Clamping type photoelectric and photo-thermal integrated assembly

By designing a snap-fit ​​photovoltaic and photothermal integrated module, the stability and lifespan issues of photovoltaic and photothermal modules during the manufacturing process are solved, production efficiency is improved, bending and deformation of the modules are avoided, and high-efficiency photovoltaic power generation and heating performance is achieved.

CN223528040UActive Publication Date: 2025-11-07CHANGZHOU ALMADEN
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Patent Information

Application Number
CN202422774379.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-11-07
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing photovoltaic and solar thermal modules suffer from problems such as short lifespan, poor stability, and low production efficiency during the manufacturing process. Furthermore, modules manufactured using lamination processes are prone to bending and deformation of solar cells, which affects the quality of photovoltaic and solar thermal modules.

Method used

A snap-fit ​​photovoltaic-thermal integrated module is designed. By setting a snap-fit ​​structure with grooves and protrusions between the photovoltaic unit and the photovoltaic unit, combined with a high thermal conductivity layer and module frame, a tight connection between the photovoltaic unit and the photovoltaic unit is achieved, avoiding bonding and lamination processes. It is suitable for existing photovoltaic module production equipment.

Benefits of technology

This has improved the stability and lifespan of photovoltaic and photothermal components, simplified the production process, increased production efficiency, prevented component bending and deformation, and enhanced photovoltaic power generation efficiency and heating performance.

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Abstract

The utility model discloses a clamping type photoelectric and photo-thermal integrated assembly, and the assembly comprises a photoelectric unit which is used for photovoltaic power generation, and is provided with a groove; the photo-thermal unit is used for absorbing heat energy generated in the photoelectric unit and supplying heat to the outside, and a plurality of protrusions used for being connected with the grooves in a clamped mode are arranged on the photo-thermal unit; the high heat conduction layer is arranged between the photoelectric unit and the photo-thermal unit in a stacked mode and used for transmitting heat energy in the photoelectric unit to the photo-thermal unit; and the assembly frame is arranged in the circumferential direction of the photoelectric unit, the high heat conduction layer and the photo-thermal unit. According to the clamping type photoelectric and photo-thermal integrated assembly designed by the utility model, the photoelectric unit and the photo-thermal unit are subjected to clamping integrated design, so that the clamping type photoelectric and photo-thermal integrated assembly can be compatible in the production process and production equipment of the existing conventional photovoltaic assembly.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic module technical field, concretely relates to a clamping type photoelectricity photo-thermal integrated assembly. BACKGROUND

[0002] The photoelectricity photo-thermal assembly is a kind of assembly that converts light energy into electric energy and heat energy simultaneously, and the solar cell assembly in it carries out photoelectric conversion by the "photovoltaic effect" of semiconductor, and the utilization rate of solar energy is low in this process, and most of the energy is converted into heat energy, and the photoelectricity photo-thermal assembly collects excess heat through heat exchange pipe plate, which can reduce the temperature of solar cell assembly to improve photoelectric conversion efficiency on the one hand, and also can collect heat and supply heat to the outside world.

[0003] However, in the current photoelectricity photo-thermal assembly manufacturing process, the main manufacturing process adopted is: (1) the solar cell assembly is bonded with the metal heat absorption pipe plate by using heat-conducting silicone, but this method has the problem that the bonding between the metal heat absorption plate and the solar cell assembly cannot be maintained stable for a long time due to the difference in the thermal expansion coefficient of the materials, which leads to the photoelectricity and photo-thermal performance of the photoelectricity photo-thermal assembly manufactured by this process to be easily attenuated or even failed, so there are problems of short service life and poor stability, and the process of bonding heat-conducting glue is quite different from the laminating process of the current photovoltaic assembly production, so the current bonding process by heat-conducting glue generally adopts manual glue coating to complete the bonding, so the production efficiency of this process is relatively low, and the stability of the product is also not high; (2) the solar cell assembly is integrally laminated with a flat heat-absorbing metal plate, but due to the difference in the thermal expansion coefficient between the solar cell assembly and the photo-thermal module, the solar cell assembly will be deformed after high-temperature lamination and cooling to room temperature, which affects the quality of the manufactured photoelectricity photo-thermal assembly. UTILITY MODEL CONTENTS

[0004] The utility model aims at the problems of short service life, poor stability and low production efficiency of the photoelectricity photo-thermal assembly manufactured by bonding with heat-conducting glue, and the problem of the solar cell assembly being easily deformed, which affects the quality of the photoelectricity photo-thermal assembly, and designs a clamping type photoelectricity photo-thermal integrated assembly to solve the above problems.

