Collecting ring mounting structure

By combining the rotor tube and stator tube design and using positioning plates and limit bolts for fixing, the problems of complex installation structure and offset shaking of the slip ring are solved, thus achieving equipment stability and convenient maintenance.

CN223527585UActive Publication Date: 2025-11-07ANHUI AGSETE MOTOR TECH CO LTD
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Patent Information

Application Number
CN202423072538.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-07
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing slip ring installation structure is complex, making it difficult to replace the brushes and annular conductors, and it is prone to displacement and shaking under vibration and wear.

Method used

The rotor tube and stator tube structure is adopted, and the combination design of positioning plates, limit bolts and ring covers ensures the stable connection and fixation of the stator half tube, prevents shaking and displacement, and simplifies the replacement process.

Benefits of technology

This improved the stability of the equipment and simplified the periodic inspection and replacement of slip rings, enhancing the reliability and convenience of the installation structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a collector ring mounting structure, and particularly relates to the technical field of collector rings, the collector ring mounting structure comprises a rotor tube located inside and a stator tube sleeved outside the rotor tube, two ends of the rotor tube are respectively sleeved with a rotating bearing, the stator tube is composed of two semicircular stator half tubes which are symmetrically arranged, and the stator half tubes are arranged in the rotor tube. Fixing rings are installed on the inner sides of the two ends of the two stator half pipes, the two stator half pipes are sleeved with ring covers, the two ends of each ring cover are symmetrically provided with four positioning pieces in a pairwise mode, and the positioning pieces are movably hinged to the end portions of the ring covers. According to the utility model, the plurality of positioning sheets capable of turning over and moving are matched with the detachable stator tube, so that each positioning sheet respectively fixes and limits the end parts of the two stator half tubes, thereby not only preventing the ring cover from falling off from the outside of the stator tube, but also preventing the two combined stator half tubes from shaking and shifting; by adopting the mounting structure, the stability of the equipment in the using process can be greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of slip ring, more specifically, the utility model relates to a slip ring mounting structure. BACKGROUND

[0002] A slip ring is an electromechanical device used to transmit electrical current or signals, widely used in devices requiring rotary connection, such as motors, generators, rotating machinery and testing equipment. The slip ring allows the device to maintain continuous electrical connection during rotation, but the complexity of its installation and maintenance has always been a challenge for technological development.

[0003] The existing slip ring mounting structure usually includes a fixed part and a rotating part, where the fixed part is installed on the stationary part of the device, and the rotating part is connected to the rotating part of the device. However, these structures have some limitations:

[0004] The brushes and ring conductors of the slip ring need to be checked and replaced regularly, but the existing mounting structure may make this process complicated and time-consuming;

[0005] Due to vibration, wear and environmental factors, the structure may shift and sway during use. SUMMARY

[0006] To solve the above technical problems, the utility model provides a slip ring mounting structure, which includes an inner rotor tube and a stator tube sleeved outside the rotor tube, a rotating bearing is provided at both ends of the rotor tube, the stator tube is composed of two symmetrical half-circular stator half-tubes, a fixed ring is installed on the inner side of both ends of the two stator half-tubes, a ring cover is sleeved outside the two stator half-tubes, four positioning pieces are symmetrically provided at both ends of the ring cover, the positioning pieces are movably hinged at the end of the ring cover, and a limiting bolt is inserted into the stator half-tube at both ends.

[0007] In a preferred embodiment, a plurality of equally spaced conductive tracks are embedded on the outer wall of the rotor tube inside the stator tube, and an insulating ring is installed between the plurality of conductive tracks, one end of the rotor tube is located inside the stator tube and the other end extends outward by a distance at the end of the stator tube.

[0008] In a preferred embodiment, a rotor wire connected to the conductive track is installed at the end of the rotor tube extending outward by a distance, a spiral tube is fixed on the outer wall of the rotor tube extending outward by a distance, a movable screw rod is inserted into the spiral tube, the inner end of the screw rod extends into the interior of the rotor tube, and a prismatic knob is installed at the outer end of the screw rod.

[0009] In a preferred embodiment, a bearing groove is formed on the inner wall of the fixing ring to be clamped with the bearing, a limiting pin is installed on the outer wall of the fixing ring on one side of the stator half pipe, and a limiting hole matched with the limiting pin is installed on the outer wall of the fixing ring on the other side of the stator half pipe.

[0010] In a preferred embodiment, a stator wire is fixed on the outer wall of the stator half pipe, the stator wire extends to the outside of the stator pipe, and a plurality of wire brushes connected with the stator wire are fixedly installed on the inner wall of the stator half pipe, and the other end of the wire brush is attached to the outer wall of the conductive rail.

