Large clamp remodeling device

Abstract

The utility model relates to the technical field of fixture remodeling, and discloses a large fixture remodeling device which comprises a rack, a supporting plate capable of ascending and descending along the Z axis is installed in the rack, a hook pushing mechanism is installed on the supporting plate, the hook pushing mechanism comprises a base capable of moving in the X-axis direction, and a pushing plate used for pushing a fixture is installed on the base. The front side of the push plate is provided with a non-return block used for hooking the clamp to pull back. The base moves forwards along the X axis, and the clamp can be driven to move forwards through the push plate so that the clamp can be installed on equipment. After the check block hooks the clamp, the clamp can be driven to move backwards along with the base along the X axis, and the clamp can be conveniently detached from equipment; according to the device, a worker can be helped to easily push the clamp to a preset position, the height can be adjusted through lifting of the supporting plate so as to adapt to different equipment heights, the remodeling efficiency of the large clamp is greatly improved, and the safety of the worker can be guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fixture change type, specifically relates to a large -scale fixture change type device. BACKGROUND

[0002] Fixture change type refers to the fixture for fixing and positioning workpiece on the production line is changed from one type to another type to adapt to the processing demand of different products or different processes of the same product, and it is a relatively important link in manufacturing industry.

[0003] The product updating and upgrading of automobile parts accelerates, and a production line often needs to meet different product production, resulting in the need for change type of some tooling fixtures, especially the precise and complex large tooling such as leakage test, which has the characteristics of large volume, high quality and high positioning accuracy.

[0004] The traditional way of large fixture change type mainly relies on manual handling or pushing to the position, which needs very professional technical personnel to operate, and usually consumes a long time, and manual change type may also have the problem of poor consistency; in addition, due to the large size and mass of the fixture, the personnel safety hazard is also high, so when a new large fixture is needed, many enterprises consider directly investing in new equipment, but this will greatly increase the production cost.

[0005] The traditional way has the problems of low efficiency, high risk and poor error prevention, so there is an urgent need for a safe, fast and accurate large fixture change type. UTILITY MODEL CONTENTS

[0006] The utility model aims at overcoming the defects in the prior art, and provides a large fixture change type device, which can ensure that the operator safely, easily and quickly completes the fixture change type when the equipment needs to change the large fixture.

[0007] To achieve the above purpose, the utility model adopts the technical scheme that:

[0008] A large fixture change type device, comprising a rack, the inside of the rack is internally provided with a support plate capable of lifting along the Z axis, the support plate is provided with a push hook mechanism for pushing and hooking the fixture, and the left and right sides of the push hook mechanism are provided with rollers for supporting the fixture; the push hook mechanism comprises a base capable of moving along the X axis direction, the base is provided with a push plate for pushing the fixture, and the front side of the push plate is provided with a check block for hooking and pulling back the fixture.

[0009] Optionally, the outer part of the clamp has an outer frame, both sides of the outer frame are provided with guide strips in contact with the rollers, and the bottom of the outer frame is further provided with a driving block capable of being hooked with the check block.

[0010] Optionally, the front side of the push plate is provided with a support, the check block is rotationally connected with the support in parallel to the Y-axis direction, a torsion spring for driving the check block to flip and reset upwards is installed on a rotating shaft of the check block, and the top surface of the check block is a slope.

[0011] Optionally, the support plate is fixedly installed with a sliding rail in parallel to the X-axis direction, and the base is slidingly installed on the sliding rail; one side of the sliding rail is rotationally installed with a lead screw, a connecting plate is rotatably installed on the lead screw, and one end of the connecting plate is fixedly connected with the base.

[0012] Optionally, the rear end of the lead screw is fixedly connected with a handle wheel.

[0013] Optionally, one side of the support plate close to the handle wheel is fixedly installed with a limiting plate capable of abutting against the base, and the front end of the support plate close to the lead screw is installed with a buffering assembly for positioning.

[0014] Optionally, the support plate is fixedly installed with a frame, the push hook mechanism is located in the interior of the frame, and the roller is rotationally installed on the inner wall of the frame.

