Ultrasonic water gap removing machine and injection molding and water gap removing integrated equipment

Abstract

The utility model discloses an ultrasonic water gap removing machine and injection molding and water gap removing integrated equipment. The ultrasonic water gap removing machine comprises a machine body, an ultrasonic vibration head, a jig and a controller, the machine body is provided with a water gap carrying and cutting operation cavity with an opening in the upper end and a product blanking groove communicated with the bottom of the water gap carrying and cutting operation cavity; the ultrasonic vibration head is arranged on the machine body and upwards exposed in the water gap carrying and cutting operation cavity, and the controller is connected to the ultrasonic vibration head; the jig is cylindrical, the lower end of the jig is installed on the ultrasonic vibration head, the top of the jig is downwards concavely provided with a center positioning groove and a radial positioning groove, the center positioning groove is located in the middle of the top of the jig, and the radial positioning groove penetrates through the center positioning groove in the radial direction of the top of the jig till the two opposite sides of the periphery of the top of the jig. The concave depth of the central positioning groove is greater than that of the radial positioning groove; the injection molding and water gap removing integrated equipment comprises an injection molding machine, an automatic transfer machine, an ultrasonic water gap removing machine and a pulverizer. The device is simple in structure, good in universality and high in water gap removing efficiency.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field technology of ultrasonic water gap, especially to an ultrasonic water gap removing machine and injection molding and water gap integrated equipment. BACKGROUND

[0002] When injection molding small particle products, usually one mold has multiple cavities, a vertical gate is arranged at the center, and a longitudinal and horizontal branch runner is connected to the inner end of the vertical gate. A plurality of small particle products are arranged on the longitudinal and horizontal branch runner. For this kind of injection molding semi-finished product, the small particle products were previously detached by manual operation, which was low in operation efficiency and high in labor cost. Moreover, the periphery of the detached small particle products had a small amount of burrs, which needed to be removed manually, and the operation was troublesome.

[0003] For this kind of injection molding, some in the industry use ultrasonic water gap equipment to effectively improve production efficiency and solve the above-mentioned problems existing in manual operation. For example, CN220841278U discloses an ultrasonic water gap jig suitable for plastic bead injection molding plate, which is fixedly installed on the ultrasonic water gap equipment and used for installing and positioning the injection molding plate. The ultrasonic water gap jig includes a base and a plate positioning seat fixed relative to the base. The plate positioning seat is provided with a positioning groove and a material falling port. The upper side of the base is provided with two side plates spaced from each other. The front and rear ends of the plate positioning seat are horizontally fixed between the two side plates. The left and right sides of the plate positioning seat are provided with a left guard plate and a right guard plate which are horizontally slidably arranged relative to the base. The base is further provided with a sliding driver for driving the two guard plates to reciprocate. The area of the base below the plate positioning seat is further provided with a first material falling collection port and a second material falling collection port. A turnover piece is further arranged between the plate positioning seat and the two material falling collection ports. The turnover piece can guide the falling material from the material falling port to flow to the first material falling collection port or the second material falling collection port by turning its own angle. The base is provided with a turnover driver for driving the turnover piece to turn. The plate positioning seat is provided with an air channel, and the positioning groove is provided with an air port communicating with the air channel. In the initial state, the turnover piece is in a posture opening to the first material falling collection port, the left guard plate and the right guard plate are in a mutually separated state, and the plate positioning seat is completely exposed. The injection molding plate is placed in the positioning groove, and then the sliding driver pushes the left guard plate and the right guard plate to be mutually clamped. The ultrasonic pressing block is pressed down and vibrated. The two side plates, the left guard plate and the right guard plate are wrapped around the four sides of the injection molding plate to form a splash-proof enclosure. Then the plastic bead material will flow to the first material falling collection port under the guidance of the turnover piece. After the plastic bead removal is completed, the turnover driver drives the turnover piece to turn. After the waste is crushed, the ultrasonic pressing block rises by a distance but is not completely out of the surrounding range of the left guard plate and the right guard plate. Then air is supplied into the air channel. The air flow blown out by the air port can blow the waste fragments away from the positioning groove and along the turnover piece to the second material falling collection port.

