Tightening marking device
By designing an automated tightening and marking device, the problem of low efficiency in traditional manual tightening has been solved, achieving efficient and reliable tightening of threaded parts and QR code marking, thus ensuring production quality and workpiece life.
Patent Information
- Application Number
- CN202422671089.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Traditional manual tightening of threaded parts is inefficient and prone to problems such as missing tightening, insufficient tightening, or torque not meeting requirements, resulting in a failure to guarantee production quality.
Design a tightening and marking device, including a tray, a conveying component, a transfer mechanism, a tightening mechanism, and a marking mechanism. The conveying component enables automated feeding, processing, and unloading through cyclical movement. The tightening gun and controller automatically adjust the torque using multi-directional movement, and the marking mechanism performs QR code engraving.
It automates the tightening and marking process, improves production efficiency, avoids errors and omissions, and ensures processing quality and workpiece lifespan. It has the advantages of high efficiency and high reliability.
Smart Images

Figure CN223519079U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automation equipment, in particular to a tightening and marking device. BACKGROUND
[0002] In the production process, products need to be connected and fixed by threaded components, and precise equipment usually needs to tighten the threaded components to a fixed torque. Once the torque of the tightened threaded components does not meet the requirements, it is easy to cause equipment abnormalities, and in severe cases, it may cause safety accidents.
[0003] Traditional threaded components are generally manually tightened by using a handheld tightening gun to tighten the threaded components. During the tightening operation, different tools need to be switched according to different threaded components, and the torque requirements of different tightening positions on the workpiece to be processed are also different. Before operation, the torque of the tightening gun needs to be adjusted according to the current torque requirements, and then the workpiece to be processed needs to be transferred to a place for marking a two-dimensional code to mark the product. This method not only has low efficiency and long working time, but also causes personnel fatigue, which may result in missed tightening, non-tightening, non-compliance of torque requirements, etc., so that the quality of the product cannot be guaranteed, and the efficiency is low and the production quality cannot be guaranteed. CONTENT OF THE INVENTION
[0004] Therefore, it is necessary to provide a tightening and marking device to solve the problems of low efficiency and unguaranteed production quality caused by manual locking of threaded components and marking.
[0005] A tightening and marking device comprises:
[0006] a tray for loading workpieces to be processed;
[0007] a first conveying assembly and a second conveying assembly, the tray is arranged on the first conveying assembly and the second conveying assembly, the first conveying assembly is provided with a feeding position and a processing position, and the feeding position is arranged upstream of the processing position;
[0008] two transfer mechanisms, a first input end of the first conveying assembly and a second output end of the second conveying assembly are connected with one of the transfer mechanisms, a first output end of the first conveying assembly and a second input end of the second conveying assembly are connected with the other transfer mechanism, and the first conveying assembly, the second conveying assembly and the two transfer mechanisms form a conveying loop, and the transfer mechanism is used to transfer the tray between the first conveying assembly and the second conveying assembly;
[0009] and a tightening mechanism and a marking mechanism, the tightening mechanism and the marking mechanism are arranged on the processing position of the first conveying assembly.
[0010] In one of the embodiments, the tightening marking device further comprises a material taking rack, which is arranged at one side of the first conveying assembly, and comprises a plurality of placing boxes, a plurality of indicator lights and a plurality of pickup sensors. The material taking rack is provided with placing cavities, which are arranged at pickup ports at one side close to the first conveying assembly. The placing boxes are arranged in one-to-one correspondence with the placing cavities, and the pickup sensors and the indicator lights are arranged in one-to-one correspondence with the pickup ports.
[0011] In one of the embodiments, the bottom surface of the placing cavity is lower at the side close to the pickup port than at the side away from the pickup port, and the bottom of the placing cavity is provided with a roller. The placing box is movably placed on the roller.
[0012] In one of the embodiments, the transfer mechanism comprises a lifting guide rail, a lifting support, a lifting driving unit and a conveying assembly. The lifting guide rail is arranged along the Z-axis direction. The lifting support is movably arranged on the lifting guide rail. The lifting driving unit is arranged on the lifting guide rail, and the output end of the lifting driving unit is connected with the lifting support. The conveying assembly is used to receive the tray conveyed by the first conveying assembly and then transfer the tray to the second conveying assembly, or receive the tray conveyed by the second conveying assembly and then transfer the tray to the first conveying assembly.
