Sponge winding device on sponge production line

By setting up four sets of winding motors and rotating mechanisms on the sponge production line, continuous operation of the sponge winding device was achieved, solving the problem of needing to stop the machine to replace the winding drum in the existing technology and improving the winding efficiency.

CN223521979UActive Publication Date: 2025-11-07JINING NINGYU POLYURETHANE CO LTD
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Patent Information

Application Number
CN202423051838.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-07
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing sponge production line only has one take-up drum, which requires downtime for replacement and results in low take-up efficiency.

Method used

A sponge winding device was designed, which includes four winding motors, connecting shafts, sponge winding rollers and threaded clamps. The rotating mechanism drives the support plate to rotate, realizing the position switching of the winding components. The blank winding roller is used to continue winding, avoiding downtime for replacement.

Benefits of technology

This technology enables continuous sponge winding, eliminating the need to stop the machine to replace the winding drum and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223521979U_ABST
    Figure CN223521979U_ABST
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Abstract

The utility model belongs to the field of sponge production, particularly relates to a sponge winding device on a sponge production line, and provides the following scheme aiming at the problem that only one winding drum is arranged and needs to be stopped for replacement in the prior art: the sponge winding device comprises a sponge production line base; the supporting frame is in bolted connection with the right side of the top of the sponge production line base; the auxiliary frame is in bolted connection with the left side of the top of the sponge production line base; the rotating shaft is rotationally connected between the holes of the supporting frame and the auxiliary frame in a sleeving manner; four groups of winding motors, connecting shafts, sponge winding rollers and threaded clamps are arranged on the supporting disc, and when one winding assembly is full of winding, the supporting disc can be driven to rotate through structural transmission, so that the positions of the winding assemblies are switched, and the sponge winding rollers which are full of winding are switched to leave; in this way, the blank sponge winding roller can be used for replacing the blank sponge winding roller for continuous winding, and at the moment, a worker can take down the fully-wound sponge winding roller.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a sponge production technical field especially relates to a sponge production line on sponge winding device. BACKGROUND

[0002] The sponge needs to be wound on the sponge production line to facilitate the subsequent processing and use of the sponge, and the Chinese patent file with the publication number CN213923342U discloses a sponge winding device.

[0003] But the above-mentioned technical scheme only sets up one winding drum, and after the winding drum is full of sponge, it is necessary to stop and change the new winding drum, so as to continue to wind the sponge, and the winding efficiency is low. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcoming that only one winding drum is set in the prior art and needs to be stopped and changed, and provides a sponge winding device on a sponge production line.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A sponge winding device on a sponge production line, comprising

[0007] A sponge production line base;

[0008] A support frame is bolted to the right side of the top of the sponge production line base;

[0009] An auxiliary frame is bolted to the left side of the top of the sponge production line base;

[0010] A rotating shaft is rotatably sleeved between the holes of the support frame and the auxiliary frame;

[0011] A support disc is keyed to the right end of the surface of the rotating shaft;

[0012] Four winding assemblies are provided, and the winding assembly comprises a winding motor, a connecting shaft, a sponge winding roller and a threaded clamp, the output end of the winding motor is keyed to the right end of the connecting shaft, the surface of the connecting shaft is inserted into the hole of the sponge winding roller, and the hole of the threaded clamp is screwed with the screw hole of the left end of the connecting shaft;

[0013] The rotating mechanism is connected with the rotating shaft, and is used for driving the supporting disc to rotate, four groups of winding motors, connecting shafts, sponge winding rollers and screw clamps are arranged on the supporting disc, when one winding assembly is full, the supporting disc can be driven to rotate through structural transmission, so that the position of the winding assembly is switched, the full sponge winding roller is switched away, and the blank sponge winding roller can be used to continue winding, and the worker can take away the full sponge winding roller.

[0014] As a preferred scheme of the utility model, the rotating mechanism comprises a power motor, a worm, a worm wheel and a sprocket assembly, the power motor is in key connection with the worm, the surface of the worm is in mesh with the bottom of the worm wheel, the worm wheel is in key connection with the sprocket assembly, the power supply of the power motor is connected, the power motor is controlled by a motor controller, the power motor can drive the worm to rotate, the worm can drive the worm wheel to rotate, and a speed reduction effect is generated between the worm and the worm wheel.