[0015] Optionally, the inner walls on both sides of the interior of the frame are further fixedly installed with guide plates, the inner side of the front end of the guide plate is provided with a chamfer, and the guide plate is located outside the outer frame.

[0016] Optionally, the interior of the rack is fixedly installed with a bottom plate in parallel to the support plate, the bottom plate is located below the support plate, and the bottom plate is slidingly and penetratingly provided with a guide rod in parallel to the Z-axis direction, and the upper end of the guide rod is fixedly connected with the bottom plate.

[0017] Optionally, the exterior of the guide rod is rotatably installed with a sleeve, the sleeve is fixedly and penetratingly installed on the bottom plate, and a linear bearing is arranged between the guide rod and the sleeve.

[0018] Compared with the prior art, the device has the following beneficial effects:

[0019] (1) In the utility model, the base moves forward along the X-axis, the push plate can drive the clamp to move forward so as to be installed on the equipment, when the check block hooks the clamp, the base moves backward along the X-axis, the clamp can be driven to move backward, and the clamp can be removed from the equipment; the device not only helps the staff to easily push the clamp to the predetermined position, but also adjusts the height through the lifting of the support plate to adapt to different equipment heights, greatly improves the replacement efficiency of the large clamp, and guarantees the safety of the staff.

[0020] (2) The utility model discloses, through the check block in push hook mechanism, not only can automatic hooking clamp, but also can automatic realization unlocking, greatly reduced the work intensity of the change type. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the structure schematic diagram of the large -scale clamp change type device of the utility model embodiment;

[0022] Figure 2 It is the main view structure schematic diagram of the large -scale clamp change type device of the utility model embodiment;

[0023] Figure 3 It is the position structure schematic diagram of frame body and support board in the utility model embodiment;

[0024] Figure 4 It is the structure schematic diagram of support board in the utility model embodiment;

[0025] Figure 5 It is the structure schematic diagram of push hook mechanism in the utility model embodiment;

[0026] Figure 6 It is the structure schematic diagram of outer frame in the utility model embodiment;

[0027] Figure 7 It is the position structure schematic diagram of drive block and outer frame in the utility model embodiment;

[0028] Wherein, 1, rack;2, bottom plate;

[0029] 3, support board;301, slide rail;302, screw;303, connecting plate;304, handle wheel;305, limit plate;

[0030] 4, push hook mechanism;401, base;402, push plate;403, support;404, check block;

[0031] 5, roller;6, guide plate;7, frame body;8, locking plate;9, buffer assembly;10, guide rod;11, sleeve;12, outer frame;13, drive block;14, guide strip;15, positioning groove;16, clamping groove;17, plug. DETAILED DESCRIPTION

[0032] Now the utility model will be further explained in detail in conjunction with the drawings and embodiment, these drawings are all simplified schematic diagram, just with the schematic way the basic structure of the utility model is shown, therefore it just shows the constitution related with the utility model.

[0033] Embodiment one

[0034] As Figures 6-7As shown, the outer frame of a large fixture is usually a rectangular cross-section. Guide bars 14 are provided on both sides of the outer frame 12, and the guide bars 14 protrude from the sides of the outer frame 12. A drive block 13 that can be hooked is also provided at the bottom of the outer frame 12, and the drive block 13 is parallel to the Y-axis direction.

[0035] The outer frame 12 is used for left and right limit and guidance during the movement of the clamp, and the guide bar 14 can play a supporting role, making it convenient for the outer frame 12 to be attached to other parts; and the guide bar 14 is set at the edge of the outer frame 12, which can also play a guiding role during the movement.

[0036] The bottom of the outer frame 12 is provided with a positioning groove 15 for guiding and positioning with the main equipment; the top is provided with a slot 16, through which the hooking and conveying mechanism of the main equipment can hook and convey the clamp; a plug 17 is provided on one side of the slot 16. The plug 17 is a Harding quick plug 17, which includes a gas grid interface, floating installation design and self-guiding.