[0005] To achieve the above-mentioned purpose, the utility model is realized by the following technical solutions:

[0006] The utility model designs a clamping type photoelectricity photo-thermal integrated assembly, which comprises:

[0007] A photoelectric unit for photovoltaic power generation, wherein a groove is arranged in the photoelectric unit;

[0008] A photothermal unit is used for absorbing the heat energy generated in the photoelectric unit and supplying heat to the outside world, and a plurality of protrusions for clamping with the groove are arranged on the photothermal unit.

[0009] A high-thermal-conductivity layer is arranged between the photoelectric unit and the photothermal unit, and is used for transferring the heat energy in the photoelectric unit to the photothermal unit.

[0010] And an assembly frame is arranged along the circumference of the photoelectric unit, the high-thermal-conductivity layer and the photothermal unit.

[0011] Specifically, the clamping type photoelectric and photothermal integrated assembly includes a photoelectric unit and a photothermal unit, and a high-thermal-conductivity layer is arranged between the photoelectric unit and the photothermal unit, and the photoelectric unit and the photothermal unit are clamped into an integrated body through protrusions and grooves, and then are framed; wherein a groove is formed in the lower surface of the photoelectric unit, a plurality of protrusions corresponding to the groove are arranged on the upper surface of the photothermal unit, and the projection of each protrusion on the lower surface of the photoelectric unit is located in the projection range of the corresponding groove on the side surface. The edges of the photoelectric unit and the photothermal unit are clamped and connected between the groove on the lower surface of the photoelectric unit and the protrusion on the upper surface of the photothermal unit, so that the structure of the photoelectric and photothermal integrated assembly is realized.

[0012] The clamping type photoelectric and photothermal integrated assembly can be compatible with the production process and production equipment of the existing conventional photovoltaic assembly through the clamping and integrated design of the photoelectric unit and the photothermal unit.

[0013] Further, a clamping type photoelectric and photothermal integrated assembly includes: the photoelectric unit includes: front glass, front adhesive film, cell layer, back adhesive film and back glass arranged in sequence; the back glass is provided with the groove on the side away from the back adhesive film.

[0014] Further, a clamping type photoelectric and photothermal integrated assembly includes: the photothermal unit includes: a heat-absorbing metal plate and a heat exchange pipe arranged in the heat-absorbing metal plate; the surface of the heat-absorbing metal plate is provided with a plurality of protrusions.

[0015] Further, a clamping type photoelectric and photothermal integrated assembly includes: a self-adhesive layer is arranged on the protrusion, and is used for further fixing the protrusion and the groove after clamping.

[0016] Further, a clamping type photoelectric and photothermal integrated assembly includes: the depth of the groove is not greater than the height of the protrusion, and the width of the groove is not less than the width of the protrusion.

[0017] Further, a clamping type photoelectric and photothermal integrated assembly includes: the height of the protrusion is 0.5-4.0 mm.

[0018] Further, the protrusion is circular, triangular or rectangular in cross section.

[0019] Further, the high-thermal-conductivity layer is in a whole structure or a hollow structure, and has a thickness of 1.0-3.5 mm.

[0020] Further, the assembly frame is provided with a clamping groove, and edges of the photoelectric unit and the photo-thermal unit are clamped in the clamping groove.

[0021] Further, the clamping groove is further provided with a glue overflow groove.

[0022] The photo-thermal integrated assembly has the advantages that:

[0023] (1) The photo-thermal integrated assembly is assembled through the positioning connection of the groove and the protrusion, and the assembly operation is simple and easy to realize industrialized automatic flow operation.

