Oscillating material arranging equipment
By designing a vibrating material handling device, and utilizing material level detection sensors and a vibrating conveyor belt to achieve continuous material processing, the problem of low material sorting efficiency for irregular bottled products is solved, and the efficiency and accuracy of automated processing are improved.
Patent Information
- Application Number
- CN202423015925.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In industries such as pharmaceuticals, food, and chemicals, the sorting and screening of materials for irregularly shaped bottled products is inefficient and prone to errors, requiring a great deal of manual intervention.
Design a vibrating material handling device, including a feeding mechanism, a vibrating disc, and a discharging mechanism. Utilize a material level detection sensor to monitor the material height in real time, and achieve continuous material processing and flow through vibration and a conveyor belt, reducing manual intervention.
It improves the efficiency and accuracy of material handling, reduces manual operation, lowers the error rate, and realizes automated material sorting and screening.
Smart Images

Figure CN223521668U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum -plastic blister machine packaging technical field, concretely relates to a shake and sort equipment. BACKGROUND
[0002] With the popular application of automation, in the pharmaceutical, food, chemical industry, the arrangement and the arrangement of irregular bottled product is a very important process, in the traditional material processing process, especially for irregular bottled product, need a large amount of manual material sorting and screening, this not only is inefficient, and is easy to make mistakes.
[0003] Therefore, provide a kind of shake and sort equipment, to replace artificial material, reduce labor cost, become the problem that the technical personnel in the field urgently to be solved. UTILITARY MODEL CONTENT
[0004] Therefore, the utility model embodiment provides a kind of shake and sort equipment to solve at least one technical problem in the prior art.
[0005] In order to achieve the above purpose, the utility model embodiment provides the following technical scheme:
[0006] The utility model provides a kind of shake and sort equipment, the shake and sort equipment includes at least two groups of parallelly arranged shake and sort device, the shake and sort device includes feeding mechanism, the shake and sort device is sequentially communicated with the discharge end of the feeding mechanism and is communicated with the discharge end of the shake and sort device in the material conveying direction by shake disc;Each shake disc is respectively equipped with material level detection sensor, and the material level detection sensor is fixed above the shake disc by mounting structure.
[0007] In the working process, first, the feeding mechanism is used to load material, and the material is transferred from the storage area to the processing area, the shake disc is a vibrating device, usually used for material screening and arrangement, material is vibrated in the shake disc to promote the uniform distribution of material, material level detection sensor is installed in each shake disc to monitor the material level in the shake disc in real time;In this way, the shake and sort equipment realizes the continuous processing and flow of material, reduces manual intervention, improves efficiency and accuracy.
[0008] In some embodiments, the feeding mechanism includes:
[0009] Hopper, the bottled medicine to be sorted is placed in the hopper;
[0010] a lifting conveying assembly, a feeding end of the lifting conveying assembly is located in the hopper, the lifting conveying assembly comprises a lifting conveying belt and a lifting conveying power component, the lifting conveying belt is driven by the lifting conveying power component to move in a direction away from the hopper so as to move the bottles to be sorted along with the lifting conveying belt;
[0011] a feeding conveying belt, the feeding end of the lifting conveying assembly is connected with the feeding conveying belt so that the bottles to be sorted on the lifting conveying belt fall on the belt surface of the feeding conveying belt; the feeding conveying belt is drivingly connected with a feeding power component, the feeding conveying belt is driven by the feeding power component to move in a direction close to the oscillation disc so as to move the bottles to be sorted along with the feeding conveying belt;
[0012] a baffle, the baffle is arranged on the belt surface of the feeding conveying belt and divides at least two independent feeding channels on the feeding conveying belt, a feeding end of each feeding channel is in communication with or cut off from the feeding end of the lifting conveying belt, and the other end of each feeding channel is in communication with the oscillation disc one by one.
[0013] In some embodiments, the mounting structure comprises:
[0014] a level detection support, the level detection support is mounted to the rack side of the feeding conveying belt;
[0015] an adjusting shaft, one end of the adjusting shaft is mounted to the level detection support, and the other end of the adjusting shaft is mounted with the level detection sensor.
[0016] In some embodiments, the mounting structure further comprises:
[0017] a clamping block, the clamping block is axially movably mounted to the adjusting shaft, and the level detection sensor is mounted to the clamping block.
[0018] In some embodiments, the oscillation sorting device further comprises:
[0019] a reversing mechanism, the reversing mechanism is arranged between the feeding end of the feeding channel and the feeding end of the lifting conveying belt, the reversing mechanism swings on the belt surface of the feeding conveying belt to make the feeding end of the feeding channel in communication with or cut off from the feeding end of the lifting conveying belt.
