Processing pretreatment system for accessories in wind tower

Abstract

The utility model provides a wind tower inner accessory processing pretreatment system which comprises a pretreatment base, a soaking cleaning pool is arranged in the middle of the pretreatment base, two supporting plates are fixedly installed above the pretreatment base in a mirror symmetry mode, washing vertical pipes are arranged on the inner sides of the two supporting plates, and the washing vertical pipes are connected with a water pump arranged in the pretreatment base. The two supporting plates are fixedly connected with a plurality of top seats of the suspension circulating equipment and are connected with a rack of the suspension circulating equipment in a sliding manner, and the rack is positioned right above a soaking and cleaning pool and above a plurality of flushing vertical pipes; according to the utility model, two technologies of flushing cleaning and ultrasonic soaking cleaning are ingeniously integrated, an efficient and flexible cleaning solution is provided for processing accessories in wind towers with different structures or shapes, spraying of the high-pressure spray head of the flushing vertical pipe is combined, a dual cleaning effect is formed, the cleaning efficiency and quality are remarkably improved, and the cleaning effect is good. And each tiny corner can be thoroughly cleaned.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the inner accessory pre -treatment technical field especially relates to a wind tower inner accessory processing pre -treatment system. BACKGROUND

[0002] In the processing of wind tower inner accessory, pre -treatment is a vital link, and it directly influences the quality of subsequent processing and the final performance of product. The traditional wind tower inner accessory processing pre -treatment system often exists and cleans not thoroughly, and the processing efficiency is low, and the automation degree is not high. Especially for some complex shape, the surface of inner accessory is more dirty, and the traditional cleaning method often is difficult to achieve the ideal cleaning effect, and needs a large amount of manual operation, and increases the production cost and the demand of labor.

[0003] In addition, the existing pre -treatment system mostly lacks effective combined type pollution removal means, such as being limited to one of flushing cleaning or soaking cleaning, leading to limited cleaning effect. At the same time, in the cleaning process, how to effectively avoid the mutual interference between inner accessories, and ensure that each inner accessory can be fully cleaned, is also a big challenge faced by the current pre -treatment system.

[0004] Therefore, it is very necessary to invent a wind tower inner accessory processing pre -treatment system. CONTENT OF UTILITY MODEL

[0005] In order to solve the above technical problems, the utility model provides wind tower inner accessory processing pre -treatment system, including pre -treatment seat, the pre -treatment seat middle is provided with soaking cleaning pool, and the mirror image symmetry fixed mounting of two support plates is installed above the pre -treatment seat, and the inner side of two support plates is provided with flushing vertical pipe, and the flushing vertical pipe is connected with the water pump built -in in the pre -treatment seat, and two support plates are fixedly connected with the top seat of several suspension circulating equipment, and are slidably connected with the rack of suspension circulating equipment, and the rack is located above the soaking cleaning pool, and the upper side of several flushing vertical pipes.

[0006] Preferably, the ultrasonic transmitter is fixedly installed outside the pre -treatment seat, and the emitting end of the ultrasonic transmitter is arranged in the soaking cleaning pool.

[0007] Preferably, the suspension circulating equipment further includes a sinking hydraulic cylinder, a chain gear, a driving component and a circulating chain, a sinking hydraulic cylinder is fixedly installed on each top seat, the output end of the sinking hydraulic cylinder is fixed with the rack below, two chain gears are rotatably installed below the rack, one of the chain gears is fixed with the output end of the driving component fixedly installed below the rack, and the circulating chain is assembled and installed on the two chain gears.

[0008] Preferably, two sides of the frame are provided with a clearance corresponding to the flushing vertical pipe, and each of the clearances is provided with the flushing vertical pipe below.

[0009] Preferably, a plurality of high-pressure nozzles are arranged on the flushing vertical pipe in a linear array, and the flushing vertical pipe draws cleaning liquid in the soaking cleaning pool through a water pump and sprays the cleaning liquid out through the high-pressure nozzles.

[0010] Preferably, the flushing vertical pipes are provided in two groups, and the flushing vertical pipes on the same horizontal line form one group.

[0011] Preferably, hooks are arranged between the two groups of flushing vertical pipes, and upper ends of the hooks are fixed to chain gears.

