Electric separator for sorting lithium battery materials

By designing a combination of feeding and vibration components, and utilizing static electricity generated by friction and vibration dispersion, the problem of poor dispersion effect in traditional electrostatic separators is solved, achieving efficient sorting and separation of lithium battery materials.

CN223530570UActive Publication Date: 2025-11-11DONGGUAN HAIBAO MASCH TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422680652.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-11-11
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The dispersion effect of the traditional electrostatic separator's dispersing mechanism is poor, resulting in incomplete separation of lithium battery materials and affecting subsequent separation effects.

Method used

An electrostatic separator was designed, comprising a feeding assembly and first and second sorting mechanisms. The separator generates static electricity by driving friction components to stir the mixture through a rotating shaft. Combined with a vibration assembly, the dispersion effect is improved. The separator achieves the separation of materials with different conductivity through the rotation and cleaning of electrode rollers and guide rollers.

Benefits of technology

It improves the sorting accuracy and separation effect of lithium battery materials, enhances the dispersion effect, and simplifies subsequent cleaning work.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223530570U_ABST
    Figure CN223530570U_ABST
Patent Text Reader

Abstract

The utility model discloses an electric separator for lithium battery material separation, which comprises a case, a feeding assembly, a first separation mechanism and a second separation mechanism are arranged on the case, the feeding assembly comprises a driving motor I, a material separation groove and a rotating shaft, the rotating shaft is positioned in the material separation groove and is rotatably connected with the material separation groove, and the driving motor I is connected with the first separation mechanism. The rotating shaft penetrates through the side end of the material distributing groove and then is in linkage connection with a first driving motor, a plurality of friction pieces are evenly arranged on the rotating shaft, the bottom of the material distributing groove communicates with a first material guiding groove, and a first vibration assembly is arranged at the bottom of the first material guiding groove and comprises a first elastic structure and a first vibration motor. The friction piece is driven by the rotating shaft to rotate, mixed materials are stirred to be evenly distributed, metal powder generates static electricity through friction, the metal powder with the static electricity can be separated in an electric mode more easily, meanwhile, the first flow guide groove vibrates in cooperation with the first vibration motor through the first elastic structure, the mixed powder is thrown and dispersed, and the separation efficiency is improved. The dispersion effect and the subsequent separation effect are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of electrostatic separator technology, specifically an electrostatic separator for sorting lithium battery materials. Background Technology

[0002] Lithium-ion batteries are a type of battery that uses lithium metal or lithium alloys as positive and negative electrode materials and a non-aqueous electrolyte solution. Lithium-ion batteries contain metal powders such as lead and aluminum. In lithium-ion battery recycling, the dried mixed metal powders are typically sorted.

[0003] Electrostatic separators separate minerals with different electrical conductivity from each other when they pass through an electric field. Due to electrostatic induction or the capture of charged ions, these minerals acquire different charges and exhibit different characteristics within the electric field. Combined with gravity, they move along different trajectories. Then, with the aid of a receiving device, the minerals with different electrical conductivity are separated. Traditional electrostatic separators have poor dispersion mechanisms, which hinder subsequent separation, resulting in poor separation efficiency and incomplete separation. Utility Model Content

[0004] The purpose of this invention is to provide an electrostatic separator for sorting lithium battery materials, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an electrostatic separator for sorting lithium battery materials, comprising a chassis, wherein a feeding assembly, a first sorting mechanism, and a second sorting mechanism are arranged sequentially from top to bottom on the chassis;

[0006] The feeding assembly includes a drive motor, a distribution trough, and a rotating shaft. The rotating shaft is located inside the distribution trough and is rotatably connected to it. The rotating shaft passes through the side end of the distribution trough and is linked to the drive motor. Multiple friction elements are evenly arranged on the rotating shaft. The top of the distribution trough is provided with a feed inlet. The bottom of the distribution trough is connected to a first guide trough. A first vibration assembly is provided at the bottom of the first guide trough. The first vibration assembly includes an elastic structure and a vibration motor disposed at the side end of the first guide trough.

[0007] Preferably, either the first sorting mechanism or the second sorting mechanism includes two electric sorting components, two material guiding sorting components, and one unloading component. The two electric sorting components and the two material guiding sorting components are arranged symmetrically, with the two material guiding sorting components located in the middle of the chassis and the electric sorting components located diagonally above the material guiding sorting components, and the electric sorting components located on the side closer to the inner wall of the chassis.

[0008] Preferably, the electric sorting assembly includes an electrode roller, a first brush, and a second drive motor. The electrode roller, the first brush, and the second drive motor are linked by a belt, wherein the first brush is located on the side closer to the inner wall of the housing.

[0009] Preferably, the material guiding and sorting component includes a guide roller, a second brush, and a third drive motor. The guide roller, the second brush, and the third drive motor are linked by a belt. The second brush is located on the side closer to the center of the machine housing.

[0010] Preferably, the feeding assembly includes a mixing discharge hopper and a metal discharge hopper, wherein the mixing discharge hopper is located directly below the material guiding and sorting assembly, and the metal discharge hopper is located directly below the electric sorting assembly.