[0020] In some embodiments, the discharging mechanism comprises:
[0021] The downfeed conveying assembly comprises a support frame, a downfeed transmission assembly installed on the support frame, and a material receiving plate installed on the support frame and in transmission connection with the downfeed transmission assembly, the material receiving plate moves linearly relative to the length direction of the support frame under the drive of the downfeed transmission assembly, and the material receiving plate is provided with a receiving groove for accommodating the downfeed bottle bodies;
[0022] The downfeed blocking assembly comprises a base, a material receiving member installed on the base, a material pushing member rotatably installed on the base, a turning plate rotatably installed on the base, and a power member; the material receiving member is in communication with the material outlet end of the oscillation disc, the material pushing member rotates under the drive of a material pushing transmission member to push the downfeed bottle bodies at the material outlet end of the material receiving member to the turning plate, and the turning plate turns under the drive of a turning plate transmission member; the material pushing transmission member and the turning plate transmission member are in transmission connection with the power member.
[0023] In some embodiments, the material receiving plate is provided with a plurality of receiving grooves, and a plurality of material receiving plates are provided, and adjacent material receiving plates are detachably connected.
[0024] In some embodiments, the material pushing member comprises:
[0025] An installation arm, which is in transmission connection with the material pushing transmission member and swings by a preset angle in the vertical direction under the drive of the material pushing transmission member;
[0026] An air nozzle, which is installed at one end of the installation arm, is in communication with a high-pressure gas source through a pipeline, and opens to blow gas to the downfeed bottle bodies when the installation arm swings to a first limit position;
[0027] A needle stopper, which is installed at the other end of the installation arm, stops the material outlet end of the material receiving channel when the installation arm swings to a second base position.
[0028] In some embodiments, the downfeed blocking assembly further comprises:
[0029] An installation frame, which is fixed to the base, is a U-shaped frame, the open end of the U-shaped frame is arranged opposite to the material receiving channel, and the turning plate is rotatably arranged in the receiving space of the U-shaped frame.
[0030] In some embodiments, the downfeed mechanism further comprises:
[0031] A downfeed pipe, which is arranged one-to-one corresponding to the turning plate, has a material inlet end to receive the downfeed bottle bodies turned down by the turning plate, and has a material outlet end corresponding to the receiving groove on the material receiving plate. BRIEF DESCRIPTION OF DRAWINGS
[0032] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed in the following description of the embodiments or the prior art will be briefly introduced. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be obtained from the provided drawings without creative labor.
[0033] The structures, proportions, sizes, etc. shown in the specification are only used to cooperate with the content disclosed in the specification, to be understood and read by those skilled in the art, and are not used to limit the implementation conditions of the present application, so they do not have technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.
[0034] Figure 1 Structure schematic view of the shock material sorting equipment provided by the present application;
[0035] Figure 2 Structure schematic view of the feeding mechanism provided by the present application in a use state;
[0036] Figure 3 Structure schematic view of the feeding mechanism provided by the present application;
[0037] Figure 4 Structure schematic view of the feeding mechanism provided by the present application;
[0038] Figure 5 Structure schematic view of the feeding mechanism provided by the present application;
[0039] Figure 6 Local structure schematic view of the feeding mechanism provided by the present application;
[0040] Figure 7 Structure schematic view of the discharging mechanism provided by the present application in a use state;
[0041] Figure 8 Structure schematic view of the discharging mechanism provided by the present application;
[0042] Figure 9 Structure schematic view of the blocking and discharging assembly in the discharging mechanism provided by the present application;
[0043] Figure 10 Structure schematic view of the blocking and discharging assembly in the discharging mechanism provided by the present application;
[0044] Figure 11 Structure diagram three of the blocking and placing down material assembly in the down material mechanism provided by the utility model;
[0045] Figure 12 Structure diagram four of the blocking and placing down material assembly in the down material mechanism provided by the utility model;
[0046] Figure 13 Structure diagram one of the down material conveying assembly in the down material mechanism provided by the utility model;
[0047] Figure 14 Structure diagram two of the down material conveying assembly in the down material mechanism provided by the utility model.