[0012] Preferably, an inner accessory hanger is hung on the hook, a plurality of inner accessories are hung on the inner accessory hanger, and the inner accessory hanger does not interfere with surrounding structures, and the depth and size of the soaking cleaning pool allow all inner accessory hangers to be soaked.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model cleverly integrates the two technologies of flushing cleaning and ultrasonic soaking cleaning, provides an efficient and flexible cleaning solution for processing wind tower inner accessories of different structures or shapes, directly places an ultrasonic transmitter in a soaking cleaning pool, uses cavitation effect and chemical action of cleaning liquid to deeply disintegrate and remove stubborn dirt and oil stains on the surface of the inner accessories, sprays the high-pressure nozzles of the flushing vertical pipe to form double cleaning effects, significantly improves the cleaning efficiency and quality, ensures that every tiny corner can be thoroughly cleaned, and then, the system adopts a highly automated suspension circulating device to realize a full-automatic processing flow of the inner accessories from suspension, sinking, rotation to flushing, greatly reduces manual intervention, improves production efficiency, and promotes intelligentization and modernization upgrade of the production line. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a whole structure schematic diagram of the utility model.

[0016] Figure 2 is another whole structure schematic diagram of the utility model.

[0017] Figure 3 is a local enlarged structure schematic diagram of A of the utility model. Figure 2

[0018] In the drawings:

[0019] ​Preprocessing seat 1, soak cleaning pool 2, support plate 3, flush vertical pipe 4, suspension circulating equipment 5, top seat 51, sinking hydraulic cylinder 52, rack 53, notch 54, chain gear 55, drive component 56, circulating chain 57, hook 58, ultrasonic transmitter 6. DETAILED DESCRIPTION

[0020] In order to enable the personnel in the technical field to better understand the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the scope of protection of the present application.

[0021] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood in a broad sense, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium; can be the communication between two elements inside. For the person skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0022] As shown in the accompanying Figure 1 to the accompanying Figure 3 drawings:

[0023] The wind tower accessory processing pretreatment system provided by the present application comprises a preprocessing seat 1, a soaking cleaning pool 2 is arranged in the middle of the preprocessing seat 1, two support plates 3 are symmetrically and fixedly installed above the preprocessing seat 1, flush vertical pipes 4 are arranged on the inner sides of the two support plates 3, the flush vertical pipes 4 are connected with the water pump arranged in the preprocessing seat 1, the two support plates 3 are fixedly connected with a plurality of top seats 51 of the suspension circulating equipment 5, and are slidably connected with the rack 53 of the suspension circulating equipment 5, the rack 53 is located directly above the soaking cleaning pool 2 and above a plurality of flush vertical pipes 4.

[0024] Further, an ultrasonic transmitter 6 is fixedly installed outside the pretreatment seat 1, which ingeniously integrates ultrasonic cleaning technology into the system. The emitting end of the ultrasonic transmitter 6 is directly arranged inside the soaking cleaning pool 2, ensuring that the ultrasonic waves can directly act on the internal accessories soaked therein. Through the cavitation effect of ultrasonic waves combined with the chemical action of the cleaning liquid, this design can deeply disintegrate and remove stubborn dirt and oil on the surface of the internal accessories, laying a good foundation for subsequent processing.

[0025] Further, the suspension circulating device 5 is the core part of the system and integrates various mechanical elements to realize the automatic processing of internal accessories. Each top seat 51 is fixedly installed with a sinking hydraulic cylinder 52, and the output end of the hydraulic cylinder is closely connected with the lower rack 53, providing power for the lifting of the rack 53. The lower part of the rack 53 is rotatably installed with two chain gears 55, one of which is connected with the driving component 56 fixedly installed below the rack 53 and is provided with rotary power by the driving component 56. The two chain gears 55 are both equipped with circulating chains 57, which are driven to circulate by the chain gears 55, thereby driving the internal accessories mounted on the circulating chains 57 to rotate and flush.

