Galvanized layer quality AI inspection device

Abstract

The utility model belongs to the technical field of galvanized layer inspection, and particularly relates to a galvanized layer quality AI inspection device which comprises a galvanized box and a galvanized steel wire, a limiting mechanism is arranged above the galvanized box, and the limiting mechanism comprises a rotating disc, an inserting groove, a limiting screw rod, a limiting clamping block, an inserting block and a spring. According to the galvanized layer quality AI inspection device, when the quality of a galvanized steel wire is detected, the galvanized steel wire is firstly fixed in the rotating disc, during detection, the driving motor is started, the rotating disc is controlled to rotate, then the galvanized steel wire is driven to swing, the galvanized steel wire can be galvanized in the galvanizing box when swinging to a vertical state, and then swinging to a horizontal state after galvanizing is completed; the AI check meter detects the quality of the galvanized steel wire, the mounting frame is moved during checking, the AI check meter detects multiple positions of the galvanized steel wire, and if it is detected that the quality is not qualified, the galvanized steel wire continues to be swung to the vertical state to be galvanized again.

Description

TECHNICAL FIELD

[0001] The utility model relates to galvanization layer inspection technical field especially relates to a galvanization layer quality AI inspection device. BACKGROUND

[0002] In order to prevent the detection of the steel wire after the completion of galvanizing to find unqualified, need to rework, this will consume manpower and time, for this, the steel wire in the galvanizing process is detected, and then the product quality is ensured, but the whole steel wire galvanizing process is uninterrupted, cannot stop in time when the product quality problem is detected, leading to the error of galvanizing quality cannot be corrected in time. UTILITY MODEL CONTENTS

[0003] Based on the technical problem that the existing product galvanizing cannot be corrected in time, the utility model provides a galvanization layer quality AI inspection device.

[0004] The utility model discloses a galvanization layer quality AI inspection device, including galvanization box and galvanization steel wire, the upper portion of galvanization box is provided with the limiting mechanism, the limiting mechanism includes the rotating disc, the slot, the limiting screw rod, the limiting clamping block, the plug block and the spring, the galvanization steel wire is inserted into the rotating disc in line with the slot, the limiting screw rod drives the limiting clamping block and clamps the galvanization steel wire, and the spring extrusion plug block makes plug block insert into the limiting clamping block.

[0005] Preferably, the upper surface of the galvanization box is fixedly installed with a mounting box, the inside of the galvanization box is fixedly installed with a drive motor, the upper end surface of the rotating shaft of the drive motor is fixedly installed with a driving bevel gear, and the inside of the mounting box is rotatably connected with a rotating column.

[0006] Through the above technical scheme, when the drive motor starts, the rotating shaft drives the driving bevel gear to rotate, and the rotating column stably rotates in the mounting box. The rotating shaft of the drive motor has a power-off self-locking function.

[0007] Preferably, the right surface of the rotating column is fixedly installed with a driven bevel gear, the outer surface of the driven bevel gear is engaged with the outer surface of the driving bevel gear, the outer surface of the driven bevel gear is fixedly installed with a rotating rod, the inside of the mounting box is fixedly installed with a limiting bearing, the inner shaft surface of the limiting bearing is fixedly connected with the outer surface of the rotating rod, the inside of the mounting box is provided with a limiting slot, the outer surface of the rotating rod is fixedly installed with a limiting rod, and the outer surface of the limiting rod is slidably connected with the inside of the limiting slot.

[0008] Through the technical scheme, the driving bevel gear drives the driven bevel gear to rotate, the rotating column rotates, the rotating rod is fixed in the limiting bearing to rotate, the driven bevel gear and the rotating column are kept stable rotation, the limiting groove limits the swing position of the limiting rod, and the rotating angle of the rotating column is limited.

[0009] Preferably, the rotating disc is fixedly installed on the left side surface of the rotating column, the insertion slot is arranged in the interior of the rotating disc, the installation block is fixedly installed at the lower end of the interior of the insertion slot, the limiting clamp block is slidably inserted into the interior of the rotating disc, and the galvanized steel wire is slidably inserted between the limiting clamp block and the installation block.

[0010] Through the technical scheme, the limiting clamp block and the installation block clamp the galvanized steel wire, the rotating column drives the rotating disc to rotate, and the galvanized steel wire is driven to swing.

[0011] Preferably, the limiting screw is screw-connected in the interior of the upper end of the rotating disc, the lower end side surface of the limiting screw is rotatably connected with the interior of the limiting clamp block, the interior of the rotating disc is provided with a sliding groove, and the insertion block is slidably inserted into the interior of the insertion slot.