[0048] In the drawings:
[0049] 100 - up material mechanism, 200 - oscillation disc, 300 - blocking and placing down material assembly, 400 - down material conveying assembly;
[0050] 101 - material bin, 102 - lifting conveying belt, 103 - feeding conveying belt, 104 - baffle;
[0051] 105 - longitudinal material blocking plate, 106 - discharge port, 107 - transverse material blocking plate, 108 - mounting seat;
[0052] 109 - telescopic cylinder, 110 - movable plate, 111 - material level detection sensor;
[0053] 301 - base;
[0054] 302 - material receiving part, 3021 - bottom plate, 3022 - side plate, 3023 - material receiving channel, 3024 - top plate;
[0055] 303 - material pushing part, 3031 - mounting arm, 3032 - air nozzle, 3033 - needle blocking part;
[0056] 304 - turning plate, 305 - mounting frame;
[0057] 3061 - telescopic cylinder, 3062 - rack, 3063 - adapter plate, 3064 - sector gear, 3065 - material pushing shaft, 3066 - gear, 3067 - turning plate shaft;
[0058] 401 - support frame, 402 - material receiving plate, 4021 - accommodating groove, 403 - down material plate. DETAILED DESCRIPTION
[0059] The following embodiments of the present application are described by specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the specification. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0060] In one specific embodiment, as shown in Figure 1 The oscillation material sorting device comprises at least two groups of oscillation material sorting devices arranged side by side, the oscillation material sorting devices sequentially comprise a feeding mechanism, an oscillation disc in communication with a discharge end of the feeding mechanism, and a discharging mechanism in communication with a discharge end of the oscillation disc along a material conveying direction, a reversing mechanism is arranged between the oscillation disc and the feeding mechanism, the reversing mechanism moves according to a reversing instruction to make the feeding mechanism communicate with or cut off each oscillation disc, each oscillation disc is respectively provided with a material level detection sensor, the material level detection sensor is signal-connected with a control device, the material level detection sensor is used to acquire a current material level of the oscillation disc, and the control device is used to generate the reversing instruction according to a size relationship between the current material level and a material level threshold value.
[0061] In the working process, the lifting conveyor belt is controlled by the material level detection, and the sensor considers that the material is full after detecting the material, the lifting conveyor belt stops running when the two vibration discs are full, and the lifting conveyor belt is automatically started when the material is insufficient. The reversing part is controlled by a cylinder, and the cylinder is intermittently reciprocated to ensure that the two vibration discs are supplied with material, the sensor considers that the material is full after detecting the material, and the reversing machine part only supplies the side that is not full, the reversing part stops running when the two vibration discs are full, and the reversing part is automatically started when the material is insufficient. The oscillation feeding part mainly comprises a vibration disc, a controller and a track, and the material is moved along the customized track on the vibration disc and is orderly arranged by using the high-frequency vibration of the vibration disc. The controller is used to adjust the frequency of the vibration to control the feeding speed. The blocking and discharging part is lifted by the cylinder to drive the gear and rack to reciprocate, the movement speed and frequency of the cylinder are matched with the lower conveyor belt. The medicine bottles sent by the oscillation feeding part are alternately blocked and discharged by the air nozzle and the blocking needle, the next medicine bottle is blocked by the air nozzle while the passed medicine bottle is blown to the upper end of the turnover plate, so that only one medicine bottle is discharged in one movement, and the medicine bottle falls into the spring tube through the gear and rack reciprocation after reaching the upper side of the turnover plate, and then falls into the conveyor belt.
[0062] The following embodiments of the present application are described by specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the specification. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. Figures 2-6 The present application provides a feeding mechanism.
[0063] The feeding mechanism 100 is used for the oscillation sorting device, the oscillation sorting device includes at least two oscillation discs 200, each oscillation disc 200 is arranged side by side, and two oscillation discs 200 are taken as an example for description in the embodiment. The feeding mechanism 100 includes a hopper 101, a lifting conveying assembly, a feeding conveying belt 103 and a baffle 104; wherein the medicine bottles to be sorted are placed in the hopper 101, it can be understood that the main function of the hopper 101 is to store the medicine bottles to be sorted, the hopper 101 needs to have sufficient capacity to accommodate a certain number of medicine bottles and can ensure that the medicine bottles smoothly enter the lifting conveying belt 102; the hopper 101 can be funnel-shaped to facilitate the flow of the medicine bottles, and a vibrating device can be arranged in the hopper 101 to help the medicine bottles smoothly flow into the lifting conveying belt 102.
[0064] The feeding end of the lifting conveying assembly is located in the hopper 101, the lifting conveying assembly includes a lifting conveying belt 102 and a lifting conveying power component, the lifting conveying belt 102 moves under the drive of the lifting conveying power component, so that the medicine bottles to be sorted move along the lifting conveying belt 102 away from the hopper 101; the lifting conveying belt 102 is arranged inclined to the horizontal plane, and the feeding end is lower than the discharging end, so as to lift the medicine bottles from the hopper 101 to a certain height, to prepare for subsequent feeding and oscillation arrangement; the lifting conveying belt 102 can be a continuous belt, and the lifting conveying power component provides power for the lifting conveying belt 102 to drive the lifting conveying belt 102 to move and realize the lifting of the medicine bottles; the lifting conveying power component can be a motor, which transmits power to the lifting conveying belt 102 through gears or belts, and the speed of the motor can be adjusted to control the lifting speed of the medicine bottles.