[0037] Example 2

[0038] Because changing the shape of large fixtures is difficult, relying on professional personnel to assemble them manually is time-consuming, labor-intensive, and unsafe; or, if the equipment is not changed, new equipment needs to be invested, which greatly increases costs. Therefore, based on Embodiment 1, this utility model proposes a large fixture changing device that can ensure that operators can safely, easily, and quickly complete the fixture changing when the equipment needs to change the shape of large fixtures.

[0039] like Figures 1-5 As shown, a large fixture changing device includes a frame 1, a base plate 2 is horizontally fixedly installed inside the frame 1, an electric cylinder parallel to the Z-axis is installed on the base plate 2, and the output end of the electric cylinder is connected to a support plate 3, which is located above the base plate 2.

[0040] The support plate 3 is provided with a frame 7 and a push hook mechanism 4 that can move horizontally along the X-axis. Guide plates 6 are fixedly installed on the inner walls of both sides of the frame 7. Rollers 5 are provided on the upper and lower sides of each guide plate 6, and the rollers 5 and the guide plates 6 are located on the left and right sides of the push hook mechanism 4.

[0041] Specifically, the base plate 2 divides the internal space of the frame 1 into two independent chambers. The support plate 3 and the frame 7 are both located in the upper chamber, and the two can be raised and lowered synchronously under the drive of the electric cylinder. Furthermore, under the drive of the push hook mechanism 4, the outer frame 12 and the clamps on its inner side can move back and forth inside and outside the frame 7.

[0042] The inner side of the front end of the guide plate 6 is provided with a chamfer, and the guide plate 6 is located on the outer side of the outer frame 12, and the guide plate 6 is used for limiting and guiding the clamp. The guide strip 14 of the outer frame 12 is overlapped on the roller 5. The roller 5 adopts a cam follower, and the clamp can be conveyed forward through rolling friction, thereby reducing the friction resistance. Two layers of rollers 5 can make the clamp compatible with a part of the height difference when the clamp is docked with the main equipment. The electric cylinder can also be replaced by an oil cylinder or an air cylinder according to the needs.

[0043] The push hook mechanism 4 is used for pushing and hooking the clamp. The push hook mechanism 4 includes a base 401, a push plate 402, and a check block 404. The base 401 can move along the X-axis direction. The push plate 402 is fixedly installed on the base 401 and is used for pushing the clamp. The check block 404 located on the front side of the push plate 402 is used for hooking and pulling back the clamp.

[0044] The front side of the push plate 402 is provided with a support 403. The check block 404 is rotationally connected with the support 403 through a rotation shaft parallel to the Y-axis direction. A torsional spring for driving the check block 404 to flip upward and reset is installed on the rotation shaft. The top surface of the check block 404 is a slope.

[0045] When the base 401 moves forward, the driving block 13 at the bottom of the outer frame 12 is in contact with the slope of the check block 404. With the forward movement of the base 401, extrusion occurs between the driving block 13 and the check block 404. The check block 404 is pressed and flips downward around the rotation shaft until the driving block 13 passes the check block 404, and the extrusion disappears. Under the action of the torsional spring, the check block 404 resets and hooks the outer frame 12 through the driving block 13. At this time, the push plate 402 is in contact with the rear end surface of the outer frame 12. Under the support of the roller 5 and the drive of the push plate 402, the outer frame 12 can carry the large clamp to move forward along the X-axis to the installation position of the equipment. Then, the support plate 3 moves downward, so that the highest part of the check block 404 passes the bottom of the driving block 13, and the unlocking is completed.

[0046] Similarly, when the check block 404 hooks the driving block 13 and the base 401 moves backward, the outer frame 12 can be moved to the inside of the frame body 7, thereby assisting the workers to remove the large clamp.

[0047] The support plate 3 is fixedly installed with two slide rails 301 parallel to the X-axis direction. The base 401 is slidingly installed on the two slide rails 301. One side of the slide rail 301 is rotationally installed with a lead screw 302. A connecting plate 303 is rotatably installed on the lead screw 302. One end of the connecting plate 303 is fixedly connected with the base 401.