[0004] However, the tool structure is complex, and the structure and shape of the positioning seat need to match the plastic bead injection molded plate, that is, a different plastic bead injection molded plate needs to replace the positioning seat or even the entire tool, resulting in poor universality, and the crushing of waste materials is integrated in the tool, limiting the improvement of overall efficiency.

[0005] Therefore, there is a need to study a new technical solution to solve the above problems. Practical new type content

[0006] Therefore, the utility model provides an ultrasonic nozzle removing machine and injection molding and nozzle removing integrated equipment, which has simple structure, good universality and high nozzle removing efficiency.

[0007] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0008] An ultrasonic nozzle removing machine comprises a machine body, an ultrasonic horn, a tool and a controller, wherein the machine body has a nozzle loading and cutting operation cavity with an open upper end and a product discharge chute connected to the bottom of the nozzle loading and cutting operation cavity;

[0009] The ultrasonic horn is arranged on the machine body and exposed upward in the nozzle loading and cutting operation cavity, and the controller is connected to the ultrasonic horn; the tool is in a cylindrical shape, the lower end of which is mounted on the ultrasonic horn, and the top of the tool is concave downward to form a central positioning groove and a radial positioning groove, the central positioning groove is located in the middle of the top of the tool, the radial positioning groove penetrates through the central positioning groove along the radial direction of the top of the tool until the two opposite sides of the periphery of the top of the tool, and the concave depth of the central positioning groove is greater than that of the radial positioning groove.

[0010] As a preferred scheme, the tool is in a columnar shape, which comprises a lower segment column and an upper segment column, both of which are cylindrical and arranged on the same central axis, and the central positioning groove and the radial positioning groove are arranged on the top of the upper segment column.

[0011] As a preferred scheme, the lower segment column is nested on the upper end of the ultrasonic horn.

[0012] An injection molding and nozzle removing integrated equipment comprises an injection molding machine, an automatic transfer machine, an ultrasonic nozzle removing machine and a crusher.

[0013] The injection molding machine comprises a fixed mold and a movable mold arranged in front of the fixed mold, the movable mold can be arranged to open and close forward and backward relative to the fixed mold to form a material taking space upwardly open between the movable mold and the fixed mold.

[0014] The ultrasonic nozzle removing machine is located on the left side of the injection molding machine; the ultrasonic nozzle removing machine is the front ultrasonic nozzle removing machine described above;

[0015] The pulverizer is located directly behind the ultrasonic nozzle removing machine; the pulverizer has a nozzle material drop chute that is open upwardly;

[0016] The automatic transfer machine is connected between the material taking space, the jig, and the nozzle material drop chute.

[0017] As a preferred solution, the automatic transfer machine includes a mechanical hand, left and right driving devices, front and back driving devices, up and down lifting driving devices, and rotating driving devices; the mechanical hand has automatically opening and closing clamping jaws, the rotating driving devices are connected to the mechanical hand to drive the mechanical hand to rotate up and down around the left and right axes; the up and down lifting driving devices are connected to the rotating driving devices to drive the rotating driving devices and the mechanical hand to lift up and down together; the front and back driving devices are connected to the up and down lifting driving devices to drive the up and down lifting driving devices, the rotating driving devices, and the mechanical hand to translate forward and backward together; the left and right driving devices are connected to the front and back driving devices to drive the front and back driving devices, the up and down lifting driving devices, the rotating driving devices, and the mechanical hand to translate left and right together.

[0018] As a preferred solution, the nozzle material drop chute extends obliquely upwardly forward to above the top of the ultrasonic nozzle removing machine, so that the automatic transfer machine translates backward by a distance to drop the nozzle into the nozzle material drop chute.