[0015] As a preferred scheme of the utility model, the sprocket assembly comprises a driving wheel, a transmission belt and a driven wheel, the right side of the driving wheel is in key connection with the axis of the worm wheel, the inside of the driving wheel is in transmission connection with the bottom of the inside of the transmission belt, the top of the inside of the transmission belt is in transmission connection with the inside of the driven wheel, the right end of the axis of the driven wheel is in key connection with the rotating shaft, the worm wheel can drive the driving wheel to rotate, the driving wheel can drive the transmission belt to rotate, the transmission belt can drive the driven wheel to rotate, the size of the driving wheel is smaller than the size of the driven wheel, a speed reduction effect can be generated on the driven wheel, and the driven wheel can drive the rotating shaft to rotate.

[0016] As a preferred scheme of the utility model, the surface of the power motor is in bolt connection with the right side of the supporting frame, the two ends of the worm are rotatably sleeved with the surface of the supporting frame, the axis of the driving wheel is rotatably connected with the side surface of the supporting frame, the power motor is fixed by the supporting frame, the power motor is convenient for driving the worm to rotate, the worm is rotatably arranged with the supporting frame through a bearing, the stability of the rotation of the worm is guaranteed, and the driving wheel is rotatably arranged with the supporting frame through a bearing.

[0017] As a preferred scheme of the utility model, the right side of the supporting frame is in bolt connection with a protective cover, the rotating mechanism is located in the inside of the protective cover, the protective cover is used for shielding the simulated rotating mechanism, and the safety is enhanced by avoiding the injury of others or equipment.

[0018] As a preferred scheme of the utility model, the right end of the surface of the connecting shaft is rotatably sleeved with the hole of the supporting disc, the surfaces of the four winding motors are all in bolt connection with the surrounding of the right side of the supporting disc, the connecting shaft is rotatably arranged with the supporting disc through a bearing, and the four winding motors are evenly arranged on the right side of the supporting disc.

[0019] Beneficial effects:

[0020] 1、Set up four groups of winding motor, connecting shaft, sponge winding roller and thread card, winding motor can drive sponge winding roller to rotate through connecting shaft, it is convenient to wind sponge;

[0021] 2、The rotating mechanism can drive the rotating shaft to rotate, the rotating shaft can drive the supporting disc to rotate, and the supporting disc can drive the winding assembly to rotate, so that the four winding structures inside the winding assembly can be switched;

[0022] In the utility model: four groups of winding motor, connecting shaft, sponge winding roller and thread card are arranged on the supporting disc, when one of the winding assemblies is full, the supporting disc can be driven to rotate through structure transmission, so that the position of the winding assembly is switched, the full sponge winding roller is switched off, so that the blank sponge winding roller can be used to continue winding, at this time, the worker can take down the full sponge winding roller, and the continuous winding can be realized without stopping. ACCURACY OF DRAWINGS

[0023] Figure 1 It is the overall perspective view of the utility model;

[0024] Figure 2 It is the rotating mechanism perspective view of the utility model;

[0025] Figure 3 It is the supporting disc perspective view of the utility model;

[0026] Figure 4 It is the auxiliary frame perspective view of the utility model.

[0027] In the drawing: 1, sponge production line base; 2, support frame; 3, auxiliary frame; 4, rotating shaft; 5, supporting disc; 6, winding motor; 7, connecting shaft; 8, sponge winding roller; 9, thread card; 10, power motor; 11, worm; 12, worm wheel; 13, driving wheel; 14, transmission belt; 15, driven wheel; 16, protective cover. DETAILED DESCRIPTION

[0028] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0029] Embodiment one

[0030] Referring to Figures 1-4 A sponge winding device on a sponge production line, comprising

[0031] Sponge production line base 1;

[0032] Support frame 2 is bolted to the right side of the top of sponge production line base 1;

[0033] Auxiliary frame 3, auxiliary frame 3 bolted to the top of the left side of the sponge production line base 1;

[0034] Rotary shaft 4, rotary shaft 4 rotating sleeve between the hole of support frame 2 and auxiliary frame 3;

[0035] Supporting disc 5, supporting disc 5 key connection to the surface of the right end of rotary shaft 4;

[0036] Winding assembly, winding assembly is provided with four, winding assembly includes winding motor 6, connecting shaft 7, sponge winding roller 8 and screw card 9, the output end of winding motor 6 and the right end of connecting shaft 7 key connection, the surface of connecting shaft 7 and the hole of sponge winding roller 8 plug, the hole of screw card 9 and the screw hole of connecting shaft 7 left end thread connection;

[0037] Rotary mechanism, rotary mechanism is connected with rotary shaft 4, rotary mechanism for driving supporting disc 5 rotation.