[0011] Preferably, the bottom of the mixing discharge hopper on the first sorting mechanism is provided with a second guide channel, and the bottom of the second guide channel is provided with a second vibration component. The second vibration component includes a second elastic structure and a second vibration motor provided on the side of the second guide channel.

[0012] Preferably, the bottom of the metal discharge hopper on the first sorting mechanism is provided with an extension hopper, which extends gradually outward from top to bottom.

[0013] Preferably, the frame is further provided with a vibrating feeding assembly, which includes a strip hopper and an elastic structure three disposed at the bottom of the strip hopper, and a vibrating motor three disposed on the elastic structure three.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention achieves the effect of stirring and mixing materials by setting up a feeding assembly and rotating the friction component with a rotating shaft, so that the mixed materials are evenly distributed. The metal powder generates static electricity through friction, and the metal powder with static electricity can be more easily separated by electrostatic separation. At the same time, the first guide channel vibrates through the cooperation of the elastic structure and the vibration motor, which disperses the mixed powder and improves the dispersion effect and the subsequent separation effect. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0017] Figure 2 This is a cross-sectional view of the present invention;

[0018] Figure 3 for Figure 2 A magnified view of a portion of point A in the middle. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1 to 3 An embodiment of this utility model is provided: an electrostatic separator for sorting lithium battery materials, including a housing 10, on which a feeding assembly 20, a first sorting mechanism 30 and a second sorting mechanism 40 are installed sequentially from top to bottom. The first sorting mechanism 30 and the second sorting mechanism 40 form a double-layer separation structure to further improve the electrostatic separation effect.

[0021] The feeding assembly 20 includes a drive motor 21, a distributing trough 22, and a rotating shaft 23. The rotating shaft 23 is located inside the distributing trough 22 and is rotatably connected to it. The rotating shaft 23 passes through the front side of the distributing trough 22 and is linked to the drive motor 21. Multiple friction elements 24 are evenly arranged on the rotating shaft 23. The mixed material is poured into the distributing trough 22 through the feed inlet 25 at the top of the distributing trough 22. Simultaneously, the drive motor 21 drives the rotating shaft 23 to rotate, and the multiple friction elements 24 stir and rub against the mixed material. Among these, metal powder... Static electricity is generated, and the electrostatically charged metal powder is easier to separate by electrostatic separation. The mixed material flows from the distribution tank 22 to the first guide tank 26 connected to the bottom. The bottom of the first guide tank 26 is provided with a first vibration component 27, which includes an elastic structure 28 and a vibration motor 29 disposed on the side of the first guide tank 26. The first guide tank 26 vibrates through the cooperation of the elastic structure 28 and the vibration motor 29 to generate a projectile force, which disperses the mixed powder and improves the dispersion effect and the subsequent separation effect.

[0022] Furthermore, the first guide trough 26 divides the mixture in the dividing trough 22 into two parts, and guides them to the guide and sorting components 32 on the first sorting mechanism 30 respectively.

[0023] Both the first sorting mechanism 30 and the second sorting mechanism 40 include two electric sorting components 31, two material guiding and sorting components 32 and one unloading component 33. The two electric sorting components 31 and the two material guiding and sorting components 32 are arranged symmetrically, and the two material guiding and sorting components 32 are located in the middle of the chassis 10. The electric sorting components 31 are located diagonally above the material guiding and sorting components 32 and are close to the inner wall of the chassis 10.

[0024] The electro-sorting assembly 31 includes an electrode roller 311, a first brush 312, and a second drive motor 313. The electrode roller 311, the first brush 312, and the second drive motor 313 are linked by a belt. The first brush 312 is located near the inner wall of the housing 10. The electrode roller 311 is electrically connected to a high-voltage negative power supply. The second drive motor 313 drives the electrode roller 311 and the first brush 312 to rotate synchronously via the belt. The electrode roller 311 moves the charged material (metal powder) in the agitated and dispersed mixture in the direction of rotation of the electrode roller 311, while the first brush 313 rotates synchronously and comes into contact with and cleans the surface of the electrode roller 311 to prevent the metal powder from adhering to the surface of the electrode roller 311. The separated material passes through the metal discharge hopper 332 and the extended hopper 333 of the first sorting mechanism 30 in sequence before being discharged.

[0025] In this embodiment, the electrode roller 311 located on the left rotates counterclockwise and the electrode roller 311 located on the right rotates clockwise.

[0026] The material guiding and sorting assembly 32 includes a guide roller 321, a second brush 322, and a third drive motor 323. The guide roller 321, the second brush 322, and the third drive motor 323 are linked by a belt. The second brush 322 is located near the center of the housing 10. The third drive motor 323 drives the guide roller 321 and the second brush 322 to rotate via the belt. The guide roller 321 carries the uncharged material toward the mixing discharge hopper 331, while the second brush 333 rotates synchronously and cleans the surface of the guide roller 321 by contacting it, preventing the uncharged material from sticking to the surface of the guide roller 321.