[0065] The discharging end of the lifting conveying assembly is connected with the feeding conveying belt 103, so that the medicine bottles to be sorted on the lifting conveying belt 102 fall onto the belt surface of the feeding conveying belt 103; the feeding conveying belt 103 is in driving connection with a feeding power component, and the feeding conveying belt 103 moves under the drive of the feeding power component, so that the medicine bottles to be sorted move along the feeding conveying belt 103 to the direction close to the oscillation disc 200. The feeding conveying belt 103 further conveys the medicine bottles on the lifting conveying belt 102 to the oscillation disc 200, and the feeding conveying belt 103 can be one or more parallel belts to ensure that the medicine bottles can be smoothly transferred from the lifting conveying belt 102 to the feeding conveying belt 103. The feeding power component provides power for the feeding conveying belt 103 to drive it to move, and similar to the lifting conveying power component, the feeding power component can also be a motor, which transmits power to the feeding conveying belt 103 through a suitable transmission mechanism (such as gears, chains or belts).
[0066] The baffle 104 is arranged on the belt surface of the feeding conveyor belt 103 and separates at least two independent feeding channels on the feeding conveyor belt 103. The feeding end of each feeding channel is in communication with or cut off from the discharging end of the lifting conveyor belt 102, and the other end of each feeding channel is in communication with the corresponding oscillation disc 200. The baffle 104 separates multiple independent feeding channels on the feeding conveyor belt 103, which ensures that the medicine bottles can be accurately distributed to different oscillation discs 200. The position of the baffle 104 can be fixed or adjustable to adapt to medicine bottles of different sizes and shapes. The material of the baffle 104 needs to be wear-resistant to withstand the continuous impact of the medicine bottles.
[0067] Further, the lifting conveying assembly can further include longitudinal material blocking plates 105. The two longitudinal material blocking plates 105 are arranged on the two sides of the lifting conveyor belt 102 respectively and form a material movement channel between the two longitudinal material blocking plates 105 to prevent the medicine bottles from falling sideways during lifting.
[0068] In order to improve the accuracy of the discharging position, the longitudinal material blocking plate 105 is provided with a bending portion near one end of the feeding conveyor belt 103. The discharging port 106 formed by the bending portion is arranged opposite to the belt surface of the feeding conveyor belt 103. The medicine bottles fall on the feeding conveyor belt 103 through the discharging port 106.
[0069] The belt surface of the lifting conveyor belt 102 is provided with multiple transverse material blocking plates 107 at intervals. Each transverse material blocking plate 107 is arranged along the movement direction of the lifting conveyor belt 102 to ensure that the medicine bottles do not slide downward during lifting.
[0070] In some embodiments, the feeding mechanism 100 further includes a reversing mechanism arranged between the feeding end of the feeding channel and the discharging end of the lifting conveyor belt 102. The reversing mechanism swings on the belt surface of the feeding conveyor belt 103 to make the feeding end of the feeding channel in communication with or cut off from the discharging end of the lifting conveyor belt 102.
[0071] With the equipment of two feeding channels corresponding to two oscillating discs 200 as an example, in the working process, the material height in the oscillating disc 200 is obtained through the material level detection sensor 111 installed above the oscillating disc 200, and when both of the two oscillating discs 200 are in the unfilled state, the reversing mechanism swings to the position where both of the two feeding channels are opened, so that the feeding ends of the two feeding channels are in communication with the respective oscillating discs 200, and the medicine bottles can enter the two oscillating discs 200. When one of the oscillating discs 200 is in the full state and the other oscillating disc 200 is in the unfilled state, the reversing mechanism swings to the position where the feeding channel corresponding to the full oscillating disc 200 is cut off and the feeding channel corresponding to the unfilled oscillating disc 200 is turned on, so that the medicine bottles can only enter the unfilled oscillating disc 200.
[0072] Specifically, the reversing mechanism includes a mounting seat 108, a reversing power component and a movable plate 110; wherein the mounting seat 108 is fixed on the rack of the feeding conveyor belt 103, and the reversing power component is arranged on the mounting seat 108; the mounting seat 108 is the fixed part of the reversing mechanism, which is fixed on the rack of the feeding conveyor belt 103 to provide stable support for the reversing power component and the movable plate 110; the mounting seat 108 is usually made of solid material to ensure stability during the operation of the reversing mechanism and to avoid displacement or vibration. The mounting seat 108 can be provided with hole positions or grooves for fixing the reversing power component and the movable plate 110.