[0024] (2) The photo-thermal integrated assembly can be compatible with the production process, automatic manufacturing equipment and unified assembly installation structure interface of conventional assemblies, realizes the power generation and heat supply functions of the photo-thermal integrated assembly, and improves the photoelectric power generation efficiency and heat supply efficiency.

[0025] (3) The photo-thermal integrated assembly does not need to be bonded through the thermal conductive glue, thereby avoiding the problems of short service life, poor stability and low production efficiency of the photo-thermal assembly manufactured through the thermal conductive glue bonding process. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0027] Fig. 1A structure schematic view of a clamping type photoelectric and photo-thermal integrated assembly designed for embodiment 1 of the utility model;

[0028] Fig. 2 A structure schematic view of a photoelectric unit in embodiment 1;

[0029] Fig. 3 A structure schematic view of a photo-thermal unit in embodiment 1.

[0030] Mark in the drawing: 1-photoelectric unit, 2-photo-thermal unit, 3-high thermal conductivity layer, 4-assembly frame, 11-front glass, 12-front adhesive film, 13-battery layer, 14-back adhesive film, 15-back glass, 16-groove, 21-heat absorbing metal plate, 22-heat exchange pipe, 23-boss, 41-clamping groove. DETAILED DESCRIPTION

[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. The description of at least one exemplary embodiment is actually only illustrative, but not as any limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0032] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "up", "down", "left", "right", "top", "bottom" and the like is only for the convenience of describing the utility model and simplifying the description, and is not indicative or suggestive of the device or element indicated having a specific orientation, being constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicative or suggestive of relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included one or more features. Moreover, the terms "first", "second" and the like are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the utility model described herein can be implemented in an order other than those illustrated or described herein.

[0033] Embodiment 1

[0034] As Figs. 1-3 shown, embodiment 1 of the utility model designs a clamping type photoelectric and photo-thermal integrated assembly, which comprises:

[0035] A photoelectric unit 1 for photovoltaic power generation, comprising: a front glass 11, a front adhesive film 12, a cell layer 13, a back adhesive film 14 and a back glass 15 which are sequentially stacked; a groove 16 is arranged on the side of the back glass 15 away from the back adhesive film 14, i.e. the groove 16 is recessed on the lower surface of the back glass 15 around the periphery;

[0036] A photothermal unit 2 for absorbing the heat energy generated in the photoelectric unit 1 and supplying heat to the outside, comprising: a heat-absorbing metal plate 21 and a heat exchange pipe 22 arranged in the heat-absorbing metal plate 21, the surface of the heat-absorbing metal plate 21 is provided with a plurality of protrusions 23 for clamping with the groove 16, a self-adhesive layer 24 is further arranged on the protrusion 23 for further fixing after the protrusion 23 is clamped with the groove 16, the depth of the groove 16 is not greater than the height of the protrusion 23, the width of the groove 16 is not less than the width of the protrusion 23, the height of the protrusion 23 is set to 0.5-4.0mm, and the cross section of the protrusion 23 is circular;

[0037] A high-thermal-conductivity layer 3 is arranged between the back glass 15 (photoelectric unit 1) and the photothermal unit 2, which is used to transfer heat from the photoelectric unit 1 to the photothermal unit 2, the thickness of the high-thermal-conductivity layer 3 is set to 1.0-3.5mm, the high-thermal-conductivity layer 3 can be a whole structure or a hollow structure, and the high-thermal-conductivity layer 3 is attached to the position of the heat exchange pipe 22 in the photothermal unit 2 by a normal-temperature vacuum exhaust compression method;

[0038] And an assembly frame 4 is provided with a clamping groove 41, which is arranged along the periphery of the photoelectric unit 1, the high-thermal-conductivity layer 3 and the photothermal unit 2, the photoelectric unit 1 and the photothermal unit 2 are clamped and self-adhesively connected to form an integrated photoelectric-photothermal assembly, which is installed in the clamping groove 41 of the assembly frame 4, and an overflow groove is also arranged in the clamping groove 41, and the gap between the overflow groove, the clamping groove and the photoelectric-photothermal assembly is filled with sealing glue to ensure the sealing property.