[0013] In one of the embodiments, the conveying assembly comprises a conveying belt, a conveying driving unit and a roller. The conveying belt is arranged on the lifting support along the X-axis direction, and is used to receive or output the tray. The conveying driving unit is arranged on the lifting support, and drives the conveying belt through the roller.
[0014] In one of the embodiments, the conveying assembly further comprises a sensing sensor, which is arranged at one side of the conveying belt. The sensing sensor is used to detect whether the tray is located in the conveying assembly.
[0015] In one of the embodiments, the tightening mechanism comprises a first support, a Y guide rail, a second support, a third support, a first X guide rail, a first Z guide rail, a first X driving unit, a first Y driving unit, a first Z driving unit and a first tightening gun, the first support is arranged above the machining position, the Y guide rail is arranged on the first support, the second support is movably arranged on the Y guide rail, the first X guide rail is arranged on the second support, the third support is movably arranged on the first X guide rail, and the first Z guide rail is arranged on the third support; the first Y driving unit is arranged on the first support, and the power output end of the first Y driving unit is connected with the second support; the first X driving unit is arranged on the second support, and the power output end of the first X driving unit is connected with the third support; the first Z driving unit is arranged on the third support, the power output end of the first Z driving unit is connected with the first tightening gun, and the first tightening gun is movably arranged on the first Z guide rail.
[0016] In one of the embodiments, the tightening mechanism further comprises a fourth support, a fifth support, a second X guide rail, a second Z guide rail, a second X driving unit, a second Y driving unit, a second Z driving unit and a second tightening gun, the fourth support is movably arranged on the Y guide rail, the second X guide rail is arranged on the fourth support, the fifth support is movably arranged on the second X guide rail, and the second Z guide rail is arranged on the fifth support; the second Y driving unit is arranged on the first support, and the power output end of the second Y driving unit is connected with the fourth support; the second X driving unit is arranged on the fourth support, and the power output end of the second X driving unit is connected with the fifth support; the second Z driving unit is arranged on the fifth support, the power output end of the second Z driving unit is connected with the second tightening gun, and the second tightening gun is movably arranged on the second Z guide rail.
[0017] In one of the embodiments, the tightening and marking device further comprises a controller, and the first tightening gun and the second tightening gun are electrically connected with the controller.
[0018] In one of the embodiments, the marking mechanism is located downstream of the tightening mechanism, and the marking mechanism comprises a marker and a dust collector, the marker is arranged on one side of the first conveying assembly, the emitting direction of the marker is arranged towards the to-be-machined workpiece, and the dust collector is arranged towards the marking area of the to-be-machined workpiece.
[0019] The tightening and marking device has the advantages that the first conveying assembly and the second conveying assembly are provided, the two ends of the first conveying assembly and the second conveying assembly are connected with the transfer mechanism, the tray on which the workpiece to be machined is placed can be moved in a circulating mode under the driving of the first conveying assembly, the second conveying assembly and the transfer mechanism, the workpiece to be machined is conveyed from the first input end of the first conveying assembly to the machining position after being fed on the feeding position, the tightening mechanism on the machining position is used to tighten the threaded part of the workpiece to be machined, then the marking mechanism is used to mark, thereby completing the machining, the workpiece after the machining is completed is unloaded, the tray is input from the first output end to the transfer mechanism, then the transfer mechanism outputs the tray to the second input end of the second conveying assembly, thereby making the tray flow back to the transfer mechanism on the other side through the second conveying assembly, then the tray is input to the first conveying assembly again by the transfer mechanism on the other side, the whole machining process can be automatically completed, and the workpiece can be fed and unloaded by cooperating with other automatic equipment such as a mechanical hand, thereby improving the work efficiency, avoiding the mistakes and omissions, and having the advantages of high efficiency and high reliability. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 A front view structural schematic diagram of the tightening and marking device.
[0021] Figure 2 A perspective view structural schematic diagram of the tightening and marking device.
[0022] Figure 3 A structural schematic diagram of a material taking frame of the tightening and marking device.
[0023] Figure 4 A structural schematic diagram of a transfer mechanism of the tightening and marking device.
[0024] Figure 5 A structural schematic diagram of a tightening mechanism of the tightening and marking device.