[0019] The utility model discloses an injection molding product automatic transfer machine, which comprises an injection molding machine, an ultrasonic nozzle removing machine, a material taking space, a jig, a pulverizer, and an automatic transfer machine.

[0020] And, the breaking of the water gap is not dependent on a jig, but the water gap is moved into a crusher for crushing, effectively improving the overall efficiency of the water gap removal. At the same time, the automatic transfer machine, the ultrasonic water gap removal machine and the crusher are attached to the injection molding machine, and the automatic transfer machine is connected between the injection molding machine, the ultrasonic water gap removal machine and the crusher, which saves the turnover and storage of the plate-like injection molded product after the mold is removed, and further improves the production efficiency.

[0021] In order to more clearly set forth the structural features and functions of the present application, the present application will be described in detail below in conjunction with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a perspective view of the ultrasonic water gap removal machine of the embodiment of the present application;

[0023] Figure 2 is a top view of the injection molding and water gap removal integrated equipment of the embodiment of the present application;

[0024] Figure 3 is an exploded view of the water gap injection molded part and the jig of the embodiment of the present application;

[0025] Figure 4 is a state diagram of the mechanical hand clamping the water gap injection molded part placed on the jig of the embodiment of the present application;

[0026] Figure 5 is a top view of the water gap injection molded part and the jig of the embodiment of the present application;

[0027] Figure 6 is a perspective view of the water gap injection molded part of the embodiment of the present application;

[0028] Figure 7 is a top view of the water gap of the embodiment of the present application;

[0029] Figure 8 is a perspective view of a single small particle product of the embodiment of the present application.

[0030] Body 1, fixture 2, lower section cylinder 21, upper section cylinder 22, controller 3, water gap loading and cutting operation cavity 4, product material falling groove 5, center positioning groove 6, radial positioning groove 7, product collection box 8, center vertical gate section A1, first longitudinal branch runner section A2, first transverse branch runner section A3, second longitudinal branch runner section A4, second transverse branch runner section A5, small particle product A6, injection molding machine 100, automatic transfer machine 200, ultrasonic water gap removal machine 300, crusher 400, fixed mold 101, movable mold 102, material taking space 103, water gap material falling groove 401, mechanical arm 201, left-right driving device 202, front-rear driving device 203, up-down lifting driving device 204, rotary driving device 205. DETAILED DESCRIPTION

[0031] Please refer to Figures 1 to 8 The specific structure of the embodiment of the present application is shown.

[0032] In the description of the present application, it should be pointed out that the terms "upper", "lower", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.

[0033] An ultrasonic water gap removal machine, comprising a body 1, an ultrasonic vibration head (not shown in the figure), a fixture 2 and a controller 3; wherein the body 1 has an open-top water gap loading and cutting operation cavity 4 and a product material falling groove 5 communicating with the bottom of the water gap loading and cutting operation cavity 4; generally, the bottom surface of the water gap loading and cutting operation cavity 4 is inclined, i.e. gradually lower towards the side of the product material falling groove 5, the ultrasonic vibration head also conducts vibration to the bottom surface of the water gap loading and cutting operation cavity 4, so that the product falls more smoothly into the product material falling groove 5.