[0073] The reversing power component is the power source of the reversing mechanism, which is responsible for driving the rotation of the movable plate 110 and thus controlling the position of the baffle 104. The reversing power component can be a telescopic cylinder 109, the cylinder barrel of which is installed on the mounting seat 108, and the cylinder rod of which is installed on the movable plate 110. In theory, the reversing power component can also be a motor or other type of driving device; when it is necessary to change the flow direction of the medicine bottles, the reversing power component starts and drives the movable plate 110 to rotate.
[0074] One end of the movable plate 110 is in transmission connection with the reversing power component, and the other end is in rotary connection with the baffle 104; the movable plate 110 rotates relative to the baffle 104 under the drive of the reversing power component, so as to make the feeding end of each feeding channel communicate with or cut off the discharging end of the lifting conveyor belt 102. The movable plate 110 is a key component in the reversing mechanism, which connects the reversing power component and the baffle 104, adjusts the position of the baffle 104 through rotation, and controls the flow direction of the medicine bottles; one end of the movable plate 110 is in transmission connection with the reversing power component, and the other end is in rotary connection with the baffle 104, when the reversing power component drives the movable plate 110 to rotate, the movable plate 110 drives the baffle 104 to rotate, so as to change the communication state of the feeding end of the feeding channel and the discharging end of the lifting conveyor belt 102, and the rotation range of the movable plate 110 can be 0°-180°, which depends on the design requirement and the need of the flow direction of the medicine bottles.
[0075] In the above specific embodiment, during work, the medicine bottles to be treated are placed in the stock bin 101, the stock bin 101 is a container for storing medicine bottles to be treated, and the medicine bottles wait for subsequent treatment here; the feeding end of the lifting conveying assembly is located in the stock bin 101, the lifting conveyor belt 102 moves under the drive of the lifting conveying power component, so that the medicine bottles to be treated move away from the stock bin 101 along with the conveyor belt, the medicine bottles are lifted to a higher position from the stock bin 101, the medicine bottles are transferred from the lifting conveyor belt 102 to the feeding conveyor belt 103, and move along with the feeding conveyor belt 103 to the direction close to the oscillating disc 200; the feeding channel guides the medicine bottles to different oscillating discs 200, the feeding end of each feeding channel communicates with or cuts off the discharging end of the lifting conveyor belt 102, and the flow direction of the medicine bottles is controlled according to the need to reach the target oscillating disc 200, so as to complete the synchronous or partial feeding of multiple oscillating discs 200.
[0076] In this way, the working process of the feeding mechanism 100 is a continuous process, the medicine bottles are taken out from the stock bin 101, lifted and conveyed, and finally sequentially fed into the oscillating disc 200 for arrangement, so as to improve the efficiency and accuracy of the medicine bottle treatment, reduce manual operation, reduce the error rate, realize automatic feeding, and improve the feeding efficiency.
[0077] The following will be described in combination with Figures 7-14 The discharging mechanism provided by the utility model is introduced.
[0078] In a specific embodiment, the unloading mechanism is used in the oscillation sorting equipment, the oscillation sorting equipment comprises at least two oscillation plates 200, each oscillation plate 200 is arranged side by side, the oscillation plate delivers the medicine bottles to the discharge end in batches through vibration, and the medicine bottles are arranged in sequence and are ready for unloading; the embodiment takes two oscillation plates 200 as an example for description; the bottle to be unloaded can be a medicine bottle, a food bottle or a beverage bottle, and is generally a plastic bottle with light weight; the embodiment takes a medicine bottle made of plastic as an example.
[0079] The unloading mechanism comprises a blocking and unloading assembly 300 and an unloading conveying assembly 400; the blocking and unloading assembly 300 comprises a base 301, a receiving part 302 mounted on the base 301, a stirring part 303 rotatably mounted on the base 301, a turning plate 304 rotatably mounted on the base 301, and a power part; the base 301 serves as a support structure of the whole unloading mechanism; the receiving part 302 is mounted on the base 301, the feeding end of the receiving part 302 is communicated with the discharge end of the oscillation plate, and the receiving part 302 is used for receiving the medicine bottles discharged from the oscillation plate; the stirring part 303 is rotatably mounted on the base 301, and is used for stirring the medicine bottles at the discharge end of the receiving part 302 to the turning plate 304; the stirring part 303 is rotated under the driving of a stirring transmission part, so as to stir the bottle to be unloaded at the discharge end of the receiving part 302 to the turning plate 304; the turning plate 304 is rotatably mounted on the base 301, and is turned under the driving of a turning plate transmission part, and is used for receiving the medicine bottles stirred by the stirring part 303 and turning the medicine bottles to the receiving plate 402 of the unloading conveying assembly 400; the stirring transmission part and the turning plate transmission part are in transmission connection with the power part, the power part provides power for the stirring transmission part and the turning plate transmission part, so that the stirring part 303 and the turning plate 304 can perform corresponding rotation and turning actions.