[0025] REFERENCE SIGNS
[0026] 10, tightening and marking device; 20, workpiece to be machined;
[0027] 100, tray;
[0028] 200, first conveying assembly; 200A, feeding position; 200B, machining position; 201, first input end; 202, first output end;
[0029] 300, second conveying assembly; 301, second input end; 302, second output end;
[0030] 400, transport mechanism; 410, lifting guide rail; 420, lifting support; 430, lifting driving unit; 440, conveying assembly; 441, conveying belt; 442, conveying driving unit; 443, roller; 444, induction sensor;
[0031] 500, tightening mechanism; 511, first support; 512, Y-direction guide rail; 521, second support; 522, third support; 523, first X-direction guide rail; 524, first Z-direction guide rail; 525, first X-direction driving unit; 526, first Y-direction driving unit; 527, first Z-direction driving unit; 528, first tightening gun; 531, fourth support; 532, fifth support; 533, second X-direction guide rail; 534, second Z-direction guide rail; 535, second X-direction driving unit; 536, second Y-direction driving unit; 537, second Z-direction driving unit; 538, second tightening gun;
[0032] 600, marking mechanism; 610, marker; 620, dust collector;
[0033] 700, material taking frame; 700A, picking port; 710, placing box; 711, roller; 720, indicator light; 730, picking sensor. DETAILED DESCRIPTION
[0034] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a number of ways other than those described herein without departing from the spirit of the present application. It is therefore intended that the present application not be limited to the embodiments disclosed herein for purposes of disclosure.
[0035] In the description of the present application, it should be understood that if these terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0036] In addition, the terms "first", "second", and the like, if any, are used herein for descriptive purposes only and should not be construed as indicating or implying relative importance or implicating the number of indicated technical characteristics. Thus, a feature with the "first" or "second" designation can explicitly or implicitly include at least one of the features. In the description of the present application, the term "plurality" means at least two, for example, two, three, etc., unless otherwise explicitly specified and limited.
[0037] In the present application, unless otherwise explicitly specified and limited, if the terms "mounting", "connecting", "connecting", "fixing" and the like appear, these terms should be interpreted broadly. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0038] In the present application, unless otherwise explicitly specified and limited, if the first feature is described as "on" or "under" the second feature, etc., it can mean that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be the first feature directly above or obliquely above the second feature, or it can only mean that the first feature is higher than the second feature in horizontal height. The first feature "below", "below" and "below" the second feature can be the first feature directly below or obliquely below the second feature, or it can only mean that the first feature is lower than the second feature in horizontal height.
[0039] It should be noted that if an element is referred to as "fixed to" or "disposed on" another element, it can be directly on another element or there can be a middle element. If an element is considered to be "connected" to another element, it can be directly connected to another element or there can be a middle element. If present, the terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used in the present application are for illustrative purposes only and do not represent the only implementation.
[0040] Referring to Figure 1 and Figure 2 , Figure 1 and Figure 2A structure schematic diagram of the tightening and marking device 10 in an embodiment of the present application is shown. The tightening and marking device 10 provided by the embodiment of the present application comprises a plurality of trays 100, a first conveying assembly 200, a second conveying assembly 300, two transfer mechanisms 400, a tightening mechanism 500 and a marking mechanism 600. The trays 100 are used to load workpieces 20 to be processed. The trays 100 are arranged on the first conveying assembly 200 and the second conveying assembly 300 and are moved under the driving of the first conveying assembly 200 and the second conveying assembly 300. Specifically, the first conveying assembly 200 and the second conveying assembly 300 are conveying chains. The first conveying assembly 200 is provided with a feeding position 200A and a processing position 200B, and the feeding position 200A is arranged upstream of the processing position 200B. The first conveying assembly 200 comprises a first input end 201 and a first output end 202, and the second conveying assembly 300 comprises a second input end 301 and a second output end 302. The first input end 201 of the first conveying assembly 200 and the second output end 302 of the second conveying assembly 300 are connected with one of the transfer mechanisms 400, and the first output end 202 of the first conveying assembly 200 and the second input end 301 of the second conveying assembly 300 are connected with the other transfer mechanism 400. The first conveying assembly 200, the second conveying assembly 300 and the two transfer mechanisms 400 form a conveying loop, and the transfer mechanisms 400 are used to transfer the trays 100 between the first conveying assembly 200 and the second conveying assembly 300. The tightening mechanism 500 and the marking mechanism 600 are arranged on the processing position 200B of the first conveying assembly 200. The tightening mechanism 500 is used to tighten threaded components on the workpieces to be processed, and the marking mechanism 600 is used to engrave a two-dimensional code on a marking area on the workpieces 20 to be processed.