[0011] In a preferred embodiment, the positioning piece is arranged in a fan shape and is movably hinged at the edge of the stator pipe through a hinge shaft, and the two ends of the positioning piece are respectively attached to the outer walls of the two stator half pipe end portions.

[0012] In the same positioning piece, the number of limiting bolts is two, and the two limiting bolts are respectively inserted into the outer walls of the two stator half pipe end portions.

[0013] The technical effects and advantages of the utility model are as follows:

[0014] The utility model discloses a plurality of flip movable positioning pieces cooperate with the detachable stator pipe, so that each positioning piece respectively fixes and limits the end portion of two stator half pipes, prevents the ring cover from falling off from the outside of the stator pipe, prevents the two stator half pipes from shaking and deviating after being combined, and the installation structure can greatly improve the stability of the equipment in use. DRAWINGS

[0015] Figure 1 It is the whole structure schematic diagram of the utility model;

[0016] Figure 2 It is the left view structure schematic diagram of the utility model;

[0017] Figure 3 It is the right view structure schematic diagram of the utility model; Figure 2 It is the A-A section structure schematic diagram of the utility model;

[0018] Figure 4 It is the positioning piece and the stator pipe separation schematic diagram of the utility model;

[0019] Figure 5 It is the stator pipe and the rotor pipe separation schematic diagram of the utility model; Figure 1 ;

[0020] Figure 6 It is the stator pipe and the rotor pipe separation schematic diagram of the utility model. Figure 2 .

[0021] Explanation of reference numerals in the attached drawings: 1. Rotor tube, 2. Stator tube, 3. Bearing, 4. Stator half tube, 5. Fixing ring, 6. Ring cover, 7. Positioning plate, 8. Limiting bolt, 9. Conductive rail, 10. Insulating ring, 11. Rotor wire, 12. Screw tube, 13. Screw, 14. Knob, 15. Bearing groove, 16. Limiting pin, 17. Limiting hole, 18. Stator wire, 19. Wire brush, 20. Hinge shaft, 21. Screw hole. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.

[0023] like Figures 1-6 The slip ring mounting structure shown includes an inner rotor tube and a stator tube sleeved outside the rotor tube. A rotating bearing is sleeved at each end of the rotor tube. The stator tube is composed of two symmetrically arranged semi-circular stator half tubes. A fixing ring is installed on the inner side of each end of the two stator half tubes. A ring cover is sleeved outside the two stator half tubes. Four positioning plates are symmetrically arranged at each end of the ring cover. The positioning plates are movably hinged at the ends of the ring cover. Limiting bolts that are inserted into the ends of the stator half tubes are passed through the positioning plates.

[0024] Two semi-circular stator half tubes are joined together to form a cylindrical stator tube. The rotor tube is located inside the stator tube, while the ring cover is fitted on the outside of the stator tube. The two ends of the ring cover are fixedly connected to the two ends of the stator half tube using positioning plates and limiting bolts, thus fixing the stator tube inside the ring cover.

[0025] Several equidistant conductive rails are embedded on the outer wall of the rotor tube located inside the stator tube, and an insulating ring is installed between the several conductive rails. One end of the rotor tube is located inside the stator tube, and the other end extends outward a certain distance from the end of the stator tube.

[0026] The rotor tube extends outward by a certain distance at one end, which facilitates connection between the rotor tube and the rotating part of the equipment during installation, making operation easier.

[0027] A rotor wire connected to a conductive rail is installed at the end of the rotor tube that extends outward for a certain distance. A screw tube is fixed on the outer wall of the rotor tube that extends outward for a certain distance. A movable screw is inserted into the screw tube. The inner end of the screw penetrates the rotor tube and extends into the interior of the rotor tube. A prism-shaped knob is installed at the outer end of the screw.

[0028] Further, when the rotor tube is connected with the rotating part of the device, the rotating shaft of the device is generally inserted into the inside of the rotor tube, the rotor tube is clamped outside the rotating shaft, and then the screw rod is moved in the screw pipe by the knob, so that the inner end of the screw rod tightly abuts against the outer wall of the rotating shaft, the fastening of the rotor tube part when being connected with the rotating part of the device is improved, and the possibility of falling off is reduced.

[0029] A bearing groove for clamping the bearing is formed in the inner wall of the fixing ring, a limiting pin is installed on the outer wall of the fixing ring on one of the stator half tubes, and a limiting hole matched with the limiting pin is installed on the outer wall of the fixing ring on the other stator half tube.

[0030] Further, when the two stator half tubes are combined together, the limiting pins and the limiting holes on the two stator half tubes are aligned, the preliminary combination of the two stator half tubes is completed, and then the combined two stator half tubes are externally sleeved with the ring cover for secondary fixation and limiting.