[0080] The downfeed conveying assembly 400 comprises a support frame 401, a downfeed transmission assembly installed on the support frame 401, and a material receiving plate 402 installed on the support frame 401 and in transmission connection with the downfeed transmission assembly, the material receiving plate 402 moves linearly relative to the length direction of the support frame 401 under the drive of the downfeed transmission assembly, the material receiving plate 402 is located below the turnover plate 304, and the material receiving plate 402 is provided with a receiving groove 4021 for accommodating the downfeed bottle. The support frame 401 serves as the support structure of the downfeed conveying assembly 400, the downfeed transmission assembly is installed on the support frame 401 and is responsible for driving the material receiving plate 402 to move linearly; the material receiving plate 402 is installed on the support frame 401 and is in transmission connection with the downfeed transmission assembly, and moves linearly under the drive of the downfeed transmission assembly, the material receiving plate 402 is located below the turnover plate 304 and is used for receiving the medicine bottles turned over from the turnover plate 304; the receiving groove 4021 is a groove provided on the material receiving plate 402 and is used for accommodating the downfeed medicine bottles, so as to ensure the stability of the medicine bottles in the conveying process and the directionality of the medicine bottles. The shape of the receiving groove 4021 is matched with the shape of the downfeed bottle.
[0081] In the working process, the medicine bottles or other bottles serve as the downfeed bottles, are pushed by the pushing part 303 to the turnover plate 304 from the discharge end of the oscillation disc, are turned over by the turnover plate 304 under the drive of the turnover plate transmission member, are conveyed to the material receiving plate 402 from the turnover plate 304, move linearly along the length direction of the support frame 401 under the drive of the downfeed transmission assembly, and are conveyed to the next process or packaging area, so as to complete the automatic downfeed without manual downfeed and improve the downfeed efficiency.
[0082] In some embodiments, the receiving member 302 comprises a bottom plate 3021, at least two side plates 3022 and a top plate 3024, the bottom plate 3021 is installed on the base 301, the receiving channel 3023 is formed between two adjacent side plates 3022, and the top plate 3024 is installed above the side plates 3022. Among them, the bottom plate 3021 is the basic part of the receiving member 302, which is installed on the base 301 to provide stable support for the receiving member 302; the bottom plate 3021 is usually made of solid and durable materials to ensure that it can withstand the weight and possible impact of the medicine bottle during the medicine bottle unloading process, and the design of the bottom plate 3021 needs to consider the size and shape of the medicine bottle to ensure that the medicine bottle can be placed smoothly on the bottom plate 3021 and pass through the receiving channel 3023 smoothly. The side plate 3022 is a plate body arranged perpendicular to the bottom plate 3021, which can be arranged in multiple, and the side plate 3022 is connected with the bottom plate 3021 to form a receiving channel 3023 between two adjacent side plates 3022; the side plate 3022 has at least two, and can also be arranged in three or more, the specific number depends on the number requirement of the receiving channel 3023, at the same time, the distance and angle between the adjacent side plates 3022 need to be determined according to the size and shape of the medicine bottle to ensure that the medicine bottle can pass through the receiving channel 3023 smoothly without jamming or dumping. The receiving channel 3023 is a channel formed between two adjacent side plates 3022, through which the medicine bottle moves from the outfeed end of the shock tray to the position of the material shifting component 303. The top plate 3024 is a component covering the side plates 3022 above, which is installed at the upper end of the side plates 3022 and forms the top structure of the receiving member 302 together with the side plates 3022.
[0083] Further, the material shifting component 303 comprises a mounting arm 3031, an air nozzle 3032 and a needle stopper 3033; wherein the mounting arm 3031 is drivingly connected with the material shifting drive and swings a preset angle in the vertical direction under the drive of the material shifting drive; the mounting arm 3031 is drivingly connected with the material shifting drive, responsible for swinging the air nozzle 3032 and the needle stopper 3033 in the vertical direction to ensure that it can cover the required angle for medicine bottle unloading.
[0084] The air nozzle 3032 is installed at one end of the mounting arm 3031, and the air nozzle 3032 is in communication with the high-pressure gas source through a pipeline, when the mounting arm 3031 swings to the first limit position, the on-off valve of the air nozzle 3032 is opened to blow air to the bottle to be unloaded to push the medicine bottle to move or change its direction. The needle stopper 3033 is installed at the other end of the mounting arm 3031, when the mounting arm 3031 swings to the second baseline position, the needle stopper 3033 blocks the outfeed end of the receiving channel 3023 to prevent the medicine bottle from entering the unloading channel too early or unloading at the incorrect position.