[0041] The tightening and marking device 10 described in the embodiment of the present application connects the two ends and the two sides of the first conveying assembly 200 and the second conveying assembly 300 with the transfer mechanisms 400, so that the trays 100 on which the workpieces 20 to be processed are placed can be moved in a cycle under the driving of the first conveying assembly 200, the second conveying assembly 300 and the transfer mechanisms 400. After the workpieces 20 to be processed are transferred to the trays 100 at the feeding position 200A, the workpieces 20 to be processed are conveyed to the processing position 200B by the first conveying assembly 200. The tightening mechanism 500 on the processing position 200B tightens the threaded components of the workpieces 20 to be processed, and then the marking mechanism 600 marks an identification, thereby completing the processing. After the workpieces processed are discharged, the trays 100 enter the transfer mechanisms 400 from the first output end 202, and then the transfer mechanisms 400 output the trays 100 to the second input end 301 of the second conveying assembly 300, so that the trays 100 flow back to the other transfer mechanisms 400 through the second conveying assembly 300, and then the other transfer mechanisms 400 put the trays 100 into the first conveying assembly 200 again. The whole processing process can be completed automatically.
[0042] The screwing and marking device 10 provided by the embodiment of the present application forms a conveying loop through the first conveying assembly 200, the second conveying assembly 300 and the transfer mechanism 400, and the tray 100 can be driven to move in the conveying loop, so that the steps of feeding, processing and discharging can be completed. In addition, the screwing and marking device 10 can be used in cooperation with other automatic equipment such as a mechanical hand during feeding and discharging, so that the degree of automation is further improved, the work efficiency is improved, and the advantages of high efficiency and high processing quality are achieved.
[0043] In combination Figure 3 as shown, Figure 3 The structure of the material taking rack 700 of the screwing and marking device 10 in the embodiment of the present application is shown. In some embodiments, the screwing and marking device 10 further includes the material taking rack 700, which is arranged on one side of the first conveying assembly 200. The material taking rack 700 includes a plurality of placing boxes 710, a plurality of indicator lights 720 and a plurality of pickup sensors 730. The material taking rack 700 is provided with a plurality of placing cavities, and each placing cavity is provided with a pickup opening 700A on the side close to the first conveying assembly 200. The placing boxes 710 are arranged in one-to-one correspondence in the placing cavities, and the pickup sensors 730 and the indicator lights 720 are arranged in one-to-one correspondence in the pickup openings 700A. The pickup sensors 730 and the indicator lights 720 are electrically connected. The material taking rack 700 is arranged on one side of the first conveying assembly 200, specifically on one side of the feeding position 200A. Different placing boxes 710 on the material taking rack 700 can be used to place various mounting components of the workpiece 20 to be processed, and the mounting components can be threaded components. After the workpiece 20 to be processed is fed to the tray 100, the worker can take the mounting components from the placing boxes 710 through the pickup openings 700A and mount the mounting components on the workpiece 20 to be processed. The placing boxes 710 are also provided with the pickup sensors 730 and the indicator lights 720 in correspondence. When the worker takes the mounting components from the placing boxes 710, the pickup sensor 730 corresponding to the placing box 710 detects the pickup action, and the corresponding indicator light 720 is extinguished or turned on, so that whether the mounting components have been used can be quickly judged from the state of the indicator light 720, and the mounting components are convenient to use.
[0044] In an optional embodiment, as Figure 1 and Figure 3As shown, the bottom surface of the placement cavity is lower on the side close to the pickup port 700A than on the side away from the pickup port 700A, and the bottom of the placement cavity is provided with a roller 711, and the placement box 710 is movably placed on the roller 711. By setting the placement box 710 to be downwardly inclined on the side close to the pickup port 700A, and further providing the roller 711 on the pickup rack 700 on the bottom surface of the placement box 710, when the placement box 710 is placed on the roller 711, the placement box 710 and the mounting components in the placement box 710 automatically slide to the side close to the pickup port 700A under the action of gravity, thereby facilitating the worker to take the mounting components from the placement box 710, and improving the work efficiency.
[0045] Further, the pickup rack is further provided with a recovery cavity, the bottom surface of the recovery cavity is higher on the side close to the pickup port 700A than on the side away from the pickup port 700A, and the bottom of the recovery cavity is also provided with a roller 711, and the placement box 710 is movably placed on the roller 711. By setting the recovery cavity, when the mounting components in the placement cavity are used up, the placement box 710 can be placed in the recovery cavity, so that the placement box 710 is slid to the side opposite to the first conveying assembly 200, and the placement box 710 can be conveniently replenished with mounting components on the side opposite to the first conveying assembly 200, and after the replenishment is completed, the placement box 710 is re-placed in the placement cavity.