[0031] The two stator half tubes are combined, the rotor tube is conveniently installed in the inside of the stator tube, the ring cover is sleeved with the two stator half tubes after combination to prevent the combined stator tube from being scattered, the rotor tube is clamped in the inside of the stator tube through the bearing and the bearing groove on the fixing ring, and the rotor tube rotates in the inside of the stator tube through the bearing and the fixing ring.

[0032] The stator wire is fixed on the outer wall of the stator half tube and extends to the outside of the stator tube, and a plurality of wire brushes connected with the stator wire are fixedly installed on the inner wall of the stator half tube, and the other end of the wire brush is attached to the outer wall of the conductive rail.

[0033] The wire brush is attached to the outer wall of the conductive rail, the wire brush keeps in contact with the conductive rail when the rotor tube rotates in the inside of the stator tube, and the stator wire keeps in communication with the rotor wire.

[0034] The positioning piece is arranged in a fan shape and is movably hinged at the edge of the stator tube through a hinge shaft, and the two ends of the positioning piece are respectively attached to the outer walls of the two stator half tube end portions.

[0035] On the same positioning piece, the number of limiting bolts is two, and the two limiting bolts are respectively inserted into the outer walls of the two stator half tube end portions.

[0036] Based on the above, when the two stator half tubes are combined, the ring cover is sleeved outside the combined stator tube, the positioning piece is turned over by the hinged shaft, the positioning piece is attached to the end of the two stator half tubes respectively, two limiting bolts are penetrated through each positioning piece, the two limiting bolts are respectively inserted into the limiting holes at the ends of the two stator half tubes, each positioning piece respectively fixes and limits the ends of the two stator half tubes, which prevents the ring cover from falling off from the outside of the stator tube and prevents the two combined stator half tubes from shaking and deviating, and the stability of the equipment during use is improved;

[0037] Further, the structure also facilitates regular inspection and replacement of the current collector ring, facilitates disassembly of the ring cover and the stator tube part, and is simple and convenient to operate.

[0038] Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art and related fields without creative labor should belong to the scope of protection of the present application. The structures, devices and operation methods not specifically described and explained in the present application, such as without special description and limitation, are implemented according to the conventional means in the art.

Claims

1. A slip ring mounting structure characterized by comprising: The application relates to a rotor tube and a stator tube, wherein the rotor tube is internally arranged, the stator tube is externally arranged on the rotor tube, rotating bearings are arranged at both ends of the rotor tube, the stator tube is composed of two symmetrical semicircular stator half tubes, fixing rings are arranged at the inner sides of the two stator half tubes, ring covers are arranged on the outer sides of the two stator half tubes, four positioning pieces are symmetrically arranged at the two ends of the ring covers, the positioning pieces are movably hinged at the ends of the ring covers, and limiting bolts are inserted through the positioning pieces and are connected to the two ends of the stator half tubes.

2. The collector ring mounting structure of claim 1, wherein: A plurality of electrically-conductive tracks are arranged on the outer wall of the rotor tube which is internally arranged in the stator tube, and insulating rings are arranged between the electrically-conductive tracks.

3. A collector ring mounting structure according to claim 2, characterized in that: A rotor wire connected to the electrically-conductive tracks is arranged at the end of the rotor tube which extends outward by a distance, a spiral tube is fixed on the outer wall of the rotor tube which extends outward by a distance, a movable screw rod is inserted into the spiral tube, the inner end of the screw rod extends into the rotor tube, and a prismatic knob is arranged at the outer end of the screw rod.

4. The collector ring mounting structure of claim 1, wherein: A bearing groove is arranged on the inner side wall of the fixing ring and is connected to the bearing, a limiting pin is arranged on the outer wall of the fixing ring on one side of the stator half tube, and a limiting hole matched with the limiting pin is arranged on the outer wall of the fixing ring on the other side of the stator half tube.

5. The collector ring mounting structure of claim 2, wherein: A stator wire is fixed on the outer wall of the stator half tube and extends to the outside of the stator tube, a plurality of wire brushes connected to the stator wire are fixed on the inner wall of the stator half tube, and the other ends of the wire brushes are attached to the outer wall of the electrically-conductive track.

6. The collector ring mounting structure of claim 1, wherein: The positioning pieces are arranged in a fan shape and are movably hinged at the edges of the stator tube through hinge shafts, and the two ends of the positioning pieces are respectively attached to the outer walls of the two ends of the stator half tubes. The number of limiting bolts arranged on the same positioning piece is two, and the two limiting bolts are respectively inserted into the outer walls of the two ends of the stator half tubes.