[0034] The ultrasonic vibration head is arranged on the machine body 1 and exposed upward in the water gate cutting work cavity 4, and the controller 3 is connected to the ultrasonic vibration head; the jig 2 is columnar and includes a lower column body 21 and an upper column body 22, both of which are cylindrical and arranged on the same central axis, and the central positioning groove 6 and the radial positioning groove 7 are arranged on the top of the upper column body 22. The lower column body 21 is nested on the upper end of the ultrasonic vibration head. A mounting recess can be arranged on the ultrasonic vibration head, and the lower end of the jig 2 can be inserted, or a nesting groove can be arranged on the lower end of the jig 2, and the jig 2 is nested on the ultrasonic vibration head, and the top of the jig 2 is concave downward and provided with the central positioning groove 6 and the radial positioning groove 7, the central positioning groove 6 is located in the middle of the top of the jig 2, the radial positioning groove 7 penetrates the central positioning groove 6 along the top of the jig 2 radially to both pairs of sides of the top of the jig 2, and the concave depth of the central positioning groove 6 is greater than that of the radial positioning groove 7. In this way, the vertical gate is arranged at the center, and the longitudinal and transverse branch flow channels are connected to the inner end of the vertical gate, and a plurality of small particle products are arranged on the injection molding semi-finished product of the longitudinal and transverse branch flow channels, the gate protrusion at the inner end of the vertical gate is vertically positioned in the central positioning groove 6, at the same time, the strip-shaped gate of the longitudinal branch flow channel in the longitudinal and transverse branch flow channels is horizontally positioned in the radial positioning groove 7, so that the ultrasonic vibration source generates ultrasonic vibration, which is uniformly conducted to the gate through the jig 2, so that the plurality of small particle products vibrate at high frequency and then fall from the gate into the water gate cutting work cavity 4, and then fall into the product collection box or the product collection box along the product falling groove 5.

[0035] As shown in Figure 5 and Figure 8 , a central vertical gate section A1 is arranged, a first longitudinal branch flow channel section A2 is connected to the inner end of the vertical gate section A1, a first transverse branch flow channel section A3 is connected to both ends of the first longitudinal branch flow channel section A2, a second longitudinal branch flow channel section A4 is connected to the left and right ends of the first transverse branch flow channel section A3, a plurality of second transverse branch flow channel sections A5 are uniformly arranged on the second longitudinal branch flow channel section A4, and a small particle product A6 is connected to the left and right ends of the second transverse branch flow channel section A5. The small particle product A6 can be a key accessory or a plastic bead. Ultrasonic vibration is conducted through the central vertical gate section A1, the first longitudinal branch flow channel section A2, the first transverse branch flow channel section A3, the second longitudinal branch flow channel section A4, and the second transverse branch flow channel section A5, so that the small particle product A6 at the end falls from the gate.

[0036] The utility model provides an integrative equipment of injection molding and sprue removing, which comprises an injection molding machine 100, an automatic transfer machine 200, an ultrasonic sprue removing machine 300 and a pulverizer 400.

[0037] The injection molding machine 100 comprises a fixed mold 101 and a movable mold 102 arranged in front of the fixed mold 101, wherein the movable mold 102 can be opened and closed relative to the fixed mold 101 to form a material taking space 103 with an upward opening between the movable mold 102 and the fixed mold 101. The injection molding machine is a mature technology and will not be described again here.

[0038] The ultrasonic sprue removing machine 300 is located on the left side of the injection molding machine 100; the ultrasonic sprue removing machine 300 is the ultrasonic sprue removing machine 300 described above.

[0039] The pulverizer 400 is located opposite to the rear of the ultrasonic sprue removing machine 300; the pulverizer 400 has a sprue falling chute 401 with an upward opening; preferably, the sprue falling chute 401 extends obliquely upward to above the top of the ultrasonic sprue removing machine 300, so that the automatic transfer machine 200 can translate backward by a small distance to drop the sprue into the sprue falling chute 401. The pulverizer 400 is a mature technology and will not be described again here.

[0040] The automatic transfer machine 200 is connected between the material taking space 103, the jig 2 and the sprue falling chute 401. The automatic transfer machine 200 takes out the injection molded semi-finished product from the material taking space 103 and then places it on the jig 2. The ultrasonic sprue removing machine 300 vibrates a plurality of small particle products A6 into the sprue cutting cavity 4 and then falls into the product collection box 8 or product collection box along the product falling chute 5. Then the automatic transfer machine 200 moves the remaining sprue (the product has been vibrated) to the sprue falling chute 401. After being released, the sprue enters the sprue falling chute 401 and is pulverized by the pulverizer 400.