[0046] In an optional embodiment, as shown in Figure 2 The conveying direction of the first conveying assembly 200 and the conveying direction of the second conveying assembly 300 are arranged in opposite directions along the X axis, and the first conveying assembly 200 and the second conveying assembly 300 are arranged in parallel and spaced apart in the Z axis direction, and the two transfer mechanisms 400 are arranged at the two ends of the first conveying assembly 200 and the second conveying assembly 300. That is, the first conveying assembly 200 and the second conveying assembly 300 are arranged in an up-down spaced apart manner, and the transfer mechanism 400 lifts and transfers the tray 100 between the first conveying assembly 200 and the second conveying assembly 300, forming a conveying loop.
[0047] In an optional embodiment, as shown in Figure 4As shown, the transfer mechanism 400 includes a lifting rail 410, a lifting support 420, a lifting drive unit 430, and a conveying assembly 440. The lifting rail 410 is arranged along the Z-axis direction. The lifting support 420 is movably arranged on the lifting rail 410. The lifting drive unit 430 is arranged on the lifting rail 410. The output end of the lifting drive unit 430 is connected with the lifting support 420. The conveying assembly 440 is used to receive the tray 100 conveyed by the first conveying assembly 200 and then transfer the tray 100 to the second conveying assembly 300, or receive the tray 100 conveyed by the second conveying assembly 300 and then transfer the tray 100 to the first conveying assembly 200. The lifting rail 410 is arranged to make the lifting support 420 slide on the lifting rail 410. Specifically, the lifting drive unit 430 controls the lifting support 420 to lift or lower. The conveying assembly 440 is arranged on the lifting support 420, that is, the lifting support 420 drives the conveying assembly 440 to move to the height position corresponding to the first conveying assembly 200 and the second conveying assembly 300, so as to receive or output the tray 100 to the first conveying assembly 200 and the second conveying assembly 300, complete the transfer of the tray 100, and realize the automatic recycling of the tray 100.
[0048] In an exemplary embodiment, as shown in Figure 2 The conveying assembly 440 connected with the first output end 202 can also serve as a discharging position of the tray 100. When the workpiece 20 to be processed is processed, the tray 100 is transferred to the conveying assembly 440 through the first output end 202. The conveying assembly 440 can lift the tray 100, so as to facilitate the discharging equipment or the worker to discharge the workpiece. After the discharging is completed, the tray 100 is lowered to the second conveying assembly 300, which has the advantage of convenient use.
[0049] In an exemplary embodiment, as shown in Figure 4 The conveying assembly 440 includes a conveying belt 441, a conveying drive unit 442, and a roller 443. The conveying belt 441 is arranged on the lifting support 420 along the X-axis direction. The conveying belt 441 is used to receive or output the tray 100. The conveying drive unit 442 is arranged on the lifting support 420. The conveying drive unit 442 drives the conveying belt 441 through the roller 443. The conveying belt 441 can be connected with the first conveying assembly 200 or the second conveying assembly 300 under the driving of the lifting support 420, so as to transfer the tray 100 from the conveying assembly to the conveying belt 441 or from the conveying belt 441 to the conveying assembly, thereby realizing the switching of the tray 100 between the first conveying assembly 200 and the second conveying assembly 300, and realizing the automatic recycling of the tray 100 to the feeding position 200A after the tray 100 is used up, which has high automation degree.
[0050] In an exemplary embodiment, as shown in Figure 4As shown, the conveying assembly 440 also includes a sensing sensor 444, which is disposed on one side of the conveyor belt 441. The sensing sensor 444 is used to detect whether the tray 100 is located in the conveying assembly 440. By setting the sensing sensor 444, the lifting and lowering is only started when the tray 100 is correctly placed on the conveyor belt 441, thus avoiding the situation where the tray 100 falls off the conveyor belt 441 during the lifting and lowering process and improving the stability of the device.