[0026] Further, in order to ensure that the flushing vertical pipe 4 can smoothly flush the internal accessories, an avoidance opening 54 corresponding to the flushing vertical pipe 4 is formed on both sides of the rack 53. The design of the gap 54 allows the flushing vertical pipe 4 to pass through the rack 53, ensuring that the high-pressure nozzles can directly aim at the internal accessories for spraying. A flushing vertical pipe 4 is arranged directly below each avoidance opening 54, ensuring that the flushing vertical pipe 4 does not collide with the rack 53 during the descending process.

[0027] Further, the flushing vertical pipe 4 is arranged in a linear array with a plurality of high-pressure nozzles, which are connected with the water pump inside the pretreatment seat 1 to draw the cleaning liquid inside the soaking cleaning pool 2 and spray it out in the form of high pressure. This layout ensures that the cleaning liquid can be uniformly and densely sprayed to all surfaces of the internal accessories, achieving dead angle-free cleaning.

[0028] Further, in order to further improve the cleaning efficiency, two groups of flushing vertical pipes 4 are arranged, each group containing a plurality of flushing vertical pipes 4 located on the same horizontal line. The two groups of flushing vertical pipes 4 are arranged in parallel and can simultaneously flush a plurality of internal accessories. In addition, hooks 58 are arranged between the two groups of flushing vertical pipes 4, which are fixed with the chain gears 55 and used to suspend the internal accessory hangers.

[0029] Further, the inner accessory hangers are hung on the hooks 58, and a plurality of inner accessories are hung on the inner accessory hangers. The design of the inner accessory hangers ensures that the inner accessories will not interfere with the surrounding structure during hanging, and the depth and size of the soaking cleaning pool 2 are carefully designed to allow all inner accessory hangers to be completely soaked in the cleaning liquid. In this way, the inner accessories can be more thoroughly and efficiently cleaned under the dual action of ultrasonic waves and high-pressure washing.

[0030] The working principle is as follows:

[0031] First, the system initialization and preparation stage:

[0032] System startup: when the wind tower inner accessory processing pre-treatment system starts, all components enter standby state, and key devices such as ultrasonic wave emitter 6, water pump, sinking hydraulic cylinder 52, driving part 56 are ready.

[0033] Inner accessory mounting: the worker hangs the inner accessories to be cleaned on the dedicated inner accessory hangers, and ensures that the hangers are stable and do not shake. Then, the inner accessory hangers hung with inner accessories are hung on the hooks 58, which are fixedly connected with the chain gear 55, and are ready to enter the cleaning process.

[0034] Then, the ultrasonic soaking cleaning stage:

[0035] Sinking hydraulic cylinder action: with the issuance of system control signals, the sinking hydraulic cylinder 52 starts to work, pushing the lower rack 53 to slowly descend. The rack 53 drives the chain gear 55, the circulating chain 57 and the inner accessory hangers mounted on the chain to descend together until the inner accessory hangers are completely immersed in the cleaning liquid in the soaking cleaning pool 2.

[0036] Ultrasonic cleaning: inside the soaking cleaning pool 2, the ultrasonic wave emitter 6 starts to work, and the ultrasonic waves generated by its emitting end directly act on the inner accessories immersed in the cleaning liquid. The cavitation effect of ultrasonic waves and the chemical action of the cleaning liquid combine to deeply disintegrate and remove stubborn dirt and oil on the surface of the inner accessories.

[0037] Next, the high-pressure washing stage:

[0038] Rack lifting and rotation: after a period of ultrasonic cleaning, the sinking hydraulic cylinder 52 works in reverse to slowly lift the rack 53 and the mounted inner accessory hangers out of the cleaning liquid. At the same time, the driving part 56 starts to work, driving one of the chain gears 55 to rotate, and in turn driving the circulating chains 57 on the two chain gears 55 to rotate synchronously. The rotation of the circulating chains 57 drives the inner accessory hangers and inner accessories mounted thereon to rotate.

[0039] High-pressure nozzle flushing: Under the air gap 54 opened on both sides of the rack 53, the high-pressure nozzle on the flushing standpipe 4 starts to work. These nozzles extract the cleaning liquid in the soaking cleaning pool 2 through the water pump built in the pretreatment seat 1, and spray it out in the form of high pressure. The high-pressure nozzles are arranged in a linear array, which ensures that the cleaning liquid can be uniformly and densely sprayed to each surface of the rotating internal accessory, realizing the cleaning without dead angle.