[0039] The photoelectric and photothermal integrated assembly designed in this embodiment 1 includes a photoelectric unit 1 and a photothermal unit 2, a high-thermal-conductivity layer 3 is arranged between the photoelectric unit 1 and the photothermal unit 2, and the photoelectric unit 1 and the photothermal unit 2 are integrated by clamping through the protrusions 23 and the grooves 16 and then are framed; the lower surface of the back glass 15 is recessed to form the grooves 16 around the periphery, the upper surface of the photothermal unit 2 (i.e. the heat-absorbing metal plate 21) is provided with a plurality of protrusions 23 corresponding to the grooves 16 around the periphery, and the projection of each protrusion 23 on the lower surface of the back glass 15 is located within the projection range of the corresponding groove 16 on the side surface. The edges of the groove 16 on the lower surface of the back glass 15 and the protrusion 23 on the upper surface of the heat-absorbing metal plate 21 are clamped and connected, so that the structure of the photoelectric and photothermal integrated assembly is realized.

[0040] The above is the preferred embodiment of the present application, which is used for explaining the present application, but not for limiting the present application. Any obvious changes or variations derived from the technical scheme of the present application are still within the protection scope of the present application.

Claims

1. A card-type photoelectric and photothermal integrated assembly, characterized in that, The integrated assembly comprises: a photoelectric unit (1) for photovoltaic power generation, the photoelectric unit (1) being provided with a groove (16); a photo-thermal unit (2) for absorbing heat energy generated in the photoelectric unit (1) and supplying heat to the outside, the photo-thermal unit (2) being provided with a plurality of protrusions (23) for clamping the groove (16); a high-thermal-conductivity layer (3) arranged between the photoelectric unit (1) and the photo-thermal unit (2) for transferring heat energy in the photoelectric unit (1) to the photo-thermal unit (2); and an assembly frame (4) arranged along the circumferences of the photoelectric unit (1), the high-thermal-conductivity layer (3) and the photo-thermal unit (2).

2. The integrated photoelectric and photothermal assembly of claim 1, wherein, The photoelectric unit (1) comprises: a front glass (11), a front adhesive film (12), a cell layer (13), a back adhesive film (14) and a back glass (15) arranged in sequence; the back glass (15) is provided with the groove (16) on the side away from the back adhesive film (14).

3. The integrated photoelectric and photothermal assembly of claim 1, wherein the clamping means is a clamping ring. The photo-thermal unit (2) comprises a heat-absorbing metal plate (21) and a heat exchange pipe (22) arranged in the heat-absorbing metal plate (21); the surface of the heat-absorbing metal plate (21) is provided with a plurality of protrusions (23).

4. The integrated photoelectric and photothermal assembly of claim 1 or 3, wherein the assembly is a card assembly. The protrusions (23) are provided with a self-adhesive layer (24) for further fixing after clamping the protrusions (23) and the groove (16).

5. The integrated photovoltaic and photothermal assembly of claim 1, wherein the assembly is a card assembly. The depth of the groove (16) is not greater than the height of the protrusions (23), and the width of the groove (16) is not less than the width of the protrusions (23).

6. The integrated photoelectric and photothermal assembly of claim 1 or 5, wherein, The height of the protrusions (23) is set to 0.5-4.0 mm.

7. The integrated photoelectric and photothermal assembly of claim 1 or 5, wherein the assembly is a card assembly. The cross section of the protrusions (23) is set to a circle, a triangle or a rectangle.

8. The integrated photovoltaic and photothermal assembly of claim 1, wherein the assembly is a card assembly. The high-thermal-conductivity layer (3) is set to a whole structure or a hollow structure, and the thickness is set to 1.0-3.5 mm.

9. The integrated photovoltaic and photothermal assembly of claim 1, wherein the assembly is a card assembly. The assembly frame (4) is provided with a clamping groove (41), and the edges of the photoelectric unit (1) and the photo-thermal unit (2) are clamped in the clamping groove (41).

10. The integrated photovoltaic and photothermal assembly of claim 9, wherein the assembly is a card assembly. The clamping groove (41) is further provided with a glue overflow groove.