[0085] Further, the blocking and discharging assembly 300 further comprises a mounting frame 305 fixed to the base 301, the mounting frame 305 is a U-shaped frame, the opening end of the U-shaped frame is arranged opposite to the material receiving channel 3023, and the flap 304 is rotatably arranged in the accommodation space of the U-shaped frame. The mounting frame 305 is fixed to the base 301 and plays a role in supporting and positioning other components. The U-shaped frame can accommodate the rotation of the flap 304 and provide the necessary space and guidance for the flap 304. The opening end of the U-shaped frame is arranged opposite to the material receiving channel 3023. In order to ensure that the medicine bottle moves smoothly from the material receiving channel 3023 to the position of the flap 304, the size and shape of the opening end of the U-shaped frame need to match the outlet of the material receiving channel 3023 to ensure that the medicine bottle can smoothly transition to the flap 304. The flap 304 is rotatably arranged in the accommodation space of the U-shaped frame. The flap 304 can rotate freely in the U-shaped frame. The rotating shaft of the flap 304 penetrates the U-shaped frame, and the rotating shaft of the flap 304 is rotatably installed on the two vertical plates at the most end through bearings.
[0086] Specifically, the power component includes a telescopic cylinder 3061 and a rack 3062. The cylinder barrel of the telescopic cylinder 3061 is fixed to the base 301, the cylinder rod of the telescopic cylinder 3061 is provided with an adapter plate 3063, and the rack 3062 is installed on the adapter plate 3063. The telescopic cylinder 3061 can be a gas cylinder or an oil cylinder, and this embodiment takes a gas cylinder as an example. The material stirring transmission member includes a sector gear 3064 and a stirring shaft 3065 fixedly connected with the sector gear 3064. The sector gear 3064 is engaged with the first side teeth of the rack 3062, and the mounting arm 3031 is installed on the stirring shaft 3065. The flap transmission member includes a gear 3066 and a flap shaft 3067 fixedly connected with the gear 3066. The gear 3066 is engaged with the second side teeth of the rack 3062, and the flap 304 is installed on the flap shaft 3067. In the working process, when the gas cylinder is telescoped, the rack 3062 moves, driving the sector gear 3064 and the gear 3066 to rotate, and then making the mounting arm 3031 and the flap 304 to swing and flip, respectively. When the mounting arm 3031 swings to the first limit position, the switch valve of the air nozzle 3032 is opened, air is blown to the bottle to be discharged, and the medicine bottle is pushed to move. When the mounting arm 3031 swings to the second limit position, the blocking needle 3033 blocks the discharge end of the material receiving channel 3023 to control the flow of the medicine bottle. The flap 304 is flipped to a certain angle, the medicine bottle is transferred from the material receiving channel 3023 to the material receiving plate 402, and the discharging process is completed.
[0087] Specifically, the material receiving channels 3023, the material pushing components 303, the mounting frames 305 and the turning plates 304 are all multiple and equal in number; the discharge end of each material receiving channel 3023 is provided in one-to-one correspondence with each material pushing component 303, each material pushing component 303 is provided in one-to-one correspondence with each mounting frame 305, and each mounting frame 305 is provided in one-to-one correspondence with each turning plate 304.
[0088] In some embodiments, a plurality of accommodating grooves 4021 are formed on the material receiving plate 402, and the material receiving plates 402 are multiple and detachably connected between adjacent material receiving plates 402 to realize batch unloading of the medicine bottles.
[0089] Further, the unloading mechanism further comprises a material falling pipe, the material falling pipe is provided in one-to-one correspondence with the turning plate 304, the inlet end of the material falling pipe receives the medicine bottle turned down by the turning plate 304, the outlet end of each material falling pipe corresponds to the accommodating groove 4021 on the material receiving plate 402, the material receiving plate 402 is provided with an unloading plate 403, the unloading plate 403 is provided with a plurality of unloading nozzles, and each unloading nozzle corresponds to each accommodating groove 4021. That is to say, each material falling pipe corresponds to a turning plate 304, the medicine bottles turned down by the turning plate 304 fall into the corresponding material falling pipe, the outlet end of the material falling pipe corresponds to the unloading nozzle on the unloading plate 403, so that the medicine bottles fall into the corresponding unloading nozzle and then fall into each accommodating groove 4021 through the unloading nozzle.
[0090] The above detailed description further describes the purpose, technical scheme and beneficial effects of the present application, and it should be understood that the above is only a specific embodiment of the present application and is not used to limit the protection scope of the present application, and any modification, equivalent replacement, improvement, etc. made on the basis of the technical scheme of the present application should be included in the protection scope of the present application.