[0041] In this embodiment, the automatic transfer machine 200 comprises a mechanical arm 201, left-right driving device 202, front-rear driving device 203, up-down lifting driving device 204 and rotating driving device 205; the mechanical arm 201 has automatically opening and closing clamping jaws, the rotating driving device 205 is connected to the mechanical arm 201 to drive the mechanical arm 201 to rotate up and down around the left-right axis; the up-down lifting driving device 204 is connected to the rotating driving device 205 to drive the rotating driving device 205 and the mechanical arm 201 to lift up and down together; the front-rear driving device 203 is connected to the up-down lifting driving device to drive the up-down lifting driving device 204, the rotating driving device 205 and the mechanical arm 201 to translate forward and backward together; the left-right driving device 202 is connected to the front-rear driving device 203 to drive the front-rear driving device 203, the up-down lifting driving device 204, the rotating driving device 205 and the mechanical arm 201 to translate left and right together. The left-right driving device 202, the front-rear driving device 203, the up-down lifting driving device 204 and the rotating driving device 205 can use motors or air cylinders as driving.

[0042] Next, the working process of the automatic transfer machine 200 is introduced:

[0043] After the injection molding is completed, the movable mold is opened forward relative to the fixed mold to form an upwardly open material taking space; at this time, the automatic transfer machine 200 has been waiting above the mold; the mechanical arm 201 first translates backward by a small distance, then rotates forward around the left and right axes so that the mechanical arm 201 is in a downward clamping state (the clamping opening faces downward), then descends, clamps the injection molded part semi-finished product (the vertically extending gate is arranged in front of the rear end of the water gate clamped by the mechanical arm 201, and the small particle products are arranged in a vertical plate shape in front of the water gate) from the material taking space 103, then rises, then translates leftward to above the ultrasonic water gate removing machine 300, then translates forward by a small distance, then flips backward around the left and right axes, so that the vertically extending gate is arranged in a vertical manner, at this time, the small particle products and the water gate of the longitudinal and transverse branch flow channel are arranged in a horizontal manner, and then are placed on the jig 2, the lower end of the vertically extending gate is inserted into the central positioning groove 6, the longitudinal branch flow channel strip-shaped water gate is horizontally positioned in the radial positioning groove 7, at this time, the mechanical arm keeps the height unchanged, which is equivalent to that the mechanical arm clamping the vertically extending gate can provide a downward force, so that the lower end of the vertically extending gate and the longitudinal branch flow channel strip-shaped water gate keep in close contact with the jig 2, so that the ultrasonic vibration source is uniformly conducted to the water gate through the jig 2, so that the small particle products are vibrated and fall from the water gate into the water gate cutting work cavity 4 and then fall into the product collection box through the product falling groove 5, then rises by a small distance so that the water gate is separated from the jig 2, the mechanical arm 201 translates backward to above the water gate falling groove 401, the mechanical arm 201 drops the water gate (the product has been vibrated and fallen) to the water gate falling groove 401, and the water gate is crushed in the crusher 400; the mechanical arm 201 rises by a distance, translates rightward to above the injection molding machine 100, and waits for the next time of taking material.

[0044] The design emphasis of the utility model lies in that the lower end of the jig 2 in a cylindrical shape is installed on the ultrasonic vibration head, the central positioning groove 6 and the radial positioning groove 7 are concavely arranged downward at the top of the jig 2, the water gate convex part at the inner end of the vertically extending gate of the injection molded part semi-finished product is vertically positioned in the central positioning groove 6 to form positioning, and the strip-shaped water gate of the longitudinal branch flow channel in the longitudinal and transverse branch flow channel is horizontally positioned in the radial positioning groove 7, so that the ultrasonic vibration source generates ultrasonic vibration and uniformly conducts to the water gate through the jig 2, so that the small particle products are self-high-frequency vibrated and then vibrated and fall from the water gate into the water gate cutting work cavity 4, the jig 2 has simple structure and is suitable for various plate-like injection molded products with vertically extending gates, longitudinal and transverse branch flow channels and small particle products, and has good universality.