[0048] The rear end of the lead screw 302 is fixedly connected with a handle wheel 304. The operator only needs to shake the handle to easily pull back and push out the clamp. The rear end of the lead screw 302 can also be connected with a motor. The motor drives the lead screw 302 to rotate, and then drives the base 401 to move along the slide rail 301 through the connecting plate 303.

[0049] The limiting plate 305 capable of abutting against the base 401 is fixedly installed on the side of the support plate 3 close to the handle wheel 304, and the buffer assembly 9 for positioning is installed on the front end of the support plate 3 close to the lead screw 302. The buffer assembly 9 adopts the prior art, and the limiting and buffering are combined, so that the operator only needs to send the clamp to the limiting position through the handle when pushing out; and the limiting plate 305 is used for blocking the base 401 to avoid excessive rear movement of the base 401.

[0050] In order to guarantee the stability of the support plate 3 during lifting, the guide rod 10 parallel to the Z-axis direction is slidably arranged on the bottom plate 2, and the upper end of the guide rod 10 is fixedly connected with the bottom plate 2; and the guide rod 10 is externally sleeved with the sleeve 11, the sleeve 11 is fixedly arranged on the bottom plate 2, and the linear bearing is arranged between the guide rod 10 and the sleeve 11. Through the sleeve 11 and the linear bearing, the friction and wear between the guide rod 10 and the bottom plate 2 can be reduced, and the position accuracy of lifting can also be improved.

[0051] As described above, the foot wheels are installed on the bottom of the rack 1, which facilitates the operator to move the rack 1; the precisely processed positioning plate is installed on the front side of the rack 1, which is used for left-right positioning of the rack 1, and facilitates the operator to push the rack 1 into the groove of the main equipment for replacing the clamp.

[0052] The front end of the support plate 3 is also provided with the locking plate 8, when the operator pushes the rack 1 to the position, the sensor of the main equipment detects the locking plate 8, and automatically extends the latch to lock the locking plate 8, so that the rack 1 cannot be accidentally shaken during replacement of the clamp.

[0053] Working principle:

[0054] Firstly, the rack 1 is moved to the groove of the main equipment for replacing the clamp through the foot wheels and the positioning plate, and then the latch locks the locking plate 8, and then the replacement of the clamp is carried out.

[0055] When the clamp is removed, the handle wheel 304 drives the lead screw 302 to rotate, so that the base 401 moves forward, the driving block 13 at the bottom of the outer frame 12 is in contact with the inclined surface of the check block 404, and the extrusion between the driving block 13 and the check block 404 occurs with the forward movement of the base 401, the check block 404 is pressed and rotates downward around the rotating shaft, until the driving block 13 passes the check block 404, the extrusion disappears, and under the action of the torsional spring, the check block 404 is reset and hooks the outer frame 12 through the driving block 13; then the handle wheel 304 is reversely shaken, so that the base 401 moves backward along the slide rail 301, until the base 401 is in contact with the limiting plate 305.

[0056] When the mounting clamp is installed, the handle wheel 304 is rotated to drive the base 401 to move forward, the push plate 402 is in contact with the rear end surface of the outer frame 12, and under the support of the roller 5 and the drive of the push plate 402, the outer frame 12 can carry the large clamp to move forward along the X axis to the installation position of the equipment, at this time, the base 401 is located at the buffer assembly 9; then the support plate 3 is lowered, so that the highest part of the check block 404 is higher than the bottom of the drive block 13, thereby completing the unlocking, and the base 401 can move backward to the limiting plate 305.

[0057] In conclusion, the large clamp changing device can help personnel to easily push the clamp to the predetermined position by the labor-saving structure of the lead screw 302, the hook pulling clamp assembly of the push hook mechanism 4 is designed by using the check mechanism, the clamp can be automatically hooked and unlocked, the height of the outer frame 12 can be adjusted by the lifting of the support plate 3 to adapt to different equipment heights, the rack 1 is automatically positioned after being positioned, the main equipment is completely closed to ensure the safety of personnel, and the special clamp outer frame 12 design ensures the positioning accuracy of the clamp.