Claims
1. A jolter apparatus characterized by comprising: The oscillation material processing device comprises at least two groups of oscillation material processing devices arranged side by side, and the oscillation material processing devices sequentially comprise a feeding mechanism, an oscillation disc in communication with a discharging end of the feeding mechanism, and a discharging mechanism in communication with a discharging end of the oscillation disc along a material conveying direction.
2. A shock bin according to claim 1, wherein, The feeding mechanism comprises: a material bin in which the bottles to be processed are placed; a lifting conveying assembly, a feeding end of which is located in the material bin, the lifting conveying assembly comprising a lifting conveying belt and a lifting conveying power component, the lifting conveying belt being driven by the lifting conveying power component to move in a direction away from the material bin so as to move the bottles to be processed along the lifting conveying belt; a feeding conveying belt, a discharging end of the lifting conveying assembly being connected to the feeding conveying belt so that the bottles to be processed on the lifting conveying belt fall onto a belt surface of the feeding conveying belt; the feeding conveying belt being drivingly connected to a feeding power component, the feeding conveying belt being driven by the feeding power component to move in a direction close to the oscillation disc so as to move the bottles to be processed along the feeding conveying belt; a baffle, the baffle being arranged on the belt surface of the feeding conveying belt and separating at least two independent feeding channels on the feeding conveying belt, a feeding end of each feeding channel being in communication with or cut off from the discharging end of the lifting conveying belt, and the other end of each feeding channel being in one-to-one correspondence with the oscillation disc.
3. A shock bin according to claim 2, wherein, The mounting structure comprises: a material level detection support, the material level detection support being mounted to a lateral side of a rack of the feeding conveying belt; an adjusting shaft, one end of the adjusting shaft being mounted to the material level detection support, and the other end of the adjusting shaft being mounted with the material level detection sensor.
4. The shock bin according to claim 3, wherein, The mounting structure further comprises: a clamping block, the clamping block being axially movably mounted to the adjusting shaft, and the material level detection sensor being mounted to the clamping block.
5. The shock bin according to claim 4, wherein, Further comprising: a reversing mechanism, the reversing mechanism being arranged between the feeding end of the feeding channel and the discharging end of the lifting conveying belt, the reversing mechanism being swung on the belt surface of the feeding conveying belt so as to make the feeding end of the feeding channel in communication with or cut off from the discharging end of the lifting conveying belt.
6. A shock bin according to any one of claims 1 to 5, wherein, The discharging mechanism comprises: a discharging conveying assembly, the discharging conveying assembly comprising a support frame, a discharging transmission assembly mounted to the support frame, and a material receiving plate mounted to the support frame and drivingly connected to the discharging transmission assembly, the material receiving plate being linearly moved relative to a length direction of the support frame under the driving of the discharging transmission assembly, and the material receiving plate being provided with a receiving groove for accommodating the bottles to be discharged. The blocking and dropping assembly comprises a base, a receiving part mounted on the base, a stirring part rotatably mounted on the base, a turning plate rotatably mounted on the base, and a power part; the feeding end of the receiving part is communicated with the discharging end of the oscillating disc, the stirring part is rotated under the driving of a stirring transmission part to stir the to-be-dropped bottle bodies at the discharging end of the receiving part to the turning plate, the turning plate is turned under the driving of a turning plate transmission part; the stirring transmission part and the turning plate transmission part are in transmission connection with the power part.
7. A shock bin according to claim 6, wherein, A plurality of accommodating grooves are formed in the receiving plate, and the receiving plates are detachably connected with each other.
8. The shock bin device of claim 6, wherein, The stirring part comprises: a mounting arm, which is in transmission connection with the stirring transmission part and swings by a preset angle in the vertical direction under the driving of the stirring transmission part; an air nozzle, which is mounted on one end of the mounting arm, is communicated with a high-pressure gas source through a pipeline, and opens to blow air to the to-be-dropped bottle bodies when the mounting arm swings to a first limit position; a needle stopper, which is mounted on the other end of the mounting arm and stops the discharging end of the receiving channel when the mounting arm swings to a second base position.
9. A shock bin according to claim 8, wherein, The blocking and dropping assembly further comprises: a mounting frame, which is fixed on the base, is a U-shaped frame, and has an opening end opposite to the receiving channel, and the turning plate is rotatably arranged in the accommodating space of the U-shaped frame.
10. The shock bin device of claim 9, wherein, The dropping mechanism further comprises: a dropping pipe, which is arranged in one-to-one correspondence with the turning plate, has a feeding end to receive the to-be-dropped bottle bodies turned down by the turning plate, and has a discharging end corresponding to the accommodating grooves on the receiving plate.