[0012] Through the technical scheme, the limiting screw is rotated, the limiting clamp block is driven by the limiting screw to move up and down, and the galvanized steel wire is clamped.

[0013] Preferably, the left side surface of the insertion block is slidably connected with the interior of the limiting clamp block, the spring is fixedly connected to the outer surface of the insertion block, the other end of the spring is fixedly connected with the interior of the sliding groove, the right side surface of the insertion block is fixedly provided with a connecting rod, the upper surface of the galvanizing box is fixedly provided with a mounting rack on the left side of the mounting box, the inner side surface of the mounting rack is fixedly provided with an AI inspection instrument, the lower surface of the mounting rack is fixedly provided with a clamping plate, and the clamping plate is slidably inserted into the interior of the upper end of the galvanizing box.

[0014] Through the technical scheme, the spring extrudes the insertion block, the insertion block is inserted into the limiting clamp block, the position of the limiting clamp block is stable, the galvanized steel wire is stably clamped, the AI inspection instrument detects the width of the galvanized steel wire by scanning the galvanized steel wire, and the product quality is guaranteed.

[0015] The beneficial effects of the utility model are as follows:

[0016] By setting the limiting mechanism, when the galvanized steel wire quality is detected, the galvanized steel wire is first inserted into the slot in the rotating disc, and then the limiting screw is rotated to drive the limiting clamp to move down and clamp the galvanized steel wire, at this time the spring extrudes the plug block to make the plug block inserted into the limiting clamp, so that the position of the limiting clamp is stable, the galvanized steel wire is clamped stably, and the driving motor is started during detection to drive the main cone gear to rotate, the main cone gear drives the driven cone gear to rotate, the rotating column rotates, the rotating disc rotates, and the galvanized steel wire swings, and when the galvanized steel wire swings to the vertical state, the galvanized steel wire can be galvanized in the galvanizing box, and after galvanizing, the galvanized steel wire swings to the horizontal state, and the AI inspection instrument detects the quality of the galvanized steel wire, and the installation frame is moved during detection, so that the AI inspection instrument detects the quality of the galvanized steel wire in multiple places, if the quality is detected to be unqualified, the galvanized steel wire is swung to the vertical state again for galvanizing, and the galvanized product can be conveniently corrected in time. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A schematic diagram of the galvanized layer quality AI inspection device is provided for the utility model;

[0018] Figure 2 A mounting box structure sectional view of the galvanized layer quality AI inspection device is provided for the utility model;

[0019] Figure 3 A rotating disc structure sectional view of the galvanized layer quality AI inspection device is provided for the utility model;

[0020] Figure 4 A mounting frame structure perspective view of the galvanized layer quality AI inspection device is provided for the utility model.

[0021] In the figure: 1, galvanizing box; 11, mounting box; 12, driving motor; 13, main cone gear; 14, rotating column; 15, driven cone gear; 16, rotating rod; 17, limiting bearing; 18, limiting slot; 19, limiting rod; 110, mounting frame; 111, AI inspection instrument; 112, clamping plate; 2, galvanized steel wire; 3, rotating disc; 31, sliding groove; 4, slot; 41, mounting block; 5, limiting screw; 6, limiting clamp; 7, plug block; 71, connecting rod; 8, spring. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0023] Reference Figures 1-4The utility model provides a kind of galvanized layer quality AI inspection device, including galvanizing box 1 and galvanized steel wire 2, in order to facilitate the stable fixation of galvanized steel wire 2, limiting mechanism is arranged on the top of galvanizing box 1, limiting mechanism includes rotating disc 3, slot 4, limiting screw 5, limiting clamp block 6, plug block 7 and spring 8, galvanized steel wire 2 is inserted into rotating disc 3 in line with slot 4, limiting screw 5 drives limiting clamp block 6 to clamp galvanized steel wire 2, spring 8 extrudes plug block 7 to make plug block 7 be inserted into limiting clamp block 6.

[0024] In order to facilitate the rotation of rotating column 14 with driving motor 12, mounting box 11 is fixedly installed on the upper surface of galvanizing box 1, driving motor 12 is fixedly installed in the inside of galvanizing box 1, driving motor 12 is fixedly installed on the upper end surface of the rotating shaft, driving motor 12 is rotatably connected in the inside of mounting box 11, the rotating shaft of driving motor 12 has power-off self-locking function.