[0038] By the above structure: in the supporting disc 5 is provided with four groups of winding motor 6, connecting shaft 7, sponge winding roller 8 and screw card 9, when one of the winding assembly winding, through the structure transmission can drive supporting disc 5 rotation, so as to switch the position of winding assembly, the sponge winding roller 8 winding full conversion away, so you can use the blank sponge winding roller 8 to continue winding, at this time the worker can take down the sponge winding roller 8 winding full.

[0039] Please refer to Figure 2 , rotary mechanism includes power motor 10, worm 11, worm gear 12 and sprocket assembly, power motor 10 and worm 11 key connection, the surface of worm 11 and the bottom of worm gear 12 meshing, worm gear 12 and sprocket assembly key connection, power motor 10 power on, power motor 10 is controlled by motor controller, power motor 10 can drive worm 11 rotation, worm 11 can drive worm gear 12 rotation, worm 11 and worm gear 12 between the speed reduction effect, worm gear 12 can drive sprocket assembly rotation.

[0040] Please refer to Figure 2 , sprocket assembly includes driving wheel 13, transmission belt 14 and driven wheel 15, the right side of worm gear 12 shaft and driving wheel 13 key connection, the inside of driving wheel 13 and the inside of the bottom of transmission belt 14 transmission connection, the inside of the top of transmission belt 14 and the inside of driven wheel 15 transmission connection, the right end of driving wheel 13 and the right end of rotary shaft 4 key connection, worm gear 12 can drive driving wheel 13 rotation, driving wheel 13 can drive transmission belt 14 rotation, transmission belt 14 can drive driven wheel 15 rotation, the size of driving wheel 13 is less than the size of driven wheel 15, which can produce speed reduction effect for driven wheel 15, driven wheel 15 can drive rotary shaft 4 rotation.

[0041] Please refer toFigure 1 The surface of the power motor 10 is bolted to the right side of the support frame 2, both ends of the worm 11 are rotatably sleeved with the surface of the support frame 2, the shaft center of the driving wheel 13 is rotatably connected with the side surface of the support frame 2, the power motor 10 is fixed by the support frame 2, which facilitates the driving of the worm 11 by the power motor 10, and the worm 11 is rotatably arranged with the support frame 2 through a bearing, thereby ensuring the stability of the rotation of the worm 11, and the driving wheel 13 is rotatably arranged with the support frame 2 through a bearing.

[0042] Please refer to Figure 1 The right side of the support frame 2 is bolted with a protective cover 16, and the rotating mechanism is located in the interior of the protective cover 16, the protective cover 16 is used for shielding the simulated rotating mechanism, avoiding the injury of others or equipment and enhancing the safety.

[0043] Please refer to Figure 3 The right end of the surface of the connecting shaft 7 is rotatably sleeved with the hole of the support disc 5, the surfaces of the four winding motors 6 are bolted with the surrounding right side of the support disc 5, the connecting shaft 7 is rotatably arranged with the support disc 5 through a bearing, and the four winding motors 6 are evenly arranged on the right side of the support disc 5.

[0044] Example two

[0045] The difference between this embodiment and example one is that the power motor 10, the worm 11 and the worm gear 12 are replaced by a speed reducer, a main bevel gear bolted to the output end of the speed reducer and a secondary bevel gear meshed with the teeth of the main bevel gear, the speed reducer can drive the secondary bevel gear to rotate through the main bevel gear, and the secondary bevel gear can drive the driving wheel 13 to rotate, but it has little speed reduction effect, and the self-locking also needs to install a self-locking structure on the speed reducer, therefore, the power motor 10, the worm 11 and the worm gear 12 are preferred.