[0040] Double cleaning effect: Under the double action of rotation and high-pressure flushing, the dirt and oil on the surface of the internal accessory are further washed away. At the same time, since the internal accessory hanger is completely soaked in the cleaning liquid, and the ultrasonic cleaning is still in progress (if the system is designed in the ultrasonic continuous working mode), the internal accessory is more thoroughly and efficiently cleaned.

[0041] Finally, cleaning is completed and subsequent processing:

[0042] Cleaning is completed: When the preset cleaning time or cleaning effect is reached, the system stops working, and the worker can take down the cleaned internal accessory hanger for subsequent processing. The sinking hydraulic cylinder 52 returns the rack 53 and the internal accessory hanger to the initial position.

[0043] System reset: After cleaning is completed, the components of the system are automatically reset to the initial state, waiting for the next cleaning task. At the same time, the cleaning liquid can be recycled and filtered or replaced as needed to maintain the cleaning effect and long-term stable operation of the system.

[0044] The technical scheme of the utility model, or the technical personnel in the utility model technical scheme inspired by, design similar technical scheme, and reach the above technical effect, all fall into the protection scope of the utility model.

Claims

1. A wind tower internal accessory pre-treatment system, characterized in that, The utility model provides a pre -treatment seat (1) is provided with the soaking cleaning pool (2) in the middle, pre -treatment seat (1) top mirror image symmetry fixed mounting has two support plate (3), two support plate (3) inside is provided with flush vertical pipe (4), flush vertical pipe (4) is connected with the water pump of pre -treatment seat (1) built -in, two support plate (3) with the top seat (51) of suspension circulating equipment (5) fixed link to machine frame (53) of suspension circulating equipment (5) sliding link, machine frame (53) is located the right above of soaking cleaning pool (2) and the above of a plurality of flush vertical pipe (4).

2. The wind tower internal accessory pre-process handling system of claim 1, wherein: The ultrasonic transmitter (6) is fixedly installed outside the pre-treatment seat (1), and the emission end of the ultrasonic transmitter (6) is arranged inside the soaking cleaning pool (2).

3. The wind tower internal accessory pre-treatment system of claim 1, wherein: The suspension circulating equipment (5) further includes a sinking hydraulic cylinder (52), a chain gear (55), a driving component (56) and a circulating chain (57), the sinking hydraulic cylinder (52) is fixedly installed on each top seat (51), the output end of the sinking hydraulic cylinder (52) is fixed with the machine frame (53) below, the chain gear (55) is rotatably installed below the machine frame (53), one chain gear (55) is fixed with the output end of the driving component (56) fixedly installed below the machine frame (53), and the circulating chain (57) is assembled and installed on the two chain gears (55).

4. The wind tower internal accessory pre-treatment system of claim 3, wherein: The machine frame (53) is provided with an avoidance opening (54) corresponding to the flush vertical pipe (4) on both sides, the flush vertical pipe (4) is arranged below the avoidance opening (54), and the avoidance opening (54) allows the flush vertical pipe (4) to pass through.

5. The wind tower internal accessory pre-treatment system of claim 4, wherein: The flush vertical pipe (4) is provided with a plurality of high-pressure nozzles arranged in a linear array, the flush vertical pipe (4) draws cleaning liquid in the soaking cleaning pool (2) through the water pump and sprays the cleaning liquid out through the high-pressure nozzles.

6. The wind tower internal accessory pre-treatment system of claim 5, wherein: The flush vertical pipe (4) is provided with two groups, a plurality of flush vertical pipes (4) located on the same horizontal line form a group, and the two groups of flush vertical pipes (4) are arranged in parallel.

7. The wind tower internal accessory pre-treatment system of claim 6, wherein: A hook (58) is arranged between the two groups of flush vertical pipes (4), and the upper end of the hook (58) is fixed with the chain gear (55).

8. The wind tower internal accessory pre-treatment system of claim 7, wherein: An inner accessory hanger is hung on the hook (58), a plurality of inner accessories are hung on the inner accessory hanger, the inner accessory hanger does not interfere with the surrounding structure, the depth and size of the soaking cleaning pool (2) allow all inner accessory hangers to be soaked.

Images