[0051] In an optional embodiment, such as Figure 5 As shown, the tightening mechanism 500 includes a first bracket 511, a Y-axis guide rail 512, a second bracket 521, a third bracket 522, a first X-axis guide rail 523, a first Z-axis guide rail 524, a first X-axis drive unit 525, a first Y-axis drive unit 526, a first Z-axis drive unit 527, and a first tightening gun 528. The first bracket 511 is mounted above the processing station 200B. The Y-axis guide rail 512 is mounted on the first bracket 511. The second bracket 521 is movably mounted on the Y-axis guide rail 512. The first X-axis guide rail 523 is mounted on the second bracket 521. The third bracket 522 is movably mounted on the first bracket 511. An X-axis guide rail 523 and a first Z-axis guide rail 524 are mounted on a third bracket 522; a first Y-axis drive unit 526 is mounted on a first bracket 511, and the power output end of the first Y-axis drive unit 526 is connected to a second bracket 521; a first X-axis drive unit 525 is mounted on a second bracket 521, and the power output end of the first X-axis drive unit 525 is connected to a third bracket 522; a first Z-axis drive unit 527 is mounted on a third bracket 522; a first tightening gun 528 is movably mounted on a first Z-axis guide rail 524, and the power output end of the first Z-axis drive unit 527 is connected to the first tightening gun 528.
[0052] The first support 511 is arranged above the machining position 200B, the Y-direction guide rail 512 is arranged on the first support 511, the second support 521 is slidably arranged on the Y-direction guide rail 512, the first Y-direction driving unit 526 drives the second support 521 to move along the Y-axis direction, the first X-direction guide rail 523 is arranged on the second support 521 along the X-axis direction, the third support 522 is slidably arranged on the first X-direction guide rail 523, the first X-direction driving unit 525 drives the third support 522 to move along the X-axis direction, the first Z-direction guide rail 524 is arranged on the third support 522 along the up-down direction, the first tightening gun 528 is slidably arranged on the first Z-direction guide rail 524, and the first Z-direction driving unit 527 drives the first tightening gun 528 to move up and down. When the first Y-direction driving unit 526, the first X-direction driving unit 525 and the first Z-direction driving unit 527 cooperate to drive the first tightening gun 528, the first tightening gun 528 can be controlled to move in multiple directions, and the threaded parts at different positions of the workpiece 20 to be machined are tightened. The torque value of the threaded parts during tightening can be ensured not to be wrong, and the tightening is not missed, so as to ensure the machining quality, and the whole process is automatically completed, and the machining efficiency is ensured.
[0053] Further, as shown in Figure 5 The tightening mechanism 500 further includes a fourth support 531, a fifth support 532, a second X-direction guide rail 533, a second Z-direction guide rail 534, a second X-direction driving unit 535, a second Y-direction driving unit 536, a second Z-direction driving unit 537 and a second tightening gun 538. The fourth support 531 is movably arranged on the Y-direction guide rail 512, the second X-direction guide rail 533 is arranged on the fourth support 531, the fifth support 532 is movably arranged on the second X-direction guide rail 533, and the second Z-direction guide rail 534 is arranged on the fifth support 532. The second Y-direction driving unit 536 is arranged on the first support 511, and the power output end of the second Y-direction driving unit 536 is connected with the fourth support 531. The second X-direction driving unit 535 is arranged on the fourth support 531, and the power output end of the second X-direction driving unit 535 is connected with the fifth support 532. The second Z-direction driving unit 537 is arranged on the fifth support 532, the second tightening gun 538 is movably arranged on the second Z-direction guide rail 534, and the power output end of the second Z-direction driving unit 537 is connected with the second tightening gun 538.
[0054] The embodiment continues to set the fourth support 531 sliding along the Y axis on the Y guide rail 512, sets the second X guide rail 533 along the X axis direction on the fourth support 531, sets the fifth support 532 sliding along the X axis on the second X guide rail 533, sets the second Z guide rail 534 along the Z axis direction on the fifth support 532, sets the second tightening gun 538 sliding along the Z axis direction on the second Z guide rail 534, and controls the second tightening gun 538 to drive to move in multiple directions through the second X direction driving unit 535, the second Y direction driving unit 536 and the second Z direction driving unit 537, so that the second tightening gun 538 can process the workpiece 20 to be processed, and the work efficiency is improved.
[0055] Further, the tightening and marking device further comprises a controller, and the first tightening gun 528 and the second tightening gun 538 are electrically connected with the controller. In the tightening process of the threaded part, a large torque is required, and in order to improve the efficiency, the tightening torque of the tightening gun is generally set by manual operation, and then the tightening gun is directly tightened to the position in one step. This may cause stress at the tightened connection, affect the service life of the workpiece, and make the quality of the product cannot be guaranteed. In the embodiment, the controller is electrically connected with the first tightening gun 528 and the second tightening gun 538, and can automatically control the first tightening gun 528 and the second tightening gun 538 to use a smaller torque to tighten the threaded part once, and then automatically set a larger required torque to tighten the threaded part to the required torque, so that the threaded part meets the tightening data, and stress concentration is avoided, thereby improving the service life of the workpiece and the tightening quality, and manual adjustment is not required, the processing efficiency is not affected, and the advantages of high automation and improved production quality are achieved.