[0058] Therefore, the device has the following advantages: good safety, meeting the CE requirements of European customers; simple operation and high efficiency, only simple handle shaking is needed to receive and send the clamp, and professional manual loading and debugging are not needed; good accuracy, low personnel participation rate and good consistency; good compatibility, equipped with the air-electricity network quick plug 17, and compatible with any complex clamp.

[0059] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0060] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the term "installation", "connection", "connect" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication.For ordinary skilled in the art, the above-mentioned terms can be understood by the specific meaning in the utility model through the specific situation.

[0061] The above is according to the ideal embodiment of the utility model for inspiration, through the above-mentioned description, relevant personnel can be varied and modified in the range without deviating from the technical idea of the utility model.For the technical scope of the utility model, it must be determined according to the scope of claims.

Claims

1. A large-sized clamp swage changing device comprising a frame (1), characterized in that: The inside of the frame (1) is internally mounted with a support plate (3) capable of lifting along the Z axis, the support plate (3) is mounted with a push hook mechanism (4) for pushing and hooking back the clamp, the left and right sides of the push hook mechanism (4) are provided with rollers (5) for supporting the clamp; The push hook mechanism (4) comprises a base (401) capable of moving along the X axis direction, the base (401) is mounted with a push plate (402) for pushing the clamp, the front side of the push plate (402) is provided with a check block (404) for hooking back the clamp.

2. The large clamp swage device of claim 1, wherein: The outside of the clamp has an outer frame (12), the two sides of the outer frame (12) are provided with guide bars (14) in contact with the rollers (5), and the bottom of the outer frame (12) is further provided with a driving block (13) capable of hooking with the check block (404).

3. The large clamp swage device of claim 2, wherein: The front side of the push plate (402) is provided with a support (403), the check block (404) is rotatably connected with the support (403) by a rotation shaft parallel to the Y axis direction, a torsional spring is mounted on the rotation shaft for driving the check block (404) to flip up and reset, and the top surface of the check block (404) is inclined.

4. The large clamp swage device of claim 3, wherein: The support plate (3) is fixedly mounted with a slide rail (301) parallel to the X axis direction, and the base (401) is slidably mounted on the slide rail (301); one side of the slide rail (301) is rotatably mounted with a lead screw (302), the lead screw (302) is rotatably provided with a connecting plate (303), and one end of the connecting plate (303) is fixedly connected with the base (401).

5. The large clamp swapper of claim 4, wherein: The rear end of the lead screw (302) is fixedly connected with a handle wheel (304).

6. The large clamp swapper of claim 5, wherein: The side of the support plate (3) close to the handle wheel (304) is fixedly mounted with a limiting plate (305) capable of abutting against the base (401), and the front end of the lead screw (302) is mounted with a buffer assembly (9) for positioning on the support plate (3).

7. The large clamp swapper of claim 2, wherein: The support plate (3) is fixedly mounted with a frame body (7), the push hook mechanism (4) is located in the inside of the frame body (7), and the rollers (5) are rotatably mounted on the inner wall of the frame body (7).

8. The large clamp swapper of claim 7, wherein: The inner walls of the two sides of the inside of the frame body (7) are further fixedly mounted with guide plates (6), the inner side of the front end of the guide plate (6) is provided with a chamfer, and the guide plate (6) is located outside the outer frame (12).

9. The apparatus according to any one of claims 1 to 8, wherein: The inside of the frame (1) is fixedly mounted with a bottom plate (2) parallel to the support plate (3), the bottom plate (2) is located below the support plate (3), and a guide rod (10) parallel to the Z axis direction is slidably provided on the bottom plate (2), and the upper end of the guide rod (10) is fixedly connected with the bottom plate (2).

10. The large clamp swapper of claim 9, wherein: The outside of the guide rod (10) is rotatably provided with a sleeve (11), the sleeve (11) is fixedly provided on the bottom plate (2), and a linear bearing is arranged between the guide rod (10) and the sleeve (11).

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