of material box 1 is fixedly connected with the filter port 7 at the other end directly below shaking disc 6, the filter port 7 is provided with a large upper opening and a small lower opening, and the outlet side is hinged, freely moves with the different size of corn, prevents the corn from blocking the filter port 7, in order to provide power for shaking disc 6, a first motor 17 is fixedly connected on one side of material box 1, the output end of first motor 17 penetrates the side wall of material box 1 and is fixedly connected with a cam 5, the bottom of cam 5 abuts against shaking disc 6, in order to be able to place the corn in the same direction, a plurality of clamping rollers 8 are fixedly connected on conveying belt 3, the clamping rollers 8 can freely rotate, one corn can be placed between every two clamping rollers 8, in order to be able to cut the root of corn, the two sides of conveying belt 3 near stripping box 2 are oppositely provided with a support 4, a second motor 23 is fixedly connected above the support 4, the output end of second motor 23 is fixedly connected with a rotating roller 22, a cutter 9 is fixedly connected on rotating roller 22, the cutter 9 is rotated by the rotation of second motor 22, and the root of corn is cut, in order to ensure that the root of corn can be cut each time, without cutting too much or too little, manual adjustment of the corn is needed, to ensure that the cutter 9 just cuts the root, in order to be able to conveniently peel the corn skin, a first roller shaft 10 and a third roller shaft 12 are obliquely arranged at the same height in stripping box 2, and a second roller shaft 13 is arranged below, in order to better protect the corn kernels from being damaged, a layer of rubber sleeve is wrapped outside the first roller shaft 10, the second roller shaft 13 and the third roller shaft 12, and a gear is fixedly connected at one end of the rubber sleeve, in order to better peel the corn, the first roller shaft 10 and the third roller shaft 12 are meshed and driven, the first roller shaft 10 and the third roller shaft 12 are respectively meshed and driven with the second roller shaft 13, and the gap between every two roller shafts can meet the distance of clamping the corn skin, in order to protect the meshed gears, a protective shell is fixedly connected on one side of stripping box 2, the gears are sealed in the protective shell, two groups of first roller shafts, second roller shafts and third roller shafts are symmetrically arranged in stripping box 2, in order to provide power, one end of first roller shaft 10 penetrates the side wall of stripping box 2 and is drivingly connected with a transmission box 11, the transmission box 11 is drivingly connected through a chain and sprocket, in order to prevent the corn from sliding and falling into the bottom of stripping box 2, baffles 15 are fixedly connected on both sides and in the middle of stripping box 2, and the first roller shaft 10, the second roller shaft 13 and the third roller shaft 12 are located between the two opposite baffles 15, in order to provide power for conveying belt 3, a third motor 16 is fixedly connected on the front side of material box 1, and conveying belt 3 is driven by the third motor 16, in order to conveniently add corn, an inlet 21 is formed on the top of material box 1.
[0018] In order to facilitate the corn discharge, the through hole is arranged on the opposite side of the distributing box 1 and the peeling box 2, and the conveying belt 3 is communicated with the distributing box 1 and the peeling box 2 through the through hole.
[0019] In order to facilitate the corn discharge, the through hole is arranged on the opposite side of the distributing box 1 and the peeling box 2, and the conveying belt 3 is communicated with the distributing box 1 and the peeling box 2 through the through hole.
[0020] In order to facilitate the corn discharge, the through hole is arranged on the opposite side of the distributing box 1 and the peeling box 2, and the conveying belt 3 is communicated with the distributing box 1 and the peeling box 2 through the through hole.
[0021] The specific working process of the utility model is as follows:
[0022] When the waxy corn needs to be peeled, the corn is continuously and uniformly conveyed into the inlet 21 through the conveying device, and the first motor 17 is opened to drive the cam 5 to rotate, so that the shaker tray 6 starts to shake up and down, so that the corn slowly falls into the lower filter port 7, and then falls into the lower clamping roller 8 through the filter port 7. At this time, the third motor 16 is opened, and the corn is in the same direction. The operator is arranged in advance on the conveying belt side between the distributing box 1 and the peeling box 2, and adjusts manually after the corn is transmitted from the distributing box 1, so that the tail of the corn is located on the same straight line and can be cut off by the cutter 9. The second motor 23 is opened, and the corn is pressed by the roller 19 when the corn reaches the cutter 9, so as to prevent the corn from slipping when cutting the tail. The cut corn is conveyed into the peeling box 2 and falls into the peeling device on both sides at random, and the fourth motor 20 is opened at this time to drive the two first roller shafts 10 to rotate and peel. The corn skin is rolled into the gap between the roller shafts and falls to the bottom of the peeling box 2, and the corn flows out from the right side of the peeling box 2. According to the above steps, the waxy corn can be peeled better, the corn kernels can be better protected from being damaged, and the labor intensity can be reduced and the production efficiency can be improved.
Claims
1. A device for peeling fresh corn for quick freezing, comprising a feeding box (1), a peeling box (2), a conveyor belt (3), said feeding box (1) being in communication with said peeling box (2) through said conveyor belt (3), characterized in that: The swing box (1) one side inner wall is hinged with the shaking disc (6), the other side is fixedly connected with the filter material port (7), one side of the swing box (1) is fixedly connected with the first motor (17), the output end of the first motor (17) penetrates the side wall of the swing box (1) and is fixedly connected with the cam (5), the cam (5) abuts against the bottom of the shaking disc (6), a plurality of material clamping rollers (8) are fixedly connected on the conveying belt (3), supports (4) are arranged on both sides of one end of the conveying belt (3), a second motor (23) is fixedly connected above the support (4), a rotating roller (22) is fixedly connected to the output end of the second motor (23), a cutter (9) is fixedly connected to the rotating roller (22), the peeling box (2) is provided with a first roller shaft (10) and a third roller shaft (12) at the same height, and a second roller shaft (13) is arranged below, the first roller shaft (10) and the third roller shaft (12) are in meshing transmission, the first roller shaft (10) and the third roller shaft (12) are in meshing transmission with the second roller shaft (13) respectively, one end of the first roller shaft (10) penetrates the side wall of the peeling box (2) and is in transmission connection with the transmission box (11), baffles (15) are fixedly connected on both sides and in the middle of the peeling box (2), the first roller shaft (10), the second roller shaft (13) and the third roller shaft (12) are located between the two baffles (15) opposite to each other, a third motor (16) is fixedly connected to the front side of the swing box (1), the conveying belt (3) is driven by the third motor (16), and a feeding port (21) is formed in the top of the swing box (1).
2. The husking apparatus for flash freezing of fresh corn according to claim 1, characterized in that: The swing box (1) and the peeling box (2) are provided with through holes opposite to each other, and the conveying belt (3) penetrates the through holes and is connected with the swing box (1) and the peeling box (2).
3. The husking apparatus for flash freezing of fresh corn according to claim 1, wherein: The peeling box (2) is fixedly connected with a boss (14) on the side and is provided with a discharge port, the discharge port is located above the boss (14), and the output ends of the first roller shaft (10), the second roller shaft (13) and the third roller shaft (12) penetrate the discharge port and are fixedly connected with the boss (14).
4. The husking apparatus for flash freezing of fresh corn according to claim 1, wherein: The transmission box (11) is provided with a fourth motor (20), a cross rod (18) is fixedly connected above the support (4), and a roller (19) is fixedly connected to the cross rod (18).