[0056] In an optional embodiment, as shown in Figure 2 The marking mechanism 600 is located downstream of the tightening mechanism 500, and the marking mechanism 600 comprises a marker 610 and a dust collector 620. The marker 610 is arranged on one side of the first conveying assembly 200, and the emission direction of the marker 610 is arranged towards the workpiece 20 to be processed. The dust collector 620 is arranged towards the marking area of the workpiece 20 to be processed. Specifically, the marker 610 is a laser emitter, and the marker 610 is arranged to laser engrave the workpiece after tightening, and a two-dimensional code is engraved on the marking area of the workpiece 20 to be processed, so as to complete the marking step of the workpiece. The dust collector 620 is arranged in the laser engraved area, and the dust collector 620 is used to suck away the debris generated in the marking process, so as to prevent the debris from entering the workpiece and affecting the quality of the workpiece.
[0057] The tightening and marking device described in the embodiment has the following beneficial effects:
[0058] 1、Through setting the first conveying assembly 200, the second conveying assembly 300 and the transfer mechanism 400, a conveying loop is formed, the tray 100 can be driven to move in the conveying loop circularly, thereby completing the steps of feeding, processing and discharging, and other automatic equipment such as a mechanical hand can be used in feeding and discharging, the automation degree is further improved, the work efficiency is improved, mistakes and omissions are avoided, and the method has the advantages of high efficiency and high processing quality.
[0059] 2、Through setting the first tightening gun 528 and the second tightening gun 538, the first tightening gun 528 with a smaller torque is used to tighten the threaded part first, then the second tightening gun 538 with a larger torque is used to tighten, the threaded part meets the tightening data, stress concentration is avoided, and the service life and the tightening quality of the workpiece are improved.
[0060] The technical features of the above-described embodiments can be combined arbitrarily, and to make the description simple, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.
[0061] The above-described embodiments only express several implementation manners of the present application, the description is more specific and detailed, but it should not be understood as the limitation of the patent application scope. It should be pointed out that, for ordinary skilled in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the patent protection scope of the present application should be subject to the appended claims.
Claims
1. A tightening marking device, characterized in that, The device comprises: a tray (100) for loading workpieces (20) to be processed; a first conveying assembly (200) and a second conveying assembly (300), the tray (100) being arranged on the first conveying assembly (200) and the second conveying assembly (300), the first conveying assembly (200) being provided with a feeding position (200A) and a processing position (200B), the feeding position (200A) being arranged upstream of the processing position (200B); two transfer mechanisms (400), a first input end (201) of the first conveying assembly (200) and a second output end (302) of the second conveying assembly (300) being connected to one of the transfer mechanisms (400), a first output end (202) of the first conveying assembly (200) and a second input end (301) of the second conveying assembly (300) being connected to the other of the transfer mechanisms (400), the first conveying assembly (200), the second conveying assembly (300) and the two transfer mechanisms (400) forming a conveying loop, the transfer mechanisms (400) being used for transferring the tray (100) between the first conveying assembly (200) and the second conveying assembly (300); and a tightening mechanism (500) and a marking mechanism (600), the tightening mechanism (500) and the marking mechanism (600) being arranged on the processing position (200B) of the first conveying assembly (200).
2. The tightening and marking device according to claim 1, characterized in that: the tightening and marking device (10) further comprises a material taking frame (700), the material taking frame (700) being arranged on one side of the first conveying assembly (200), the material taking frame (700) comprising a plurality of placing boxes (710), a plurality of indicator lights (720) and a plurality of pickup sensors (730), the material taking frame (700) being provided with a plurality of placing cavities, the placing cavities being provided with pickup openings (700A) on the side close to the first conveying assembly (200), the placing boxes (710) being arranged in one-to-one correspondence in the placing cavities, the pickup sensors (730) and the indicator lights (720) being arranged in one-to-one correspondence in the pickup openings (700A).
3. The tightening and marking device according to claim 2, characterized in that: the bottom surface of the placing cavity is lower on the side close to the pickup opening (700A) than on the side away from the pickup opening (700A), and the bottom of the placing cavity is provided with a roller (711), the placing box (710) being movably placed on the roller (711).