[0025] In order to facilitate the stable rotation of driven bevel gear 15 and rotating column 14, driven bevel gear 15 is fixedly installed on the right surface of rotating column 14, the outer surface of driven bevel gear 15 is engaged with the outer surface of driving bevel gear 13, rotating rod 16 is fixedly installed on the outer surface of driven bevel gear 15, limiting bearing 17 is fixedly installed in the inside of mounting box 11, the inner shaft surface of limiting bearing 17 is fixedly connected with the outer surface of rotating rod 16, limiting slot 18 is arranged in the inside of mounting box 11, limiting rod 19 is fixedly installed on the outer surface of rotating rod 16, the outer surface of limiting rod 19 is slidably connected with the inside of limiting slot 18, driving bevel gear 13 drives driven bevel gear 15 to rotate, so that rotating column 14 rotates, rotating rod 16 rotates in limiting bearing 17, to ensure that driven bevel gear 15 and rotating column 14 keep stable rotation, limiting slot 18 limits the swing position of limiting rod 19, to limit the rotation angle of rotating column 14.

[0026] In order to facilitate the swing of galvanized steel wire 2 with rotating disc 3, rotating disc 3 is fixedly installed on the left surface of rotating column 14, slot 4 is arranged in the inside of rotating disc 3, mounting block 41 is fixedly installed on the inside lower end of slot 4, limiting clamp block 6 is slidably inserted in the inside of rotating disc 3, galvanized steel wire 2 is slidably inserted between limiting clamp block 6 and mounting block 41, limiting clamp block 6 and mounting block 41 clamp galvanized steel wire 2 in the middle, rotating column 14 drives rotating disc 3 to rotate, in turn drives galvanized steel wire 2 to swing.

[0027] In order to control the limiting block 6 will be galvanized steel wire 2 clamping, limiting screw 5 is screwed in the upper end of the rotating disc 3 inside, the lower end of the limiting screw 5 side surface and the inside of the limiting block 6 rotating connection, the inside of the rotating disc 3 is provided with a sliding slot 31, the plug 7 is slidingly inserted in the slot 4 inside, rotating the limiting screw 5, the limiting screw 5 drives the limiting block 6 up and down, and then clamping the galvanized steel wire 2.

[0028] In order to facilitate the use of AI detector 111 galvanized steel wire 2 quality detection, the left side surface of the plug 7 and the inside of the limiting block 6 sliding connection, spring 8 is fixedly connected to the outer surface of the plug 7, the other end of the spring 8 and the inside of the sliding slot 31 fixed connection, the right side surface of the plug 7 is fixedly connected with connecting rod 71, the upper surface of the galvanized box 1 is located on the left side of the installation box 11 fixedly installed with mounting bracket 110, the inside surface of the mounting bracket 110 is fixedly installed with AI detector 111, the lower surface of the mounting bracket 110 is fixedly installed with the clamping plate 112, the clamping plate 112 is slidingly inserted in the upper end of the galvanized box 1, the spring 8 extrudes the plug 7, so that the plug 7 is inserted into the limiting block 6, ensuring the position of the limiting block 6 stable, the galvanized steel wire 2 is clamped stably, the AI detector 111 detects the width of the galvanized steel wire 2 by scanning the galvanized steel wire 2, ensuring the product quality.

[0029] By setting the limiting mechanism, when the quality of the galvanized steel wire 2 is detected, the galvanized steel wire 2 is first inserted into the slot 4 in the rotating disc 3, and then the limiting screw 5 is rotated to drive the limiting block 6 to move down and clamp the galvanized steel wire 2. At this time, the spring 8 extrudes the plug 7, so that the plug 7 is inserted into the limiting block 6, ensuring the position of the limiting block 6 stable, the galvanized steel wire 2 is clamped stably, when detecting, the driving motor 12 is started, the rotating shaft drives the driving bevel gear 13 to rotate, the driving bevel gear 13 drives the driven bevel gear 15 to rotate, the rotating column 14 rotates, the rotating disc 3 rotates, and then the galvanized steel wire 2 swings, when it swings to the vertical state, the galvanized steel wire 2 can be galvanized in the galvanized box 1, after galvanizing, it swings to the horizontal state, the AI detector 111 detects the quality of the galvanized steel wire 2, when detecting, the mounting bracket 110 is moved, the AI detector 111 detects the galvanized steel wire 2 in many places, if the quality is not qualified, the galvanized steel wire 2 is swung to the vertical state for re galvanizing, achieving the effect of correcting the galvanized product in time.