[0046] It should be noted that: the specific type of winding motor 6 and power motor 10 used is selected by the person skilled in the relevant art, and the above winding motor 6 and power motor 10 etc. all belong to the prior art, and the present scheme will not be described in detail.

[0047] The utility model discloses a sponge production line base 1 is aligned with the sponge output end of sponge production line, and the sponge is stuck on the sponge winding roller 8, and the power of winding motor 6 is connected, and winding motor 6 can drive connecting shaft 7 rotation, and connecting shaft 7 can drive the rotation of sponge winding roller 8, and sponge winding roller 8 can wind the sponge, and screw card 9 can be fixed to the sponge winding roller 8 on connecting shaft 7, when one of sponge winding roller 8 is wound full, the power of power motor 10 is connected, and power motor 10 is controlled using motor controller, and power motor 10 can drive the rotation of worm 11, and worm 11 can drive the rotation of worm wheel 12, and the deceleration effect is produced between worm 11 and worm wheel 12, and worm wheel 12 can drive the rotation of driving wheel 13, and driving wheel 13 can drive the rotation of transmission belt 14, and transmission belt 14 can drive the rotation of driven wheel 15, and the size of driving wheel 13 is less than the size of driven wheel 15, and the deceleration effect can be produced to driven wheel 15, and driven wheel 15 can drive the rotation of rotating shaft 4, and rotating shaft 4 can drive the rotation of support disc 5, and support disc 5 can drive the rotation of winding assembly, and the sponge winding roller 8 of winding full is switched off, and the blank sponge winding roller 8 can be used to replace and wind.

[0048] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, and any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A sponge winding device on a sponge production line, characterized by, The application relates to a sponge production line base (1). A support frame (2) is bolted to the right side of the top of the sponge production line base (1). An auxiliary frame (3) is bolted to the left side of the top of the sponge production line base (1). A rotating shaft (4) is rotatably sleeved between the holes of the support frame (2) and the auxiliary frame (3). A supporting disc (5) is key-connected to the right end of the surface of the rotating shaft (4). Four winding assemblies are arranged, and each winding assembly comprises a winding motor (6), a connecting shaft (7), a sponge winding roller (8) and a threaded clamp (9); the output end of the winding motor (6) is key-connected to the right end of the connecting shaft (7); the surface of the connecting shaft (7) is inserted into the hole of the sponge winding roller (8); and the hole of the threaded clamp (9) is screw-connected with the screw hole at the left end of the connecting shaft (7). A rotating mechanism is connected with the rotating shaft (4), and is used for driving the supporting disc (5) to rotate. The rotating mechanism comprises a power motor (10), a worm (11), a worm wheel (12) and a sprocket assembly; the power motor (10) is key-connected with the worm (11); the surface of the worm (11) is engaged with the bottom of the worm wheel (12); and the worm wheel (12) is key-connected with the sprocket assembly.

2. A sponge winding device on a sponge production line according to claim 1, characterized in that, The sprocket assembly comprises a driving wheel (13), a transmission belt (14) and a driven wheel (15); the right side of the driving wheel (13) is key-connected with the shaft center of the worm wheel (12); the inside of the driving wheel (13) is in transmission connection with the bottom end inside the transmission belt (14); the top end inside the transmission belt (14) is in transmission connection with the inside of the driven wheel (15); and the right end of the rotating shaft (4) is key-connected with the shaft center of the driven wheel (15).

3. A sponge winding device on a sponge production line according to claim 2, characterized in that, The surface of the power motor (10) is bolted with the right side of the support frame (2); both ends of the worm (11) are rotatably sleeved with the surface of the support frame (2); and the shaft center of the driving wheel (13) is rotatably connected with the side surface of the support frame (2).

4. A sponge winding device on a sponge production line according to claim 3, characterized in that, The right side of the support frame (2) is bolted with a protective cover (16), and the rotating mechanism is located in the inside of the protective cover (16).

5. A sponge winding device on a sponge production line according to claim 1, characterized in that, The right end of the surface of the connecting shaft (7) is rotatably sleeved with the hole of the supporting disc (5); and the surfaces of the four winding motors (6) are all bolted with the surrounding right side of the supporting disc (5).

6. A sponge winding device on a sponge production line according to claim 1, characterized in that, ​

Citation Information

Patent Citations

  • Sponge winding device

    CN213923342U