4. The tightening and marking device according to claim 1, characterized in that: The transfer mechanism (400) comprises a lifting guide rail (410), a lifting support (420), a lifting drive unit (430) and a conveying assembly (440), the lifting guide rail (410) is arranged along the Z-axis direction, the lifting support (420) is movably arranged on the lifting guide rail (410), the lifting drive unit (430) is arranged on the lifting guide rail (410), the output end of the lifting drive unit (430) is connected with the lifting support (420), and the conveying assembly (440) is used for receiving the tray (100) conveyed by the first conveying assembly (200) and then transferring the tray (100) to the second conveying assembly (300), or receiving the tray (100) conveyed by the second conveying assembly (300) and then transferring the tray (100) to the first conveying assembly (200).
5. The tightening and marking device according to claim 4, characterized in that: The conveying assembly (440) comprises a conveying belt (441), a conveying drive unit (442) and a roller (443), the conveying belt (441) is arranged on the lifting support (420) along the X-axis direction, the conveying belt (441) is used for receiving or outputting the tray (100), the conveying drive unit (442) is arranged on the lifting support (420), and the conveying drive unit (442) drives the conveying belt (441) through the roller (443).
6. The tightening and marking device according to claim 5, characterized in that: The conveying assembly (440) further comprises an induction sensor (444), the induction sensor (444) is arranged on one side of the conveying belt (441), and the induction sensor (444) is used for detecting whether the tray (100) is located on the conveying assembly (440).
7. The tightening and marking device according to claim 1, characterized in that: The tightening mechanism (500) comprises a first support (511), a Y-direction guide rail (512), a second support (521), a third support (522), a first X-direction guide rail (523), a first Z-direction guide rail (524), a first X-direction driving unit (525), a first Y-direction driving unit (526), a first Z-direction driving unit (527) and a first tightening gun (528), the first support (511) is arranged above the machining position (200B), the Y-direction guide rail (512) is arranged on the first support (511), the second support (521) is movably arranged on the Y-direction guide rail (512), the first X-direction guide rail (523) is arranged on the second support (521), the third support (522) is movably arranged on the first X-direction guide rail (523), and the first Z-direction guide rail (524) is arranged on the third support (522); the first Y-direction driving unit (526) is arranged on the first support (511), and a power output end of the first Y-direction driving unit (526) is connected with the second support (521); the first X-direction driving unit (525) is arranged on the second support (521), and a power output end of the first X-direction driving unit (525) is connected with the third support (522); the first Z-direction driving unit (527) is arranged on the third support (522), a power output end of the first Z-direction driving unit (527) is connected with the first tightening gun (528), and the first tightening gun (528) is movably arranged on the first Z-direction guide rail (524).
8. The tightening marking device according to claim 7, characterized in that: The tightening mechanism (500) further comprises a fourth support (531), a fifth support (532), a second X-direction guide rail (533), a second Z-direction guide rail (534), a second X-direction driving unit (535), a second Y-direction driving unit (536), a second Z-direction driving unit (537) and a second tightening gun (538), the fourth support (531) is movably arranged on the Y-direction guide rail (512), the second X-direction guide rail (533) is arranged on the fourth support (531), the fifth support (532) is movably arranged on the second X-direction guide rail (533), and the second Z-direction guide rail (534) is arranged on the fifth support (532); the second Y-direction driving unit (536) is arranged on the first support (511), and a power output end of the second Y-direction driving unit (536) is connected with the fourth support (531); the second X-direction driving unit (535) is arranged on the fourth support (531), and a power output end of the second X-direction driving unit (535) is connected with the fifth support (532); the second Z-direction driving unit (537) is arranged on the fifth support (532), and a power output end of the second Z-direction driving unit (537) is connected with the second tightening gun (538), and the second tightening gun (538) is movably arranged on the second Z-direction guide rail (534).
9. The tightening and marking device according to claim 8, characterized in that: The tightening and marking device further comprises a controller, and the first tightening gun (528) and the second tightening gun (538) are both electrically connected with the controller.
10. The tightening and marking device according to claim 1, characterized in that: The marking mechanism (600) is located downstream of the tightening mechanism (500), and the marking mechanism (600) comprises a marker (610) and a dust collector (620), the marker (610) is arranged on one side of the first conveying assembly (200), an emitting direction of the marker (610) is arranged towards the to-be-processed workpiece (20), and the dust collector (620) is arranged towards a marking area of the to-be-processed workpiece (20).