[0030] Working principle: when the quality of galvanized steel wire 2 is detected, first, the galvanized steel wire 2 is inserted into the slot 4 in the rotating disc 3, then the limiting screw 5 is rotated, the limiting clamp block 6 is driven to move down, the galvanized steel wire 2 is clamped, at this time, the spring 8 extrudes the plug block 7, the plug block 7 is inserted into the limiting clamp block 6, the position of the limiting clamp block 6 is stable, the galvanized steel wire 2 is clamped stably, when detecting, the driving motor 12 is started, the rotating shaft drives the driving bevel gear 13 to rotate, the driving bevel gear 13 drives the driven bevel gear 15 to rotate, the rotating column 14 is rotated, the rotating disc 3 is rotated, and the galvanized steel wire 2 is swung, when swinging to the vertical state, the galvanized steel wire 2 can be galvanized in the galvanizing box 1, after galvanizing, the galvanized steel wire 2 is swung to the horizontal state, the AI inspection instrument 111 detects the quality of the galvanized steel wire 2, when detecting, the mounting frame 110 is moved, the AI inspection instrument 111 detects the quality of the galvanized steel wire 2 in many places, if the quality is detected to be unqualified, the galvanized steel wire 2 is continuously swung to the vertical state and re-galvanized.

[0031] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A galvanized layer quality Al inspection device, comprising a galvanizing box (1) and a galvanized steel wire (2), characterized in that: The galvanized box (1) is provided with a limiting mechanism on the upper surface, the limiting mechanism comprises a rotating disc (3), a slot (4), a limiting screw (5), a limiting clamp block (6), a plug block (7) and a spring (8), the galvanized steel wire (2) is inserted into the rotating disc (3) in alignment with the slot (4), the limiting screw (5) drives the limiting clamp block (6) to clamp the galvanized steel wire (2), and the spring (8) extrudes the plug block (7) to make the plug block (7) inserted into the limiting clamp block (6).

2. A device for AI inspection of the quality of a zinc coating according to claim 1, characterized in that: The upper surface of the galvanized box (1) is fixedly provided with a mounting box (11), the inside of the galvanized box (1) is fixedly provided with a driving motor (12), the upper end surface of the rotating shaft of the driving motor (12) is fixedly provided with a driving bevel gear (13), and the inside of the mounting box (11) is rotatably connected with a rotating column (14).

3. A device for AI inspection of the quality of a zinc coating according to claim 2, characterized in that: The right surface of the rotating column (14) is fixedly provided with a driven bevel gear (15), the outer surface of the driven bevel gear (15) is engaged with the outer surface of the driving bevel gear (13), the outer surface of the driven bevel gear (15) is fixedly provided with a rotating rod (16), the inside of the mounting box (11) is fixedly provided with a limiting bearing (17), the inner shaft surface of the limiting bearing (17) is fixedly connected with the outer surface of the rotating rod (16), the inside of the mounting box (11) is provided with a limiting slot (18), the outer surface of the rotating rod (16) is fixedly provided with a limiting rod (19), and the outer surface of the limiting rod (19) is slidably connected with the inside of the limiting slot (18).

4. The apparatus for AI inspection of the quality of a zinc coating according to claim 2, characterized in that: The rotating disc (3) is fixedly provided on the left surface of the rotating column (14), the slot (4) is arranged in the inside of the rotating disc (3), the inside of the slot (4) is fixedly provided with a mounting block (41) at the lower end, the limiting clamp block (6) is slidably inserted into the inside of the rotating disc (3), and the galvanized steel wire (2) is slidably inserted between the limiting clamp block (6) and the mounting block (41).

5. The device for AI inspection of the quality of a zinc coating according to claim 1, characterized in that: The limiting screw (5) is threadedly connected to the inside of the upper end of the rotating disc (3), the lower end side surface of the limiting screw (5) is rotatably connected with the inside of the limiting clamp block (6), the inside of the rotating disc (3) is provided with a sliding groove (31), and the plug block (7) is slidably inserted into the inside of the slot (4).

6. A device for AI inspection of the quality of a zinc coating according to claim 2, characterized in that: The left surface of the plug block (7) is slidably connected with the inside of the limiting clamp block (6), the spring (8) is fixedly connected to the outer surface of the plug block (7), the other end of the spring (8) is fixedly connected with the inside of the sliding groove (31), the right surface of the plug block (7) is fixedly provided with a connecting rod (71), the upper surface of the galvanized box (1) is slidably connected with a mounting frame (110) on the left of the mounting box (11), the inside surface of the mounting frame (110) is fixedly provided with an AI inspection instrument (111), the lower surface of the mounting frame (110) is fixedly provided with a clamping plate (112), and the clamping plate (112) is slidably inserted into the inside of the upper end of the galvanized box (1).

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