[0045] And, the breaking of the water gap is not dependent on a jig, but the water gap is moved into the pulverizer 400 for pulverization, effectively improving the overall efficiency of the water gap removal. At the same time, the automatic transfer machine 200, the ultrasonic water gap removal machine 300 and the pulverizer 400 are attached to the injection molding machine 100, and the automatic transfer machine 200 is connected between the injection molding machine 100, the ultrasonic water gap removal machine 300 and the pulverizer 400, which saves the turnover and storage of the plate-like injection molded products after demolding, and further improves the production efficiency.

[0046] The above is only a preferred embodiment of the present application, and does not limit the technical scope of the present application in any way. Therefore, any slight modification, equivalent change and modification of the above embodiment according to the technical essence of the present application still belongs to the scope of the technical scheme of the present application.

Claims

1. An ultrasonic nozzle removal machine characterized by: The machine body has a water nozzle cutting work cavity with an open upper end and a product discharge chute connected to the bottom of the water nozzle cutting work cavity; The ultrasonic vibration head is arranged on the machine body and exposed upward in the water nozzle cutting work cavity, and the controller is connected to the ultrasonic vibration head; the jig is in a cylindrical shape, the lower end of the jig is mounted on the ultrasonic vibration head, the top of the jig is concave downward and has a central positioning groove and radial positioning grooves, the central positioning groove is located in the middle of the top of the jig, the radial positioning grooves pass through the central positioning groove along the top of the jig radially to the two pairs of sides of the top of the jig, and the concave depth of the central positioning groove is greater than that of the radial positioning grooves.

2. The ultrasonic nozzle removal machine of claim 1, wherein: The jig is in a columnar shape and includes a lower segment column and an upper segment column, both of which are in a cylindrical shape and arranged on the same central axis, and the central positioning groove and the radial positioning grooves are arranged on the top of the upper segment column.

3. The ultrasonic nozzle removal machine of claim 2, wherein: The lower segment column is nested on the upper end of the ultrasonic vibration head.

4. An integrated apparatus for injection molding and gate removal, characterized by: The injection molding machine, the automatic transfer machine, the ultrasonic water nozzle removal machine, and the pulverizer are included. The injection molding machine includes a fixed mold and a movable mold arranged in front of the fixed mold, the movable mold can be opened and closed relative to the fixed mold to form a material taking space upwardly open between the movable mold and the fixed mold; The ultrasonic water nozzle removal machine is located on the left side of the injection molding machine; the ultrasonic water nozzle removal machine is the ultrasonic water nozzle removal machine according to any one of claims 1 to 3; The pulverizer is located directly behind the ultrasonic water nozzle removal machine; the pulverizer has a water nozzle discharge chute open upwardly; The automatic transfer machine is connected between the material taking space, the jig, and the water nozzle discharge chute.

5. The injection molding and gate removal integrated apparatus according to claim 4, characterized by: The automatic transfer machine includes a mechanical hand, left-right driving devices, front-rear driving devices, up-down lifting driving devices, and rotating driving devices; the mechanical hand has automatically opening and closing clamping jaws, the rotating driving devices are connected to the mechanical hand to drive the mechanical hand to rotate up and down around the left-right axis; the up-down lifting driving devices are connected to the rotating driving devices to drive the rotating driving devices and the mechanical hand to lift up and down together; the front-rear driving devices are connected to the up-down lifting driving devices to drive the up-down lifting driving devices, the rotating driving devices, and the mechanical hand to translate forward and backward together; the left-right driving devices are connected to the front-rear driving devices to drive the front-rear driving devices, the up-down lifting driving devices, the rotating driving devices, and the mechanical hand to translate left and right together.

6. The injection molding and gate removal integrated apparatus according to claim 4, characterized by: The water nozzle discharge chute extends obliquely upwardly forward to above the top of the ultrasonic water nozzle removal machine, so that the automatic transfer machine translates backward by a distance to drop the water nozzle into the water nozzle discharge chute.

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