[0027] The feeding assembly 33 includes a mixing discharge hopper 331 and a metal discharge hopper 332. The mixing discharge hopper 331 is located directly below the material guiding and sorting assembly 32, and the metal discharge hopper 332 is located directly below the electric sorting assembly 31. An extension hopper 333 is provided at the bottom of the metal discharge hopper 332 on the first sorting mechanism 10. The extension hopper 33 extends gradually outward from top to bottom.

[0028] The bottom of the mixing discharge hopper 331 on the first sorting mechanism 30 is provided with a second guide channel 334, and the bottom of the second guide channel 334 is provided with a second vibration component 335. The second vibration component 335 includes an elastic structure 336 and a vibration motor 337 disposed on the side of the second guide channel 334. The second guide channel 334 vibrates through the cooperation of the elastic structure 336 and the vibration motor 337 to generate a throwing force, which throws and disperses the mixed powder in the mixing discharge hopper 331 on the first sorting mechanism 30.

[0029] Furthermore, the second guide channel 334 divides the mixed material in the mixing discharge hopper 331 of the first sorting mechanism 30 into two parts, and guides them to the material guiding and sorting component 32 of the second sorting mechanism 40 respectively.

[0030] Furthermore, a second sorting mechanism 40 is used for secondary sorting, which further improves the sorting accuracy.

[0031] The frame 10 is also equipped with a vibrating loading assembly 11, which includes a strip hopper 12 and an elastic structure 3 13 at the bottom of the strip hopper 12. A vibrating motor 3 14 is installed on the elastic structure 3 13. The metal discharge hopper 332 of the second sorting mechanism 40 discharges metal powder into the strip hopper 12. The vibrating motor 3 14 drives the elastic structure 3 13 and the strip hopper 12 to vibrate, and the material can be evenly dispersed to the front and back sides. Packing bags can be hung on both sides of the strip hopper 12. The material is dispersed by vibration and falls into the packing bags to achieve the loading effect.

[0032] With the addition of the elastic structure 13, the vibrating motor 12, and the strip funnel 12, the material is fed into a smooth trough without the worm gear blades found in traditional technology, which facilitates subsequent cleaning work for operators.

[0033] In this embodiment, elastic structure 1 28, elastic structure 2 336 and elastic structure 3 13 are all support structures composed of multiple springs.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An electrostatic separator for sorting lithium battery materials, comprising a chassis, characterized in that: The chassis is equipped with a feeding assembly, a first sorting mechanism, and a second sorting mechanism arranged sequentially from top to bottom; The feeding assembly includes a drive motor, a distribution trough, and a rotating shaft. The rotating shaft is located inside the distribution trough and is rotatably connected to it. The rotating shaft passes through the side end of the distribution trough and is linked to the drive motor. Multiple friction elements are evenly arranged on the rotating shaft. The top of the distribution trough is provided with a feed inlet. The bottom of the distribution trough is connected to a first guide trough. A first vibration assembly is provided at the bottom of the first guide trough. The first vibration assembly includes an elastic structure and a vibration motor disposed at the side end of the first guide trough.

2. The electrostatic separator for sorting lithium battery materials according to claim 1, characterized in that: The first sorting mechanism or the second sorting mechanism includes two electric sorting components, two material guiding sorting components and one unloading component. The two electric sorting components and the two material guiding sorting components are arranged symmetrically, and the two material guiding sorting components are located in the middle of the chassis. The electric sorting components are located diagonally above the material guiding sorting components and are close to the inner wall of the chassis.

3. The electrostatic separator for sorting lithium battery materials according to claim 2, characterized in that: The electric sorting assembly includes an electrode roller, a brush one, and a drive motor two. The electrode roller, brush one, and drive motor two are linked by a belt. Brush one is located on the side closer to the inner wall of the machine casing.

4. An electrostatic separator for sorting lithium battery materials according to claim 2, characterized in that: The material guiding and sorting assembly includes a guide roller, a second brush, and a third drive motor. The guide roller, the second brush, and the third drive motor are linked by a belt. The second brush is located on the side closer to the center of the machine housing.

5. An electrostatic separator for sorting lithium battery materials according to claim 2, characterized in that: The feeding assembly includes a mixing discharge hopper and a metal discharge hopper, wherein the mixing discharge hopper is located directly below the material guiding and sorting assembly, and the metal discharge hopper is located directly below the electric sorting assembly.

6. An electrostatic separator for sorting lithium battery materials according to claim 5, characterized in that: The bottom of the mixing discharge hopper on the first sorting mechanism is provided with a second guide channel, and the bottom of the second guide channel is provided with a second vibration component. The second vibration component includes an elastic structure and a vibration motor disposed on the side of the second guide channel.

7. An electrostatic separator for sorting lithium battery materials according to claim 5, characterized in that: The bottom of the metal discharge hopper on the first sorting mechanism is provided with an extension hopper, which gradually extends outward from top to bottom.

8. An electrostatic separator for sorting lithium battery materials according to any one of claims 1 to 7, characterized in that: The frame is also equipped with a vibrating feeding assembly, which includes a strip hopper and an elastic structure three disposed at the bottom of the strip hopper, and a vibrating motor three disposed on the elastic structure three.